Managing process chemicals,technology and equipment information for pilot plant based on Process Safety Management standard |
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| Affiliation: | 1. Faculty of Engineering, Shizuoka University, 3-5-1 Johoku, Hamamatsu 432-8561, Japan;2. Graduate School of Engineering, Nagoya Institute of Technology, Gokiso-cho, Showa-ku, Nagoya 466-8555, Japan;3. Faculty of Engineering, Kyushu University, 744 Motooka, Nishi-ku, Fukuoka 819-0395, Japan;4. Department of Chemical Engineering, Fukuoka University, 8-19-1 Nanakuma, Jonan-ku, Fukuoka 814-0180, Japan;1. Department of Chemical Engineering, Universiti Teknologi Malaysia, Malaysia;2. Department of Biotechnology and Chemical Technology, Aalto University, Finland;1. Faculty of Chemical Engineering, Universiti Teknologi Malaysia, 81310 UTM, Johor Bahru, Malaysia;2. Process System Engineering Centre (PROSPECT), Universiti Teknologi Malaysia, 81310 UTM, Johor Bahru, Malaysia;3. Institute of Hydrogen Economy (IHE), Universiti Teknologi Malaysia, 81310 UTM, Johor Bahru, Malaysia;1. School of Chemical and Biological Engineering, Seoul National University, 1 Gwanak-ro, Gwanak-gu, Seoul 151-742, Republic of Korea;2. Department of Chemical Engineering, Myongji University, 116 Myongji-ro, Cheoin-gu, Yongin, Gyeonggido 449-728, Republic of Korea;3. Automation and Systems Research Institute, Seoul National University, 1 Gwanak-ro, Gwanak-gu, Seoul 151-742, Republic of Korea;4. Department of Safety Engineering, Pukyong National University, 100 Yongdang-dong, Nam-gu, Busan 608-739, Republic of Korea |
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| Abstract: | Injuries, accidents or even fatalities while working in pilot plant are reported worldwide. The OSHA Laboratory Standard and Hazard Communication Standard have been used as a guideline to manage safety of laboratories and pilot plant. In spite of the implementation of these standards, incidents which result in injuries and property loss are continuously occurring. The implementation of OSHA Process Safety Management (PSM) Standard in pilot plant is expected to further reduce the risks of accidents. This paper presents a new system for managing process chemicals, technology and equipment information in pilot plant and the concept is developed based on Process Safety Information (PSI) element of PSM 29 CFR 1910.119(d). It provides organized strategies to manage documentations, communicate information, and written program for maintaining, revising and updating related information. Process and Instrumentation Diagram (P&ID) is used as a foundation for data management. Implementation of this system at the CO2 Hydrocarbon Absorption System pilot plant as a case study is examined and discussed. |
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| Keywords: | Process safety information Pilot plant Process Safety Management Hazardous chemicals Process technology Equipment information |
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