Simulation and optimisation of a high grade coated paper mill

A process simulation of a high grade coated paper mill has been developed as part of a process integration study. Data necessary to calibrate and validate the simulation developed with the Cadsim Plus^® software were obtained by: measurements, samples analysis and estimations through partial and local mass balances. The simulation was designed in a way that allows grade changes to reproduce the mill operation. The simulation is used to support process studies to optimise water and raw materials consumption and to evaluate results obtained by mathematical optimisation. Different scenarios were studied in order to evaluate the feasibility and the effects of process redesign of the mill's networks.