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利用主应力法对半球形封头的拉深成形进行了分析与研究。将板料划分为四个区域 :法兰区、凹模圆角区、悬空锥形区和球形区 ,对每个区域的应力分布进行了理论推导与探讨 ,以期对该类产品的设计、生产和加工有所帮助。 相似文献
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Surface distortions in the form of wrinkles are often observed in sheet metals during stamping and other forming operations. Because of the trend in recent years towards thinner, higher-strength sheet metals, wrinkling is increasingly becoming a more common and troublesome mode of failure in sheet metal forming. The prediction and prevention of wrinkling during a sheet forming process are important issues for the design of part geometry and processing parameters. This paper treats the phenomenon of flange wrinkling as a bifurcated solution of the equations governing the deep drawing problem when the flat position of the flange becomes unstable. Hill’s bifurcation criterion is used to predict the onset of flange wrinkling in circular and square cup drawing. In particular, the maximum cup height that can be drawn without the onset of flange wrinkling is predicted for the given set of process parameters. A parametric study of the maximum cup height is also carried out with respect to various geometric, material and process parameters. Finite element formulation, based on the updated Lagrangian approach, is employed for the analysis. The incremental logarithmic strain measure, which allows the use of a large incremental deformation, is used. The stresses are updated in a material frame. The material is assumed to be elastic–plastic, strain hardening, yielding according to an anisotropic yield criterion of Barlat et al. (2005) [23] (named as Yld2004-18p). Isotropic power law hardening is assumed. Inertia forces are neglected due to small accelerations. Modified Newton–Raphson iterative technique is used to solve the nonlinear incremental equations. 相似文献
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《Journal of Manufacturing Processes》2014,16(3):363-372
The dimpling process is a novel cold-roll forming process that involves dimpling of a rolled flat strip prior to the roll forming operation. This is a process undertaken to enhance the material properties and subsequent products’ structural performance while maintaining a minimum strip thickness. In order to understand the complex and interrelated nonlinear changes in contact, geometry and material properties that occur in the process, it is necessary to accurately simulate the process and validate through physical tests. In this paper, 3D non-linear finite element analysis was employed to simulate the dimpling process and mechanical testing of the subsequent dimpled sheets, in which the dimple geometry and material properties data were directly transferred from the dimpling process. Physical measurements, tensile and bending tests on dimpled sheet steel were conducted to evaluate the simulation results. Simulation of the dimpling process identified the amount of non-uniform plastic strain introduced and the manner in which this was distributed through the sheet. The plastic strain resulted in strain hardening which could correlate to the increase in the strength of the dimpled steel when compared to plain steel originating from the same coil material. A parametric study revealed that the amount of plastic strain depends upon on the process parameters such as friction and overlapping gap between the two forming rolls. The results derived from simulations of the tensile and bending tests were in good agreement with the experimental ones. The validation indicates that the finite element analysis was able to successfully simulate the dimpling process and mechanical properties of the subsequent dimpled steel products. 相似文献
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《Journal of Manufacturing Processes》2014,16(4):468-478
In the present study, a 2-D finite-element method (FEM) thermal-fluid-stress model has been developed and validated for the twin roll casting (TRC) of AZ31 magnesium alloy. The model was then used to quantify how the thermo-mechanical history experienced by the strip during TRC would change as the equipment was scaled up from a laboratory size (roll diameter = 355 mm) to a pilot scale (roll diameter = 600 mm) and to an industrial scale (roll diameter = 1150 mm) machine. The model predictions showed that the thermal history and solidification cooling rate experienced by the strip are not affected significantly by caster scale-up. However, the mechanical history experienced by the strip did change remarkably depending on the roll diameters. Casting with bigger rolls led to the development of higher stress levels at the strip surface. The roll separating force/mm width of strip was also predicted to increase significantly when the TRC was scaled to larger sizes. Using the model predicted results, the effect of both casting speed and roll diameter was integrated into an empirical equation to predict the exit temperature and the roll separating force for AZ31. Using this approach, a TRC process map was generated for AZ31 which included roll diameter and casting speed. 相似文献
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Justin L. Milner Cristina Bunget Fadi Abu-Farha Thomas Kurfess Vincent H. Hammond 《Journal of Manufacturing Processes》2013,15(2):219-226
