浅析气田开发钻井固体废物对环境的影响及处置措施

本文以国内某大型气田开发工程为例,分析了钻井工程固体废物产生量、特性,归纳了钻井固体废物污染物种类及其对环境的影响,介绍了钻井固体废物无害化处理处置措施,并提出处理处置过程中存在的问题和建议。     

电改袋技术在CFB锅炉除尘系统改造中的应用

分析了CFB锅炉电除尘系统改造为袋式除尘器的技术方案。改造后,除尘器已经稳定运行半年多,各项技术指标均达到设计要求,环境效益与经济效益显著。     

基于流场特性数值模拟的袋式除尘器关键结构设计研究综述

流场特性是影响袋式除尘器净化效果、除尘效率和使用寿命的关键因素,是优化或评价设备设计合理性的依据.本文在袋式除尘器工作原理分析基础上,明确了目前袋式除尘器研发中需要解决的关键问题,阐述了袋式除尘器内部流场数值模拟方法、流场特征评价指标、以及流场分布的关键影响因素,并重点归纳总结了常见结构设计因素对袋式除尘器流场特性的基本影响规律.以期通过该综述,可以为改善袋式除尘器内部流场性能的用户提供可以参考的结构设计方法.     

钠添加剂对NOxOUT工艺影响的研究

在苯胺废液流化床焚烧实验装置上进行了以尿素做还原剂的选择性非催化还原脱硝(NOxOUT)试验,研究了不同钠添加剂(Na2CO3、NaOH和NaCl)对脱硝率以及温度窗口的影响.结果显示:微量的钠添加剂即可明显促进脱硝反应,脱硝率随着钠添加剂用量的增加而升高,钠添加剂通过产生·OH活性基团从而促进脱硝反应,3种钠添加剂对脱硝效果促进作用大小依次为NaOH、Na2CO3、NaCl,在温度为900~950℃,氨氮比为1.5,空气过剩系数为1.0~1.2时,NOxOUT脱硝率达到最大值.利用热力学原理计算出NOxOUT脱硝反应的摩尔反应焓、摩尔反应吉布斯函数、化学平衡常数等热力学参数,结果表明NOxOUT脱硝是热力学可行的.     

湖泊水动力模型外部输入条件不确定性和敏感性分析

以我国典型的大型浅水湖泊太湖为研究区域,采用国内外常用的环境流体动力学模型(EFDC),结合拉丁超立方取样(LHS)方法,研究湖泊水动力模型中4个重要的外部输入条件,即3个边界输入条件(出入湖流量、风速、风向)和1个初始输入条件(初始水位),对模型水动力模拟结果(水位、水龄以及流场)的影响与贡献.结果表明,初始水位的设定对模拟全湖水位和水龄产生决定性影响,不确定性的贡献率分别达到85.73%和66.125%,对垂向平均流速影响的贡献率只有3%;风速对表面流速模拟结果影响较大,贡献率达到58.70%,而对水位和水龄的贡献率分别为5.25%和3.00%.在垂向上,各层流速受外部输入条件不确定性的影响规律相似,贡献率排序为风速(55%~60%)>风向(10%~15%)>初始水位≈出入湖流量(1%~5%).因此在模拟大型浅水湖泊水动力过程时,可以根据不同的输出目标能够有针对性地提高外部输入条件的准确度,为提高模型精确度提供有效信息.     

A method for double-sided friction stir spot welding

A rotating anvil similar to a pinless friction stir welding (FSW) tool can be applied to friction stir spot welding (FSSW) of thin metal plates. FSSW is a solid-state joining process that is currently being used by automotive manufacturers as an alternative to rivets and traditional resistance spot welding. The principal detractor of this process is the keyhole left by pin extraction, which can be detrimental to the weld strength. A pinless tool can be used to eliminate the keyhole. However, this approach is limited to joining thin sheet (≤1 mm). Using a rotating anvil with the FSSW process permits the joining of thicker cross sections, improves the mechanical strength of the spot weld and reduces the reaction forces on the spot welding frame. A numerical model of the process, tensile shear tests and macrosection analysis are used to evaluate the spot welds.Macrosection and numerical analysis reveals that the material flow between the pinless tool and rotating anvil is complex and unique to this process. It has been found that the use of a rotating anvil for FSSW is a viable means to create quality spot welds in thicker weldments.     

