Sustainability of silicon feedstock for a low-carbon society

We need to ensure the sustainable management of advanced materials, such as purified silicon, that contribute to a low-carbon society. Because a drastic increase in the demand for photovoltaic (PV) systems is tightening the supply of silicon for PV cells, the sustainability of silicon feedstock needs to be explored. For this purpose, a material flow analysis of silicon in Japan from 1996 to 2006 is presented in this paper. Our analysis finds that rapid growth in demand for polycrystalline silicon (pc-silicon) and single crystalline silicon (sc-silicon) has changed the structure of the purified silicon supply. The strong demand for purified silicon for solar cells is responsible for this change. While off-grade silicon obtained as a by-product of electronic-grade silicon (EG-Si) covered the demand for solar sells before 2000, pc-silicon is currently produced independently for solar cells via an energy-intensive process. Analysis of the resource effective-use index (REI), which indicates how effectively purified silicon is used, shows progress in the effective use of pc- and sc-silicon. REI analysis indicates that the effective use of pc-silicon is reaching a maximum, while the effective use of sc-silicon is advancing, with a corresponding increase in price. To ensure a sustainable supply of silicon feedstock, this paper proposes four solutions: (1) production of solar-grade pc-silicon by a less costly and less energy-consuming method; (2) reduction in the amount of crystalline silicon per watt in solar cells; (3) acceleration of the development and deployment of other solar cell types; and (4) reuse and recycling of solar cells in the future.