Optical and Chemical Methods of Metal Ash Analysis and Tin Recovery

‘Metal ash’ presents a waste disposal problem in most of the developing countries as the industries employ obsolete technologies. In this paper we describe analysis of tin ash, zinc ash and aluminium ash by means of optical methods, such as X-ray diffraction (XRD), inductively coupled plasma mass spectrometry (ICP-MS), electron probe micro analysis (EPMA), scanning electron microscopy (SEM) and chemical methods. The results of tin ash obtained by XRD method matched well with the cassiterite, a naturally occurring mineral of tin. ICP-MS studies reveal the presence of a large number of tracer metals, which may cause pollution by tertiary dispersion and this aspect is discussed. Conversely, the data generated by chemical methods are limited. However, the methods are simple and cost-effective. Then, they can easily be adopted by low-budget industries. Simple and cost-effective process to recover tin from tin ash is described. It is based on heating tin ash with sodium cyanide to about 900°C to separate tin component from the metal ash. The process recovers good quality tin and offers a very high yield. The process can be scaled up to small pilot plant.     

某热电厂灰坝工程坝坡稳定性分析

某热电厂灰坝由粘聚力较小的石渣填筑,而粘聚力较小的砂粘土、砂土、砾石、碎石等筑成的土坡、大坝,边坡破坏时其破裂面近似平面,在横断面上近似直线.利用此理论,在有渗水和无渗水作用时对该灰坝外侧坝坡进行稳定性分析.     

飞灰螯合剂中挥发性污染物的释放

采集了4个市售飞灰螯合剂样品，分析其在20，40℃下挥发性污染物的释放规律.结果表明，释放的挥发性污染物主要有甲醛、乙醛、苯、异戊醛/异丙醇、甲硫醇、乙硫醇等；其中3个螯合剂样品甲醛的释放浓度在20℃为748~1325 μg/L-螯合剂，占释放的易挥发污染物的68%~96%（质量比），在40℃为4282~6822 μg/L-螯合剂，占释放的易挥发污染物的87%~95%（质量比）.随着温度升高，释放的挥发性污染物种类变多，部分污染物浓度增加，40℃时，4个螯合剂样品释放的易挥发污染物浓度比20℃时增加了142%~444%.元素分析、拉曼光谱和热重分析结果表明，4个螯合剂的主要有效成分相似，为二硫代氨基甲酸盐类物质.因此，推测这种飞灰螯合剂在稀释和飞灰稳定化过程中，对工作人员的健康可能有潜在的危害风险，应收集释放的气体并进行处理；且在飞灰填埋过程中，可能会导致渗滤液中NH₄⁺-N等物质的浓度升高，增加渗滤液的处理难度.     

管式电除尘器“伞形罩”结构的应用

本文通过分析立式管式电除尘器结构及使用现状 ,总结其失效的主要原因在于阳极 (圆筒管 )的清灰不力。为解决清灰不力的问题 ,提出了“伞形罩”阳极结构 ,其具有的不积尘、自动排灰功能 ,经实践检验 ,效果显著     

Leaching behavior of heavy metals from municipal solid waste incineration bottom ash and its geochemical modeling

With the increase in the number of municipal solid waste incineration (MSWI) plants constructed in China recently, great attention has been paid to the heavy metal leaching toxicity of MSWI residues. In this study, the effects of various parameters, including extractant, leaching time, liquid-to-solid ratio, leachate pH, and heavy metal content, on the release properties of Cd, Cr, Cu, Ni, Pb, and Zn from MSWI bottom ash were investigated. Partial least-squares analysis was employed to highlight the interrelationships between the factors and response variables. Both experimental research and geochemical modeling using Visual MINTEQ software were conducted to study the pH-dependent leaching behavior of these metals in fresh and weathered bottom ash, considering precipitation/dissolution and surface complexation reactions (adsorption by hydrous ferric oxide and amorphous aluminum oxide/hydroxide). The results showed that leachate pH was the predominant factor influencing heavy metal leachability. The leaching of Cu, Pb, and Zn was mainly controlled by precipitation/dissolution reactions, whereas surface complexation had some effect on the leaching of Cr, Cd, and Ni for certain pH ranges. The modeling results aggreed well with the experimental results. Part of this work was presented at the Fourth International Conference on Combustion, Incineration/Pyrolysis and Emission Control (i-CIPEC)     

