Development of Proteinous Bioplastics Using Bloodmeal

The aim of this work was to investigate the use of bloodmeal as a thermoplastic biopolymer. Processing required water and chemical additives to perform three main functions: breaking covalent cross-links using sodium sulfite (SS), sodium dodecyl sulfate and urea as processing aids, and evaporating some processing water to allow formation of new interactions to stabilize the final structure. Extrusion was only possible in the presence of SS and strongly influenced by water and urea content. It was found that once water had been removed, mechanical properties increased significantly, indicating the formation of new intermolecular forces. SDS was required for processing and consolidation, but, it may restrict formation of new intermolecular forces, if used in excessive quantities. Materials based on optimal additive levels had a tensile strength of 8 MPa, Young’s modulus of 320 MPa and toughness 1.6 MPa m^½.     

Effects of Weathering on Mechanical,Antimicrobial Properties and Biodegradation Process of Silver Loaded TPE Compounds

The incorporation of antimicrobial metals such as silver is an alternative to protect the material against microbial attack. However, loaded polymer can lose its antimicrobial properties after some time of use, and the additive may even leak out into the environment becoming harmful to non-target organisms. This study aims to evaluate the mechanical properties and antimicrobial activity of silver containing thermoplastic elastomer (TPE) samples exposed to weathering and the influence of additive incorporation in material biodegradation in the soil. For this purpose, silver ions (Ag⁺_bentonite, Ag⁺_phosphate) and silver nanoparticles (AgNp_silica) based additives were blended in a formulation of SEBS, polypropylene and mineral oil. The test samples were exposed to natural ageing over nine months, and were then evaluated according to their mechanical properties, antimicrobial activity, and degree of crystallinity and surface characteristics. The biodegradation process before and after natural ageing was evaluated through the generation of carbon dioxide. The results show that the action of natural ageing reduced the mechanical properties of loaded and unloaded TPE, and modified the degree of crystallinity and the chemical characteristic of the TPE surface. The presence or type of additive did not influence material resistance after being exposed to weathering. A decrease in antimicrobial activity in samples after natural ageing was observed. At a variable level and according to the chemical content, generation of carbon dioxide from TPE samples was greater in aged samples than in unexposed ones.     

Material flow analysis of RDF-production processes

The authors evaluate the possibilities of modifying the chemical characteristics of refuse-derived fuels (RDF) that are processed from residual household waste by mechanical operations to achieve and assure quality targets for relevant chemical concentrations, especially for heavy metals and chlorine. Quality assurance in the production of RDF demands that, together with an enrichment of the calorific value, highly toxic waste components are selectively separated and concentrated in a small stream to produce high yields of a relatively low polluted fuel. Based on the method of material flow analysis, a process evaluation is developed that considers the aspect of minimizing hazardous chemicals along with classical process data such as yield and product quality. Data on specific concentration of hazardous chemicals in waste components and their distribution in residual household waste as well as the results from large-scale test runs using different separation techniques demonstrate that mechanical operations alone are insufficient for separating hazardous chemicals. In the test runs, chemical compounds such as chlorine, cadmium and lead were often concentrated in the product. Even using optimized techniques, the ability to reduce hazards in the product is limited due to the distribution of the element concentration in the various components of the waste stream.     

Thermoplastic vulcanizates from post consumer computer plastics/nitrile rubber blends by dynamic vulcanization

Due to depletion of natural resources and increasing greenhouse emissions, new technologies for the transformation of waste polymers into valuable materials represent one of our greatest current needs. Acrylonitrile–butadiene–styrene terpolymer (ABS) is one of the most widely used engineering plastics and is used as outer casing for electronic equipment. Nitrile rubber (NBR) is used in many applications that demand oil resistance. In an attempt to explore whether these materials can be successfully recycled, we prepared blends of scrap computer plastics (SCP) based on ABS with NBR and waste NBR powder (w-NBR), and investigated their mechanical properties and recyclability. Specifically, we assessed the effect of dynamic vulcanization and replacement of virgin NBR with w-NBR on the properties of 60/40, 70/30, and 80/20 NBR/SCP blends. These blends exhibited thermoplastic elastomeric behavior. The thermoplastic elastomeric blends showed excellent swelling resistance to standard lubricant oil (namely, IRM 903 oil).     

