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ZrxMg1-xO supported cobalt catalysts for methane decomposition into COx-free hydrogen and carbon nanotubes
Authors:Ahmed E Awadallah  Ateyya A Aboul-Enein  Abdellatif H Mahmoud  Sayed S Abd El Rehim  Ahmed K El-Ziaty  Ahmed K Aboul-Gheit
Institution:1. Process Development Division, Egyptian Petroleum Research Institute, Nasr City, Cairo, Egypt;2. EPRI-Nanotechnology Center, Egyptian Petroleum Research Institute, Nasr City, Cairo, Egypt;3. Agiba Petroleum Co., Nasr City, Cairo, Egypt;4. Chemistry Department, Faculty of Science, Ain Shams University, Cairo, Egypt
Abstract:Zirconia-magnesia supported cobalt catalysts with various Zr/Mg atomic ratios were prepared and evaluated for non-oxidative catalytic decomposition of methane to produce COx-free hydrogen and carbon nanotube. The catalytic performance of the catalysts was performed in a continuous fixed bed flow reactor at 700°C under atmospheric pressure. The fresh and spent catalysts were characterized by XRD, TPR, BET, TEM, and Raman spectroscopy. The results showed that the change in Zr/Mg ratio of the mixed oxide support has a significant effect on the catalytic performance of the active Co metal. The catalyst 30%Co/Zr0.8Mg0.2 showed the highest activity and stability within the used series of catalysts with hydrogen yield reached up to 79%. Both Co/Mg1.0 and Co/Zr1.0 showed poor stability due to strong Co-Mg interaction and aggregation of Co species on Zr support, respectively. All catalysts produced mainly MWCNTs with different diameters depending on the Zr/Mg ratio. The outer diameter increased with increasing Zr content in the catalyst due to the enlargement of the particle size of cobalt as a result of aggregation.
Keywords:Cobalt-based catalysts  hydrogen production  methane decomposition  multi-walled carbon nanotubes  zirconia support
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