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有限元分析不同形状腐蚀坑水冷壁管的剩余强度
引用本文:杨佳,张轶桀,顾天宏,陈忠兵,杨海松,刘川.有限元分析不同形状腐蚀坑水冷壁管的剩余强度[J].工业安全与环保,2016(9).
作者姓名:杨佳  张轶桀  顾天宏  陈忠兵  杨海松  刘川
作者单位:1. 苏州热工研究院有限公司江苏苏州215004;2. 神华三河发电有限责任公司河北三河065201;3. 江苏科技大学材料科学与工程学院 江苏镇江212003
摘    要:基于ANSYS有限元软件,对含不同形状腐蚀坑水冷壁管剩余强度进行了研究。研究表明,将管壁上腐蚀坑简化为柱状,当腐蚀坑直径和腐蚀深度组合达到?5 mm-80%壁厚、?8 mm-70%壁厚、?12 mm-60%壁厚3种情况时,腐蚀坑直径和腐蚀深度增加则可认为腐蚀区失效;将腐蚀坑简化为球形,当腐蚀坑直径和腐蚀深度达到10H-70%壁厚(H为腐蚀深度)时,腐蚀坑直径或深度增加则可认为腐蚀区域失效;将腐蚀坑简化为矩形,当腐蚀坑尺寸和腐蚀深度达到6H-60%壁厚时,腐蚀深度和尺寸增加会造成腐蚀区域失效。相同尺寸和腐蚀深度的柱形坑、球形坑和矩形坑,球形坑最安全,柱形腐蚀坑最容易失效。

关 键 词:水冷壁管  腐蚀缺陷  ANSYS  剩余强度  应力状态  腐蚀失效

Finite Element Analysis of the Remnant Strength of the Water -cooled Wall Tubes with Different Corrosion Pit Shapes
Abstract:ANSYS software is applied to analyze the remnant strength of the water -cooled wall tube with different corrosion pit shapes .The research results show that with cylinder corrosion pits ,when the corrosion diameter and corrosion depth reaches ?5 mm-80% wall thickness ,?8 mm-70% wall thickness and ?12 mm-60% wall thickness ,the tube can be thought of failure ;with sphere corrosion pits ,when the corrosion diameter and corrosion depth reaches 10 H-70% wall thickness ( H is the corrosion depth ) ,the tube can be thought of failure ;with rectangle corrosion pits ,when the corrosion diameter and corrosion depth reaches 6 H-60% wall thickness ,the tube can be considered as failure ;under the same size and corrosion depths of cylinder ,sphere and rectangle corrosion pits ,the tube with sphere pits is the safest and that with cylinder pits is most likely to fail .
Keywords:water-cooled wall tube  corrosion defects  ANSYS  remnant strength  stress state  corrosion failure
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