Novel Biocomposites Sheet Molding Compounds for Low Cost Housing Panel Applications

Biocomposites were made by a novel high volume processing technique named biocomposite sheet molding compound panel (BCSMCP) manufacturing process. This process design was inspired by the commercial glass fiber–polyester resin composite fabrication method called sheet molding compounding (SMC). This process yields continuous production of biocomposites on a large scale, and thus can be easily adopted in industries. A unique fiber dispersion method, which enabled uniform distribution of natural fibers, was used in this process. Consistency of the process was tested by evaluating the repeatability of the resultant materials mechanical properties. The low cost biocomposites produced as a result of the processing will be used for various panel applications such as housing and transportation. The molded samples were tested for various mechanical and thermal properties, in accordance with ASTM procedures. The biocomposites were made with various natural fibers including, big blue stem grass, jute, and industrial hemp. By combining different natural fibers in varying mass fractions, hybrid biocomposites were made using this process. Grass fiber reinforced polyester biocomposites processed by the SMC line showed very promising results.     

Eco-Compatible Use of Olive Husk as Filler in Thermoplastic Composites

A study on the possibility of recycling waste materials, such as olive husk, the solid phase derived from an olive oil mill, in blend with thermoplastic polymers to produce new materials for manufacturer of, for example, containers and formworks, has been carried out. The present paper describes the methodology used for the preparation and the characterization of composite samples prepared by mixing various percentages of olive husk and polypropylene. A screening on the chemical-physical characteristics of the olive husk is reported, as well as a set of tests applied to evaluate the mechanical properties of the manufactured products obtained.     

Effect of Cotton Fiber Contents and Lengths on Properties of Thermoplastic Starch Composites Prepared from Rice and Waxy Rice Starches

Biodegradable polymer was prepared as thermoplastic starch (TPS) using rice and waxy rice starches. In order to increase mechanical properties and reduce water absorption of the TPS, cotton fiber was incorporated as the fiber reinforcement into the TPS matrix. The effect of cotton fiber contents and lengths on properties of the TPS was examined. Internal mixer and compression molding machine were used to mix and shape the samples. It was found that the thermoplastic rice starch (TPRS) showed higher stress at maximum load and Young’s modulus but lower strain at maximum load than the thermoplastic waxy rice starch (TPWRS). In addition, stress at maximum load and Young’s modulus of both TPRS and TPWRS increased significantly with the addition of the cotton fiber. Cotton fiber contents and lengths also affected mechanical properties of the TPRS and TPWRS composites. Moreover, water absorption of the TPRS and TPWRS composites decreased by the use of the cotton fibers. FT-IR and XRD techniques were used to study a change in functional group and crystallinity of the thermoplastic starch composites. Morphological, thermal and biodegradable properties of different thermoplastic starch composites were also investigated.     

Thermoplastic Blends from Albumin and Zein: Plastic Formation and Mechanical Properties Including Modeling

The use of proteins in blending with traditional polymers in the formation of thermoplastics can produce plastics with properties that are superior to traditional petroleum-based plastics. We investigated the physical and thermal properties of albumin and zein thermoplastic blends plasticized with glycerol and mixed with varying amounts of low-density polyethylene (LDPE). Several mechanical models were utilized to determine how tensile properties will be altered when varying amounts of protein/LDPE were added into the thermoplastic blend. When analyzed for thermal properties, we found that as the amount of LDPE in the thermoplastic blend increased, the resulting plastic possessed thermal properties that were more similar to pure LDPE plastics. In terms of mechanical properties, comparison between the experimental data and model predictions points to a synergistic effect between albumin and LDPE that leads to higher modulus, while a potential lack of compatibility between zein and LDPE leads to a plastic with lower modulus. Based on our results, the use of albumin and zein proteins when blended with LDPE in the production of thermoplastics has potential use in the areas of medical and food packaging applications.     

