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The effectiveness of U.S. OSHA process safety management inspection – A preliminary quantitative evaluation
Authors:Honghong Luo
Institution:1. Mary Kay O''Connor Process Safety Center (MKOPSC), Texas A&M University, College Station, TX 77843-3122, USA;2. Honeywell, Rietveldenweg 32-A, ‘s Hertogenbosch, The Netherlands;1. Occupational Safety and Health Research Institute, Korea Occupational Safety and Health Agency(KOSHA), 400 Jongga-ro Jung-gu, Ulsan, 681-230, Republic of Korea;2. Yonsei University, 50 Yonsei-ro, Seodaemun-gu, Seoul 120-749, Republic of Korea;1. Bldg. Const. Program, Dept. of Applied Science, Univ. of West Florida, 11000 University Parkway, Building 70, Pensacola, FL, USA;2. M.E. Rinker, Sr. School of Bldg. Const., Univ. of Florida, 304 Rinker/P.O. Box 115703, Gainesville, FL, USA;1. Safety Science Group, Delft University of Technology, Faculty of Technology, Policy and Management, Jaffalaan 5, 2628 BX Delft, The Netherlands;2. ARGoSS, Faculty of Applied Economic Sciences, University of Antwerp, Prinsstraat 13, 2000 Antwerp, Belgium;3. CEDON, Faculty of Economics and Management, Campus Brussels, KULeuven, Warmoesberg 26, 1000 Brussels, Belgium;1. Dept. of Civil and Architectural Engineering, Lawrence Technological Univ., 21000 West Ten Mile Rd., Southfield, MI 48075, United States;2. Lecturer, University of Technology, Baghdad, Iraq;3. Sid and Reva Dewberry Dept. of Civil, Environmental, and Infrastructure Engineering, Volgenau School of Engineering, George Mason Univ., 4400 University Dr., Fairfax, VA 22030, United States;4. Faculty Member, Department of Reconstruction and Projects, University of Baghdad, Baghdad 10071, Iraq;5. Estimator I, Fisk Electric Co, 10855 Westview Dr, Houston, TX 77043, United States
Abstract:This study attempted to evaluate the inspection effectiveness of the U.S. OSHA process safety management (PSM) standard using statistical correlation test. A total of 6578 citations of past 1277 OSHA PSM inspections from 1992 to 2006 were quantitatively compared with the findings of the U.S. Chemical Safety and Hazard Investigation Board (CSB) investigations on root and contributing causes of 19 major chemical accidents. Nonparametric Spearman's coefficient of rank correlation tests showed a moderately strong agreement between OSHA PSM inspection citations and CSB findings at p < .01 significant level, and the degree of agreement increased with time. These results suggested that past OSHA PSM inspections had cited the problems that were the accident root causes, and the effectiveness of PSM citations has been improved as more inspections were conducted since the standard promulgation. However, factors such as standard coverage, inspection frequency, inspection resources allocation, and inspection strategy, were critical for effective PSM standard enforcement and implementation. Future studies should include more aspects of PSM citations and CSB accident investigation data for better evaluation of inspection effectiveness. The results may be valuable to the PSM enforcement policy makers.
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