Biomass-based carbon capture and utilization in kraft pulp mills

Corporate image, European Emission Trading System and Environmental Regulations, encourage pulp industry to reduce carbon dioxide (CO₂) emissions. Kraft pulp mills produce CO₂ mainly in combustion processes. The largest sources are the recovery boiler, the biomass boiler, and the lime kiln. Due to utilizing mostly biomass-based fuels, the CO₂ is largely biogenic. Capture and storage of CO₂ (CCS) could offer pulp and paper industry the possibility to act as site for negative CO₂ emissions. In addition, captured biogenic CO₂ can be used as a raw material for bioproducts. Possibilities for CO₂ utilization include tall oil manufacturing, lignin extraction, and production of precipitated calcium carbonate (PCC), depending on local conditions and mill-specific details. In this study, total biomass-based CO₂ capture and storage potential (BECCS) and potential to implement capture and utilization of biomass-based CO₂ (BECCU) in kraft pulp mills were estimated by analyzing the impacts of the processes on the operation of two modern reference mills, a Nordic softwood kraft pulp mill with integrated paper production and a Southern eucalyptus kraft pulp mill. CO₂ capture is energy-intensive, and thus the effects on the energy balances of the mills were estimated. When papermaking is integrated in the mill operations, energy adequacy can be a limiting factor for carbon capture implementation. Global carbon capture potential was estimated based on pulp production data. Kraft pulp mills have notable CO₂ capture potential, while the on-site utilization potential using currently available technologies is lower. The future of these processes depends on technology development, desire to reuse CO₂, and prospective changes in legislation.