Films Made by Blending Poly(ε-Caprolactone) with Starch and Flour from Sagu Rhizome Grown at the Venezuelan Amazons

Starch-based composite films have been proposed as food packaging. In this context, the study of non-conventional starch sources (sagu, Canna edulis Kerr) has worldwide special attention, because these materials can impart different properties as carbohydrate polymers. A thorough study of the matrices used (sagu starch and flour) was carried out. In the same way, thermoplastic starch (TPS)/PCL blend and thermoplastic flour (TFS)/PCL blend were obtained by melt mixing followed by compression moulding containing glycerol as plasticizer. In this study, chemical composition of the matrices and their properties were related with the properties of the developed films. Moisture content, water solubility, X-ray diffraction, thermogravimetric analysis and mechanical and microstructural properties were evaluated in the films. Taking into account the results, the sagu flour has great potential as starchy source for food packaging applications. However, concretely the flour had lower compatibility with the PCL compared to the starch/PCL blend.     

Preparation and Properties of Water and Glycerol-plasticized Sugar Beet Pulp Plastics

Sugar beet pulp (SBP), the residue from sugar extraction, was compounded and turned into in situ thermoplastic composite materials. The compounding was performed using a common twin- screw compounding extruder and water and glycerol were used as co-plasticizers. The melt compounding of SBP utilized the water-soluble characteristics of pectin which is one of main components of SBP. The structure of SBP was destroyed under extrusion and pectin was partially released and plasticized by water and glycerol. Scanning electron microscopy revealed that the cellulose microfibrils were dispersed in the matrix of pectin and other ingredients. Effects of the water and glycerol co-plasticizers on rheological, tensile and dynamic mechanical properties of the SBP plastics were investigated. Effects of relative humidity of the environment on the tensile and dynamical mechanical properties of the neat SBP compounds were also evaluated. The results demonstrated that SBP could be processed as a plastic with water and glycerol as co-plasticizers using traditional processing equipments.     

Thermoplastic Starch (TPS)/Polylactic Acid (PLA) Blending Methodologies: A Review

Polylactic acid (PLA) and thermoplastic starch (TPS) are biodegradable polymers of biological origin, and the mixture of these polymers has been studied due to the desirable mechanical properties of PLA and the low processing cost of TPS. However, the TPS/PLA combination is thermodynamically immiscible due to the poor interfacial interaction between the hydrophilic starch granules and the hydrophobic PLA. To overcome these limitations, researchers studied the modification, processing, and properties of the mixtures as a strategy to increase the compatibility between phases. This review highlights recent developments, current results, and trends in the field of TPS/PLA-based compounds during the last two decades, with the main focus of improving the adhesion between the two components. The TPS/PLA blends were classified as plasticized, compatible, reinforced and with nanocomposites. This article presents, based on published research, TPS/PLA combinations, considering different methods with significant improvements in mechanical properties, with promising developments for applications in food packaging and biomedicine.

     

Development of composite materials by mechanochemical treatment of post-consumer plastic waste

Improvement of mechanical properties of recycled mixed plastic waste is one of the fundamental goals in any recycling process. However, polymer immiscibility makes the development of any effective reprocessing method difficult. In this work, a polymer milling process with liquid CO2 was applied to polymeric mixed waste, obtaining a powder material which was successfully utilized as a matrix for a new composite material. Developed materials have interesting mechanical properties and material performance can easily be improved. Investigations on selected mixtures of PP and PE clearly showed evidence of chemical compatibilization.     

CO2资源化利用的现状及前景

介绍了CO2分离捕集最新工艺——电化学法、膜法、化学循环燃烧法的研究进展。评述分析了CO2的各种资源化应用前景：CO2气体用作生物碳源、辅助注射成型剂及有机物（如氨基甲酸酯、表面活性剂）合成原料等;液态CO2用于人造金刚石、热泵干燥、超临界CO2萃取及固体干冰冷喷射清洗等。CO2作为一种潜在的丰富碳源,应不断研发其新的应用领域,加快其工业化应用。     

Effect of Glycerol on the Properties of 100 % Biodegradable Thermoplastic Based on Wheat Flour

This paper reports the effect of glycerol on thermal, mechanical and morphology of the wheat-flour based thermoplastic sheets (<3 mm) fabricated using single screw extrusion followed by compression molding. The amount of glycerol (plasticizer) added during the formulation varies from 20 to 35 % w/w (20, 23, 25, 30 and 35 % w/w). Results indicate that increase in the amount of glycerol in the starch based thermoplastic sheets, lowers its hardness and tensile properties while an increase in the melt flow index. Variation in the glycerol content from 20 to 25 % w/w increases the impact strength of the thermoplastic sheets beyond this limit it decreases. The contact angle analysis shows that glycerol has effect on the surface energy and work of adhesion of the thermoplastic sheets. However, the presence of glycerol has no significant influence on the thermal stability of thermoplastic sheets above 200 °C.     

