离子色谱法在石化工业废水分析中的应用

用IC-6离子色谱分析仪，研究石化工业废水中阴离子的测定技术，并首次建立炼油、化肥外排废水中F^-、Cl^-、NO2^-、PO4^3-、NO3^-、SO4^2-等阴离子含量测定的岗位。以含0．0054mol／L碳酸氢钠和0．0050mol／L碳酸钠为淋洗液，在电流70mA、流速1．5mL／min、泵压0～42MPa的条件下，测得各阴离子的相关系数均大于0．995、相对标准偏差（RSD）〈5．00％、加标回收率为95％～116％。     

利用石化污泥生产新型除油吸附剂的试验研究

利用量大面广的石化污泥制备吸附材料用于水表面油的清除。该吸附剂制备的最佳工艺条件为：料层厚度65mm，碳化温度360℃-400℃，炭化时间4.5-5h。所制备的吸附剂具有很强的亲油疏水性和100%的悬浮率，20℃时对原油的饱和吸附量达到7.7g/g。     

利用标准化法评价污染源

大连石化公司运用标准化法对该厂污染源进行了普查,进而对污染源做出了评价。以二蒸馏装置为例,对总排放口污染源的监测数据进行了标化处理,确定了主要的污染因子及污染源:石油类主要来自减压塔顶分离器;硫化物主要来自减压塔顶油、水分离器和常压塔顶油、水分离器;挥发酚主要来自减压塔顶油、水分离器。     

炼化废水絮凝剂筛选实验

中国石油大连石化公司的生产废水不仅具有炼化废水的复杂性,而且其中含有大量的氯离子,给絮凝药剂的筛选带来一定的困难。通过对715、728两种絮凝药剂的现场应用实验,找出了不同水质情况下的最佳投药量。实验结果表明,当污水中含油量大于100mg/L时,715药剂加入量控制在150～180mg/L,728的加入量为4mg/L,此时油、SS、COD、浊度的去除率分别为92%、41%、41%和82%。当污水含油量在30mg/L以下时,715药剂加入量为90～120mg/L,728加入量为2.7～3.3mg/L,此时油、SS、COD、浊度的去除率分别为74%、71%、38%和89%。经实验筛选出的这两种药剂可以利用现有的加药系统设备加入污水,加药处理后能提高出水的水质。     

化工装置停工放空过程中VOCs排放及估算方法

通过分析化工企业典型开、停车过程的排污节点，表明停车过程中大气挥发性有机污染物主要来自装置退料结束后挂壁、底部滞留和内部空间蒸气等滞留在设备内部的残余物料。在总结化工装置停工放空过程中大气挥发性有机物来源的基础上，讨论并提出大气污染排放量估算方法。     

石油化工企业事故应急救援预案现状及改进建议

石油化工行业是一个高危行业 ,具有易燃易爆、高温高压、有毒有害的特点 ,发生事故的概率高 ,且后果严重。制定事故应急救援预案是风险控制措施的一个重要组成部分 ,可以有效地防止事故的扩大 ,减轻事故造成的财产和生命损失。笔者主要探讨应急救援管理层面上的问题 ;阐述了我国政府和有关部门在应急救援管理方面的有关规定 ,石化行业的应急救援体系 ;指出了目前事故应急救援预案存在的不完善、不规范 ,应急装备不完备和缺乏社会救援联动机制等问题 ;建议企业和政府联合制定应急预案 :形成企业、地方政府和国家三方事故应急救援联动机制 ,实现统一指挥 ,资源共享 ,协调作战 ,发挥整体应急救援能力。     

油码头污染防治对策初探

随着石油化工企业规模的扩大和进出口油品的需要，海上油品运输量的比例越来越大，油码头的规模也在不断扩大。近年来油码头在储运过程中也经常发生一些环境污染事故。根据油码头储运过程中发生的环境问题，通过对油码头生产工艺流程、设备及储运过程中主要污染物产生来源的分析基础上，提出了油码头烃类大气污染物、含油污水、噪声等的污染防治措施。     

Performance-based earthquake evaluation of a full-scale petrochemical piping system

Assessment of seismic vulnerability of industrial petrochemical and oil & gas piping systems can be performed, beyond analytical tools, through experimental testing as well. Along this line, this paper describes an experimental test campaign carried out on a full-scale piping system in order to assess its seismic behaviour. In particular, a typical industrial piping system, containing several critical components, such as elbows, a bolted flange joint and a Tee joint, was tested under different levels of realistic earthquake loading. They corresponded to serviceability and ultimate limit states for support structures as suggested by modern performance-based earthquake engineering standards. The so called hybrid simulation techniques namely, pseudo-dynamic and real time testing with dynamic substructuring, were adopted to perform seismic tests. Experimental results displayed a favourable performance of the piping system and its components; they remained below their yielding, allowable stress and allowable strain limits without any leakage even at the Near Collapse Limit State condition for the support structure. Moreover, the favourable comparison between experimental and numerical results, proved the validity of the proposed hybrid techniques alternative to shaking table tests.     

Misoperation monitoring and early warning during startup and shutdown of petrochemical units

Most petrochemical units run under extreme conditions, such as high temperatures, pressures, and speeds. Consequently, the equipment operators may commit errors because the startup and shutdown processes usually involve complicated operation steps; moreover, the operators may lack experience in handling abnormal situations. Misoperation can lead to accidents, including fires and explosions. Thus, risk analysis for process operations and the development of preventive measures have become an effective means of avoiding misoperation-related accidents. However, it is challenging to ensure the comprehensiveness of risk-analysis results. In this paper, we present a method for misoperation monitoring and early warning in the startup and shutdown processes of petrochemical units. The mechanisms of misoperation occurrence are summarized based on investigations of serious accidents in the recent past. Knowledge regarding the mechanisms of misoperation is crucial for the risk analysis of petrochemical units. The potential risk information, such as causes, adverse consequences, key monitoring parameters, and prevention control solutions, should be acquired and be employed to construct an early-warning knowledge database. Furthermore, misoperation judgment rules need to be formulated to identify misoperations. The data obtained from the monitoring module, misoperation judgment rules, and analysis results can aid in developing schemes to avoid possible abnormal situations. This paper reports a misoperation monitoring and early-warning system for a hydrogenation unit. As demonstrated, conducting risk analysis to determine the potential operational risks and formulating misoperation judgment rules to analyze the process data are essential for enabling early warning. The application of this method will contribute to operational guidance, economic loss reduction, and accident avoidance.     

石化污水回用于循环冷却水技术

以处理后的石油化工污水为水源，开展了回用于工业循环冷却水的试验研究。针对回用污水的特点，研究了预膜、阻垢、缓蚀、杀菌等技术。达到了中石化循环冷却水运行“好”的要求。