Microwave cladding: A new approach in surface engineering

Cladding is generally characterized by partial dilution of the substrate and hence formation of metallurgical bonding between the substrate and the deposits. Laser cladding is one of the most widely practiced surface engineering techniques. The present work mainly focuses on a novel development in surface engineering techniques in the form of microwave cladding. Clads of tungsten carbide (WC) based WC10Co2Ni powder on austenitic stainless steel were produced using microwave hybrid heating. Microwave clads were developed by exposing the preplaced, preheated powder for a duration of 120 s to microwave radiation at 2.45 GHz frequency and 900 W power in a home microwave system. Characterization of the clads was carried out in the form of microstructural and elemental composition studies. Investigations show crack-free interface revealing good metallurgical bond associated with partial dilution of the stainless steel substrate and full melting of WC particles. Typical X-ray diffraction results confirm presence of metallic carbides in the clad which is primarily responsible for significantly higher microhardness of the clad. Process mechanism has been discussed.