Novel Biodegradable Thermoplastic Elastomer Based on Poly(butylene succinate) and Epoxidized Natural Rubber Simple Blends

Novel biodegradable thermoplastic elastomer based on epoxidized natural rubber (ENR) and poly(butylene succinate) (PBS) blend was prepared by a simple blend technique. Influence of blend ratios of ENR and PBS on morphological, mechanical, thermal and biodegradable properties were investigated. In addition, chemical interaction between ENR and PBS molecules was evaluated by means of the rheological properties and infrared spectroscopy. Furthermore, the phase inversion behavior of ENR/PBS blend was predicted by different empirical and semi-empirical models including Utracki, Paul and Barlow, Steinmann and Gergen models. It was found that the co-continuous phase morphology was observed in the blend with ENR/PBS about 58/42 wt% which is in good agreement with the model of Steinmann. This correlates well to morphological and mechanical properties together with degree of crystallinity of PBS in the blends. In addition, the biodegradability was characterized by soil burial test after 1, 3 and 9 months and found that the biodegradable ENR/PBS blends with optimum mechanical and biodegradability were successfully prepared.     

Tensile Behavior of Thermoplastic Films from Wheat Flours as Function of Raw Material Baking Properties

The production of bioplastics directly from wheat flour has been demonstrated to be reliable, but scarce knowledge is available on how flour characteristics may affect the performance of thermoplastic films. In this work, we first established the most suitable recipe and process for the production of extruded films and then we used eight single-cultivar wheat flours with different baking technological properties to assess how they affect the mechanical properties of thermoplastic films. The results have shown that flours from soft grain cultivars offered more rigid and deformable films than flours from hard grain cultivars. For similar hardness, the alveographic P/L ratio of the dough was inversely related to rigidity and directly related to deformability of plastic films, while the deformation energy of the dough (W) played a role only for great differences of it. The subsequent fabrication of blends between each of the flours that yielded the best film properties and polycaprolactone (PCL) at different proportions indicated that a wheat flour/PCL ratio (TWF/PCL) of 75/25 offered the most suitable films for further application. Our results are likely to be useful for improving the plasticization of flour, in that selection of wheat flours could be tailored on the properties desired for the bioplastic films.     

Molding Method, Thermal and Mechanical Properties of Jute/PLA Injection Molding

Natural composites have been important materials system due to preservation of earth environments. Natural fibers such as jute, hemp, bagasse and so on are very good candidate of natural composites as reinforcements. On the other hand regarding matrix parts thermosetting polymer and thermoplastic polymer deriver form petrochemical products are not environmental friendly material, even if thermoplastic polymer can be recycled. In order to create fully environmental friendly material (FEFM) biodegradable polymer which can be deriver from natural resources is needed. Therefore poly(lactic acid) (PLA) polymer is very good material for the FEFM. In this paper jute fiber filled PLA resin (jute/PLA) composites was fabricated by injection moldings and mechanical properties were measured. It is believable that industries will have much attention to FEFM, so that injection molding was adopted to fabricate the composites. Long fiber pellet fabricated by pultrusion technique was adopted to prepare jute/PLA pellet. Because it is able to fabricate composite pellets with relative long length fibers for injection molding process, where, jute yarns were continuously pulled and coated with PLA resin. Here two kinds of PLA materials were used including the one with mold releasing agent and the other without it. After pass through a heated die whereby PLA resin impregnates into the jute yarns and sufficient cooling, the impregnated jute yarns were cut into pellets. Then jute/PLA pellets were fed into injection machine to make dumbbell shape specimens. In current study, the effects of temperature of PLA melting temperature i.e. impregnation temperature and the kinds of PLA were focused to get optimum molding condition. The volume fractions of jute fiber in pellet were measured by several measuring method including image analyzing, density measurement and dissolution methods. Additionally, thermal and mechanical properties were investigated. It is found that 250° is much suitable for jute/PLA long fiber pultrusion process because of its less heat degradation of jute, better impregnation, acceptable mechanical property and higher production efficiency. Additionally the jute fibers seem much effective to increase deflection temperature under load, tensile modulus and Izod strength.     