Feasibility of lignin as additive in metalworking fluids for micro-milling

The conventional additives in metalworking fluids (MWFs) have effects in improving the machining conditions. However, many additives can lead to environmental contamination and health problems. In this paper, lignin obtained from wood is considered as a new “green” additive in MWFs. Lignin has been used as additives in other areas like pasted lead electrodes and polypropylene/coir composites but has never been applied in cutting fluids. In this paper, lignin is dissolved in 5% conventional MWF aqueous solutions in 8 different concentrations through injection and atomization methods. Then, experiments are conducted to evaluate the effectiveness of lignin containing MWFs in micro-milling operations. The performance is compared with that of 5% conventional cutting fluid in terms of machining forces, tool wears, and burr formations. The results show that the concentration of 0.015% lignin leads to the least cutting forces, tool wear and burrs. The results also show that an appropriate concentration of lignin in MWFs can help to improve the cooling and lubrication performances during machining. The results of this paper thus indicate that lignin has a potential to be used as an additive in metalworking fluids.     

Investigations into the influence of dustiness on dust explosions

A new safety characteristic the “dustiness” according to VDI 2263 – part 9 (Verein Deutscher Ingenieure, 2008) is investigated. Dustiness means the tendency of a dust to form clouds. The paper deals with the influence of the dustiness on vented dust explosions. In order to look into the effects of the dustiness on dust cloud formation and explosion properties experiments and simulations in a vertical dust dispersion glass tube apparatus were carried out.Preliminary explosion experiments showed that the dustiness has an influence on the reduced explosion pressure in a vented 75 L test apparatus. Dusts with comparable p_max and K_St values and different dustiness were tested. Dusts with higher dustiness produced higher overpressures, despite comparable safety characteristics. In order to verify the results for applications in the process industries further tests with different settings are planned as well as industrial scale experiments. Characteristics of the dust such as particle size, density, specific surface area and particle shape, which influence the dispersibility, have been determined experimentally.The Euler/Lagrange and the Euler/Euler approaches are compared for simulating an exemplary dust/air mixture. Especially sedimentation and the ability of the approaches to simulate the tendency of dust to stay airborne were investigated. The Euler/Lagrange approach is better suited for simulating local dust concentrations, particle size distributions and particle forces. It could be used to point out regions of high dust concentrations in a vessel. With the Euler/Euler method it is possible to achieve fast solutions for one specified diameter, but the simulated dust/air mixtures are always more homogenous than in reality. ANSYS CFX version 13 was used in all simulations.     

DQS设备在压裂返排液处理中的应用

针对吉林油田压裂返排液有机物含量、稳定性以及分子量均较高的特点,采用混凝气浮、生化降解与活性炭吸附工艺,研发制造了DQS模块化组合设备并在吉林油田乾安采油厂投入生产。实际应用结果表明:经该设备处理后的出水CODCr为35mg/L、SS为2.6mg/L、石油类为0.54mg/L,达到GB 8978-1996《污水综合排放标准》中一级排放标准。     

高含硫天然气钻井环境风险评价及防范措施

天然气钻井作业由于地下情况复杂隐藏着多种不安全因素,存在着较大的环境风险。要真正减少钻井施工现场的安全事故,必须充分了解影响钻井施工安全的风险源,评估风险的危害性的大小及范围,通过抓好安全生产管理,对风险进行控制,达到安全生产施工的目标。文章分析了天然气钻井中可能出现的环境风险因素,提出预防或减缓事故的对策和措施,为钻井行业提供安全可靠的参考。