粉煤灰基质滤料生物过滤处理生活污水研究

将粉煤灰基质滤料用于曝气生物滤池,该滤料具有较高的比表面积和孔隙率,吸附性能良好,挂膜后生物相丰富。对于中等浓度的生活污水,当水力负荷和COD有机物负荷分别控制在1.53 m3/(m2.h)、3.68 kg/(m3.d)以下时,该曝气生物滤池COD和NH3-N去除率能稳定在85%以上,出水COD和NH3-N达到排放标准要求。该曝气生物滤池对进水水质水量的变动具有较强的抗冲击负荷能力。     

内配燃料垃圾焚烧飞灰烧结无害化处理实验研究

研究了一种垃圾焚烧飞灰烧结无害化处理的工艺,该工艺是将飞灰与不同比例煤粉混合并添加助熔剂进行造粒烧结。通过对试样进行热流和热重测量,分析了飞灰试样在加热过程中热重变化的规律,并利用XRD、扫描电镜、氮吸附分析仪等仪器分析手段对烧结试样的物相、微观形态和孔隙特性等物理化学性质进行了研究。最后采用电感耦合等离子体发射光谱仪对烧结试样重金属浸出性进行了分析。实验结果为飞灰烧结炉的设计和内配燃料烧结工艺运行参数的制定提供了依据。     

改性粉煤灰处理含铬(Ⅵ)地下水的实验研究

用硫酸改性的粉煤灰作为吸附剂,处理含铬(Ⅵ)为5mg/L地下水,最佳条件为:pH=2,液固比10000:3,25℃下反应3h。处理后水样铬(VI)浓度0.03mg/L,满足(GB/T 14848-93)《地下水环境质量标准》。在不改变原水pH条件下,增加粉煤灰用量,水样中铬(VI)浓度也可由5mg/L降至0.05mg/L。同时,吸附剂对铬(VI)的吸附符合Freundlich和Langmuir等温线。     

工业废渣在新型干法水泥生产中应用

依据废渣特性的理论分析,通过对废渣成分以及采用废渣配料前后生料、熟料的成分分析及性能测试,调整生料配比和改变水泥窑操作工艺,通过生产实践数据分析,说明了利用钢渣和粉煤灰作为铁质和铝质校正材料生产普通硅酸盐水泥熟料,不仅可以提高水泥熟料产量和质量,而且可以有效地降低熟料生产成本和产品综合能耗。促进了企业节能减排和资源综合利用的可持续发展。     

改性生物质电厂灰钝化修复南方镉污染土壤及其长效性研究

选取我国南方生物质发电厂的灰渣为原料,经物理和化学改性制成重金属钝化剂,针对我国南方重金属Cd污染的土壤开展钝化修复研究.底灰中Cd等重金属含量明显低于其对应的飞灰,这是选择底灰作原料的重要原因.用其制备的BFA型钝化剂在水中对Cd的吸附量可达16mg/g以上.室内盆栽试验中,添加土壤干重1%的钝化剂,第一季稻米Cd含量降低80%以上,从超标2.8倍降至达标;第二季小麦籽粒Cd降低70%,从超标0.9倍降至达标.在我国南方Cd重度污染的农田中开展的原位修复试验表明,添加1%的钝化剂,稻米和小麦籽粒中Cd降低70%~90%,其中稻米Cd持续降低,2017年降低率相较2016年继续提升10%~20%,最终从超标20倍降至达标;Ni降低60%以上,且保留有益的Cu、Zn元素不受明显影响;此BFA型钝化剂还能促进作物生长,第一季稻米产量提高40%~60%,第二季仍有一定的增长效果.综合安全性考虑,我国南方生物质电厂的灰渣重金属含量很低,经过改性加工可制成安全高效的重金属钝化剂.可为钝化修复我国南方重金属污染农田提供一种经济有效的方法,也为现阶段难以处置的灰渣提供一个重要的利用途径.