Research based on double coverage rate and reliability of gas detector layout optimization

The gas detector layout should be highly attuned to combustible gas leakage and attain a good reliability in avoiding detector malfunction, which is an important guarantee for the normal production of the chemical industry and other related enterprises. Herein, a gas detector layout optimization method based on double coverage and reliability is proposed. The key gas leakage monitoring area is determined through layout scene field investigation. To improve the detection probability and detection system reliability, the dual coverage target and voting mechanism are set, and the gas detector layout is determined with the ray-casting algorithm according to the coverage target. Combined with FLACS software to simulate a variety of typical leakage conditions under different layout scenarios, the relationship between the leaked gas concentration detected by gas detectors in each layout scheme and time is obtained, and the gas leakage detection probability in each layout scheme, number of detectors that can trigger the alarm, shortest time to trigger the alarm and reliability are comprehensively evaluated. The decision-maker selects the final gas detector layout plan according to the evaluation results and actual site needs. The study shows that the detection probability of each layout scheme set according to the double coverage is high, and multiple detectors can trigger the alarm (up to 100%), which ensures that the alarm can be triggered within 10 s under all applicable conditions. According to the evaluation results, the decision-maker can obtain a layout scheme that not only agrees with the actual site conditions but also attains a high detection probability, short detection time and strong reliability.     

Dynamic Bayesian networks for reliability evaluation of subsea wellhead connector during service life based on Monte Carlo method

The subsea wellhead connector is a critical connection component between subsea Christmas tree and subsea wellhead for preventing the leakage of oil and gas in the subsea production system. Excited by cyclical loadings due to environmental forces and the other support forces, the subsea wellhead connector is prone to the failure, which could lead to the loss of subsea tree or wellhead integrity and even catastrophic accidents. With the Monte Carlo simulation method, this paper presents a reliability analysis approach based on dynamic Bayesian Networks, aiming to assess the failure probability of the subsea wellhead connector during service life. Take the driving ring component of the subsea wellhead connector as an example to demonstrate the reasonability of the proposed model. The generation data is processed by the transform between the numerical value and the state variable. Based on the stress-strength interference theory, the structure reliability of the driving ring with 96.26% is achieved by the proposed model with the consideration the aging of the material strength and the most influential factors are figured out. Meanwhile, the corresponding control measures are proposed effectively reduce the failure risk of the subsea wellhead connector during service life.     

Safety,reliability and worker satisfaction during organizational change

The research presented in this paper was carried out in four process industry plants in the Netherlands, to identify factors that have the potential to increase safety and reliability while maintaining or improving job satisfaction. The data used were gathered as part of broader trajectories in these firms, aiming at the simultaneous improvement of productivity and safety, while maintaining or improving worker satisfaction. The results show that participative leadership is crucial for combining an increase in safety and reliability with job satisfaction. Participative leadership has a positive effect on job satisfaction and through proper maintenance also on the prevention and absence of disturbances and on the reliability of the production process. The results of this research show the importance of participative leadership for safety, reliability and worker satisfaction, especially during organizational change. Other important factors are operator competences, teamwork, proper handling of variance and disturbances, and proper maintenance. It also confirms that apart from technological factors associated with proper maintenance, people and team related factors are important for increasing safety and reliability in the process industry, especially for being prepared for disturbances and to be able to cope adequately with them.     

An extension of Multiple Greek Letter method for common cause failures modelling

Common cause failure describes a condition where several components share the same source of failure that causes them to fail or become unavailable simultaneously. The objective of this paper is to present an improved approach to common cause failure modelling within reliability analyses. The currently used methods allow one component to share common characteristics with only one group of components, which may be affected by the same source of failure. Therefore, an improved method was developed, where components can be assigned to several groups of components that are susceptible to faulty operation with respect to their similar characteristics. A mathematical derivation of the method is presented and the theory is applied to smaller theoretical samples and to a simplified real example. The results show that the new method enables a more detailed reliability analysis. The results prove that consideration of common cause failures using the improved method may decrease the system reliability compared to traditional common cause failure consideration. The system reliability decreases more, if the redundant components have more similarities and are therefore assigned to several common cause failure groups.     

Reliability assessment of safety instrumented systems subject to different demand modes

Safety instrumented systems (SISs) are commonly used in the process industry, to respond to hazardous events. In line with the important standard IEC 61508, SISs are generally classified into two types: low-demand systems and high-demand systems. This article explores this classification by studying the SIS reliability for varying demand rates, demand durations, and test intervals. The approach is based on Markov models and is exemplified by two simple system configurations. The SIS reliability is quantified by the probability of failure on demand (PFD) and the frequency of entering a hazardous state that will lead to an accident if the situation is not controlled by additional barriers. The article concludes that very low-demand systems are similar and may be treated as a group. The same applies to very high-demand system. Between these group, there is a rather long interval where the demand rate is neither high-demand nor low-demand. These medium-demand systems need a specific treatment. The article shows that the frequency of entering into a hazardous state increases with the demand rate for low-demand systems, while it is nearly independent of both the demand rate and the demand duration for high-demand systems. The PFD is an adequate measure for the SIS reliability for low-demand systems, but may be confusing and difficult to interpret for high-demand systems.     

The environmental attitudes inventory: A valid and reliable measure to assess the structure of environmental attitudes

Environmental attitudes (EA), a crucial construct in environmental psychology, are a psychological tendency expressed by evaluating the natural environment with some degree of favour or disfavour. There are hundreds of EA measures available based on different conceptual and theoretical frameworks, and most researchers prefer to generate new measures rather than organize those already available. The present research provides a cumulative and theoretical approach to the measurement of EA, in which the multidimensional and hierarchical nature of EA is considered. Reported are findings from three studies on the development of a psychometrically sound, multidimensional inventory to assess EA cross-culturally, the Environmental Attitudes Inventory (EAI). The EAI has twelve specific scales that capture the main facets measured by previous research. The twelve factors were established through confirmatory factor analyses, and the EAI scales are shown to be unidimensional scales with high internal consistency, homogeneity and high test-retest reliability, and also to be largely free from social desirability.     

六自由度气锤振动技术与电磁斜面振动技术比较

六自由度气锤振动与电磁斜面振动是两种模拟产品三轴振动的振动技术。由于两种振动技术的机理不同，其对样品的振动影响也会有区别。本文研究讨论两种不同振动技术的不同特点，以及对不同产品的振动效果别，我们可以根据样品特点和测试需求，选择更合适的震动技术。     

产品研制中的环境试验应用考虑

本文介绍了在产品研发和生产过程中如何有效地规划环境试验，讨论了如何在产品研制过程中的合适阶段选择合适的环境试验项目及试验要求。     

基于DFTA的电梯制动器可靠性分析

电梯制动器是电梯最重要的安全部件之一,故研究其可靠性具有重要意义。首先分析了电梯制动器的故障机理并建立了动态故障树模型,其次利用二元决策图和马尔科夫方法对故障树进行了分析计算,得到了影响系统可靠性的相关指标以及制动器的薄弱环节,最后提出了改进措施和建议,为电梯制动器的设计、维修保养及检验提供了科学依据。