Nanostructured materials are a relatively new class of materials that exhibit advanced mechanical properties, thus improving performance and capabilities of products, with potential applications in the automotive, aerospace and defense industries. Among the severe plastic deformation (SPD) methods currently used for achieving nanoscale structures, accumulative roll bonding (ARB) is the most favorable method to produce grain refinement for continuous production of metallic sheets at a bulk scale.In this article, a model that describes the evolution of material strength due to processing via accumulative roll bonding was developed. ARB experiments were conducted on CP-Ti Grade 2 at a selected set of conditions. The results showed significant grain refinement in the microstructure (down to ~120 nm) and a two-fold increase in tensile strength as compared to the as-received material. The developed model was validated using the experimental data, and exhibited a good fit over the entire range of ARB processing cycles. To further validate the model and ensure its robustness for a wider array of materials (beyond CP-Ti), a review of efforts on ARB processing was carried out for five other materials with different initial microstructures, mechanical properties, and even crystalline structures. The model was still able to capture the strengthening trends in all considered materials. 相似文献
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《Journal of Manufacturing Processes》2008,10(1):12-20
An experimental program of a novel wire manufacturing process known as dieless drawing has been conducted. The process has the capability to effect a reduction in the diameter of a wire without the use of conventional wire drawing dies. Reduction in diameter is achieved by heating the wire, which is mechanically loaded parallel to its longitudinal axis, to a temperature that initiates plastic deformation. Both mathematical and finite element (FE) modeling of the process have been undertaken. An analysis of the wire deformation is presented and discussed. The maximum reduction in diameter achieved, effect of drawing velocity, temperature, and uniformity of resulting wire diameter are investigated. The mechanics and operational features of the experimental machine manufactured to facilitate the experimental program of dieless drawing are described. The mathematical model presented can be used to describe the occurrence of deformation during the process. This model has been validated by experiments carried out on the wire drawing machine. The primary observation from the experimental program was that uniformity of wire diameter after dieless drawing decreased with an increase in reduction ratio. Results obtained from the experimental work confirm that a complicated interdependence of the process parameters exists during the dieless drawing process. 相似文献
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基于Surfer的机场噪声等值线计算机绘制方法 总被引:6,自引:0,他引:6
以国际民航组织(ICAO)推荐的计权等效连续感觉噪声级(LWECPN)为评价参数,利用Visual C++编程,直接调用等值线绘制工具Surfer中的各种数学模型,实现噪声等值线绘制的自动化.并以浙江省某机场为实例绘制了噪声等值线图,该方法大大提高了绘图的效率,预测值与实测值的误差约为1.6~2.6dB. 相似文献
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本文介绍了以全自动化全站仪(Leica TCA2003)为基础组成的新型地震形变监测系统。并分别从仪器的功能、精度以及与原有测量模式相比其效率、精度、和代替原来测量模式可行性方面作了介绍。为地震系统新仪器的引入提供一个参考。 相似文献
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测量机器人在地壳形变监测中的应用 总被引:2,自引:0,他引:2
本文介绍了以全自动化全站仪(Leica TCA2003)为基础组成的新型地震形变监测系统。并分别从仪器的功能、精度以及与原有测量模式相比其效率、精度、和代替原来测量模式可行性方面作了介绍。为地震系统新仪器的引入提供一个参考。 相似文献
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Farhang Pourboghrat Senthilkumar Venkatesan John E. Carsley 《Journal of Manufacturing Processes》2013,15(4):600-615
The goal of the research was to determine the limits and conditions in which the sheet hydroforming process provides a significant advantage over stamping in deep drawing of AA5754 aluminum sheets. Specifically, the maximum draw depth achievable by stamping, warm stamping (WF), sheet hydroforming (SHF), and sheet thermo-hydroforming (THF) of AA5754 aluminum alloy were quantified through experimental and computational modeling. A limited number of forming experiments were conducted with AA5754 aluminum sheets using a cylindrical punch and counteracting fluid at different temperatures and pressures. Several parameters, such as force–displacement, hydroforming pressure and temperature, and the maximum draw depth prior to wrinkling or tearing were measured during the forming process to make comparisons with simulations. The computational study included the simulation of stamping, WF, SHF and THF of AA5754 aluminum sheet with the LS-Dyna code, and the Barlat 2000-2d yield function with temperature-dependent coefficients. To predict the onset of wrinkling and tearing, the numerically generated, temperature-dependent forming limit diagrams (FLDs) based on the Barlat 2000-2d yield function were used. It was found that compared with stamping, SHF and THF can achieve more than 100% deeper draw depths with AA5754 aluminum sheet. The stamping simulations were used also to calculate the optimum blank size and die corner radii for the limiting draw ratio (LDR). The LDR was found to be very sensitive to the punch and die corner radii used in the experiments, which represent the curvature of character lines in an actual part. The LDR for AA5754 aluminum sheet was found to be 1.33 and 2.21 for sharp and round die corner radii, respectively. Overall, it was concluded that SHF is most ideal for deep drawing of aluminum sheets with sharp radii features. With the additional drawability provided by SHF, the automotive industry would be able to make difficult-to-form aluminum parts that cannot be stamped without product concessions such as increasing the die radii. 相似文献
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运用小波变换方法分析了跨断层形变观测资料不同尺度的小波变换的细节信号变化特征.研究结果表明:1)不同尺度小波变换分解的细节信号显示出不同的时变特征.当尺度为1时,日均值的细节信号主要为噪声;尺度为2、4时,日均值细节信号主要为非平稳信号;尺度为5、6时,细节信号主要为平稳周期信号;2)每月观测一次和每4月观测一次的跨断层形变资料在尺度为3时的细节信号有较好的年周期特征;3)关中地区垂直形变小波处理结果与测点附近200km左右范围内的中强地震有较好的对应关系,口镇-关山断裂2005年最新资料显示异常,应给予关注. 相似文献