Production of sludge-incorporated paver blocks for efficient waste management

Waste management plays a vital role in the reuse of industry wastes in to useful conversions. The treatment of effluents from the combined textile effluent treatment plant and hypo sludge from the paper industry results in sludge generation, which poses a huge challenge for its disposal. Therefore, an eco-friendly attempt is made to utilize them in the production of paver blocks. Paver blocks are construction units that have vast applications in street roads, walking paths, fuel stations, and so on. In this study, an innovative attempt has been made to manufacture paver blocks incorporating textile effluent treatment plant sludge and hypo sludge, to utilize them in suitable proportions. The effect of adding silica fume and polypropylene fibre in paver blocks has also been studied. Paver blocks containing sludge with different proportions were cast based on the recommendations in Indian Standards (IS) 15658, and the test results were compared with the nominal M20 grade and M30 grade paver blocks. The outcomes of the paver block combinations were studied and found to be an effective utilization of sludge with substantial cement replacement of up to 35%, resulting in effective waste management for specific industries.

Implications: Presently, paver blocks are construction units that have vast application in street roads and other constructions like walking paths, fuel stations, and so on. Also, paver blocks possess easy maintenance during breakages. Based on this application, an innovative attempt has been made to manufacture paver blocks incorporating textile effluent treatment plant sludge and hypo sludge to utilize them in suitable proportions.