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Flowsheeting-based simulation of recycling concepts in the metal industry
Institution:1. Theoretical and Physical Chemistry Institute, National Hellenic Research Foundation, 48, Vassileos Constantinou Avenue, Athens 116-35, Greece;2. Materials Science Department, School of Natural Sciences, University of Patras, Patras 265-04, Greece;1. Centre for Infrastructure Engineering, School of Computing, Engineering and Mathematics, Western Sydney University, Sydney, Australia;2. Department of Mechanical Engineering and Product Design, Swinburne University of Technology, Victoria, Australia;1. ARC Research Hub for Computational Particle Technology, Department of Chemical Engineering, Monash University, Clayton, VIC 3800, Australia;2. Center for Energy and Environment, Southeast University-Monash University Joint Research Institute, Suzhou 215123, China;1. Wuppertal Institute for Climate, Environment and Energy, Research Group Future Energy and Mobility Structures, Döppersberg 19, 42103 Wuppertal, Germany;2. University of Wuppertal, Faculty of Civil Engineering, Mechanical Engineering, Safety Engineering, Gaußstraße 20, 42119 Wuppertal, Germany;1. Institute for Nonferrous Metallurgy and Purest Materials (INEMET), TU Bergakademie Freiberg, Leipziger Str. 34, 09599 Freiberg, Germany;2. Helmholtz Institute Freiberg for Resource Technology (HIF), Chemnitzer Str. 40, 09599 Freiberg, Germany;3. CIRCE Institute, University of Zaragoza, Mariano Esquillor Gómez 15, 50018 Zaragoza, Spain;4. Outotec Pori Research Center (ORC), Outotec, Kuparitie 10, 28330 Pori, Finland
Abstract:This paper presents a methodology for the planning of integrated recycling concepts taking into account the peculiarities of process engineering in the process industries. Process models for certain unit operations simulated with a flowsheeting program allow to calculate mass and energy balances considering the technical characteristics and performance of a single process or a combined process chain. Based on principles of thermodynamics, this approach allows an assessment of integrated recycling strategies considering techno-economic as well as ecological criteria. The approach is illustrated with an example from the iron and steel making industry where the injection of plastic waste into a blast furnace is investigated.
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