New Non-food-Based Composites of Acorn Nutlet and Polycaprolactone: Preparation and Characterization Evaluation

Two dissimilar renewable resource-based thermoplastic acorn nutlet (TPAN) materials were prepared via twin-screw extrusion with the aid of glycerol or monoethanolamine as plasticizers, and then two TPAN/polycaprolactone (PCL) composites with different plasticized systems were prepared. Mechanical test showed that glycerol-based composites had excellent tensile properties, and at a PCL content of 50 wt%, their tensile strength and elongation at break reached 14.4 MPa and 1,361 %, respectively. The micro-morphologic investigation of liquid-nitrogen brittle fracture surface indicated certain interface adhesion between glycerol-based thermoplastic acorn nutlet (GTPAN) and PCL. Dynamic mechanical thermal analysis , differential scanning calorimetry and thermogravimetric analysis demonstrated that the weight ratios of TPAN in composites significantly affected the crystallinity, glass transition temperature (T_g), melting temperature (T_m) and thermal stability of composites. Soil burial degradation analysis displayed that all composites had excellent biodegradability. These results demonstrated that GTPAN/PCL composites had superior mechanical and biodegradable properties, enough to partially replace the conventional thermoplastic plastics.     

Single-Plant Biocomposite from Ricinus Communis: Preparation, Properties and Environmental Performance

A single-plant biobased composite material was prepared from fibre and matrix constituents produced from the castor plant, ricinus communis. It is shown that the mechanical properties of the castor plant fibres are comparable to those of other bast fibres and that the stiffness and strength characteristics of the castor fibre/polyamide 11 biocomposite compare well with those of other natural fibre composites. By using a biobased thermoplastic matrix material the reliance on non-renewable feedstock sources is reduced and end-of-lifetime recyclability is improved. The analysis of the environmental performance of the new castor plant composite suggests that the biobased material has great potential as a sustainable alternative replacing glass fibre-reinforced plastics.     

Potential Use of Recycled PET in Comparison with Liquid Crystalline Polyester as a Dual Functional Additive for Enhancing Heat Stability and Reinforcement for High Density Polyethylene Composite Fibers

The recycle poly(ethylene terephthalate) (rPET) used as an alternative reinforcing material for in situ microfibrillar-reinforced composite, compared with liquid crystalline polymer (LCP), was investigated. The PE-LCP and PE-rPET composites were prepared as fiber using hot drawing process. The effects of draw ratios and compatibilizer (styrene-ethylene butylene-styrene-grafted maleic anhydride, SEBS-g-MA) loading on morphology, tensile properties, thermal stability and dynamic mechanical characteristics of the LCP- and rPET-composite systems were studied. In as-spun samples containing compatibilizer, the fibrillation of LCP domains was observed whereas rPET domains appeared as droplets. After drawing, good fibrillation of LCP and rPET domains is remarkably observed especially in the composite fibers with compatibilizer loading. The mechanical properties of the composite fibers were strongly depended on the fibrillation of the dispersed phases which directly related the levels of draw ratio and compatibilizer loading. The mechanical properties enhanced by SEBS-g-MA were more pronounced in the rPET than LCP systems. The presence of rPET in the composite fibers alone or with the compatibilizer clearly improved the thermal resistance of PE whereas no significant change in thermal stability for the LCP-containing composite fibers with and without compatibilizer loading. The results from dynamic mechanical analysis revealed that an improvement in dynamic mechanical properties of the composite fibers could be achieved by drawing with optimum draw ratio together with optimum compatibilizer dosage. All obtained results suggested the high potential of rPET minor blend-component as a good reinforcing and thermal resistant materials for the thermoplastic composite fiber, in replacing the more expensive LCP.