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A blended hazard identification methodology to support process diagnosis
Authors:Benjamin J Seligmann  Erzsébet Németh  Katalin M Hangos  Ian T Cameron
Institution:1. School of Chemical Engineering, The University of Queensland, Brisbane, QLD 4072, Australia;2. Process Control Research Group, HAS Computer and Automation Research Institute, Budapest 1111, Hungary;3. Department of Electrical Engineering and Information Systems, University of Pannonia, Veszprém 8200, Hungary;1. Instituto de Tecnologia em Imunobiológicos – Bio-Manguinhos/FIOCRUZ, Av. Brasil 4365, Manguinhos, Rio de Janeiro, 21040-900, Brazil;2. Programa de Pós-Graduação em Engenharia Química, Instituto de Química, Universidade do Estado do Rio de Janeiro, R. S. Francisco Xavier, 524, Maracanã, Rio de Janeiro, 20550-013, Brazil;1. Laboratoire de Génie Chimique, Université de Toulouse, CNRS, INPT, UPS, 4 allée Emile Monso — CS 84234, F-31432 Toulouse cedex 4, France;2. INERIS (Institut National de l’Environnement Industriel et des Risques), B.P. 2, 60550 Verneuil-en-Halatte, France;1. School of Emergency Management and Safety Engineering, China University of Mining and Technology, Beijing 100083, China;2. China Coal Mine Machinery Equipment Co., Ltd
Abstract:A novel hazard identification methodology applied to process systems is presented in this paper. This blended hazard identification (BLHAZID) methodology blends two different types of HAZID methods: the function-driven and component-driven approach. The BLHAZID method is based on a conceptual framework called the Functional Systems Framework, which describes structure–function–goal relationships in process systems.The goals of the BLHAZID methodology are to generate outcomes that contain a high coverage of hazards, describe detailed failure causality in process systems and express this knowledge in a structured form for effective reused in subsequent applications, such as fault diagnosis, operator training, design reviews, fault and event tree construction and hazard updates to satisfy major hazard facility requirements.Both the BLHAZID methodology and the Functional Systems Framework were developed with involvement and advice from two major industrial partners. An industrial case study of a benzene saturation unit is presented to illustrate how the BLHAZID methodology operates in practice.
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