Electroreduction of hexavalent chromium using a porous titanium flow-through electrode and intelligent prediction based on a back propagation neural network

● Titanium-based flow-through electrode achieved high Cr(VI) reduction efficiency. ● Flow-through pattern enhanced the mass transfer and reduced cathodic polarization. ● BPNN predicted the optimal electroreduction conditions of flow-through cell. Flow-through electrodes have been demonstrated to be effective for electroreduction of Cr(VI), but shortcomings are tedious preparation and short lifetimes. Herein, porous titanium available in the market was studied as a flow-through electrode for Cr(VI) electroreduction. In addition, the intelligent prediction of electrolytic performance based on a back propagation neural network (BPNN) was developed. Voltametric studies revealed that Cr(VI) electroreduction was a diffusion-controlled process. Use of the flow-through mode achieved a high limiting diffusion current as a result of enhanced mass transfer and favorable kinetics. Electroreduction of Cr(VI) in the flow-through system was 1.95 times higher than in a parallel-plate electrode system. When the influent (initial pH 2.0 and 106 mg/L Cr(VI)) was treated at 5.0 V and a flux of 51 L/(h·m²), a reduction efficiency of ~99.9% was obtained without cyclic electrolysis process. Sulfate served as the supporting electrolyte and pH regulator, as reactive CrSO₇^2? species were formed as a result of feeding HSO₄^?. Cr(III) was confirmed as the final product due to the sequential three-electron transport or disproportionation of the intermediate. The developed BPNN model achieved good prediction accuracy with respect to Cr(VI) electroreduction with a high correlation coefficient (R² = 0.943). Additionally, the electroreduction efficiencies for various operating inputs were predicted based on the BPNN model, which demonstrates the evolutionary role of intelligent systems in future electrochemical technologies.