An integrated appraisal of energy recovery options in the United Kingdom using solid recovered fuel derived from municipal solid waste

This paper reports an integrated appraisal of options for utilising solid recovered fuels (SRF) (derived from municipal solid waste, MSW) in energy intensive industries within the United Kingdom (UK). Four potential co-combustion scenarios have been identified following discussions with industry stakeholders. These scenarios have been evaluated using (a) an existing energy and mass flow framework model, (b) a semi-quantitative risk analysis, (c) an environmental assessment and (d) a financial assessment. A summary of results from these evaluations for the four different scenarios is presented. For the given ranges of assumptions; SRF co-combustion with coal in cement kilns was found to be the optimal scenario followed by co-combustion of SRF in coal-fired power plants. The biogenic fraction in SRF (ca. 70%) reduces greenhouse gas (GHG) emissions significantly (～2500 g CO₂ eqvt./kg DS SRF in co-fired cement kilns and ～1500 g CO₂ eqvt./kg DS SRF in co-fired power plants). Potential reductions in electricity or heat production occurred through using a lower calorific value (CV) fuel. This could be compensated for by savings in fuel costs (from SRF having a gate fee) and grants aimed at reducing GHG emission to encourage the use of fuels with high biomass fractions. Total revenues generated from coal-fired power plants appear to be the highest (£95/t SRF) from the four scenarios. However overall, cement kilns appear to be the best option due to the low technological risks, environmental emissions and fuel cost. Additionally, cement kiln operators have good experience of handling waste derived fuels. The scenarios involving co-combustion of SRF with MSW and biomass were less favourable due to higher environmental risks and technical issues.     

An assessment on the recycling opportunities of wastes emanating from scrap metal processing in Mauritius

This paper presents an assessment on the wastes namely slag, dust, mill scale and sludge resulting from scrap metal processing. The aim of this study is to demonstrate that there are various ways via which scrap metal processing wastes can be reused or recycled in other applications instead of simply diverting them to the landfill. These wastes are briefly described and an overview on the different areas of applications is presented. Based on the results obtained, the waste generation factor developed was 349.3 kg per ton of steel produced and it was reported that slag represents 72% of the total wastes emanating from the iron and steel industry in Mauritius. Finally the suitability of the different treatment and valorisation options in the context of Mauritius is examined.     

Electro-dissolution of metal scrap anodes for nickel ion removal from metal finishing effluent

This contribution reports a novel and cost efficient strategy for nickel ion removal from metal finishing effluents by electro-dissolution of scrap aluminium and iron sacrificial anodes. Electro-coagulation of effluent was carried out at 30 mA/cm² current density for 60 min. The nickel ion concentration of electroplating effluent was analysed by Atomic Absorption Spectroscopy. SEM images of iron and aluminium scrap anodes were critically analysed. Parameters such as heavy metal removal, anode dissolution rate with respect to heavy metal removal, reaction kinetics and cost estimation have been elaborately studied. Electro-coagulation at 30 mA/cm² for 60 min using iron and aluminium scrap anodes resulted in 95.9 and 94.1 % nickel ion reduction, respectively, with 0.0094 and 0.0053 g/ppm dissolution rates. The energy consumption for scrap aluminium and iron anodes was 0.0547 kWh/L. Loose internal bonding and spongy surface morphology of used metal scrap render high porosity and active surface area, enhancing reaction rate. Low cost and ready availability of waste scrap makes the process of electro-coagulation economically viable. Thus, the findings from this contribution point decisively at the superiority of waste metal scrap-based anodes for economic and environmentally sustainable heavy metal ion removal from metal finishing effluent.     

Assessment and comparison of the environmental performances of a regional incinerator network

In Emilia-Romagna region (Northern Italy) the integrated waste treatment system consists of material collection and recycling, incineration with energy recovery and landfill as final disposal. In particular, at least one incineration plant is working in almost every province of the region. In this work, a screening life cycle assessment approach is applied to seven different incinerators, to compare the different plant technologies and identify the most relevant environmental impacts and processes. The characterization method used in the life cycle impact assessment step is Eco-indicator 99. The functional unit is 1 ton of waste input. As a first result, it can be noted that while the combustion systems are rather similar, the main variables are ascribable to gas cleaning options and efficiency in energy recovery, which result in quite different environmental performances. Among heavy metals, particular attention must be paid to Cd and As, due to their high toxicity, despite their low quantities. The impact due to dioxin emission is orders of magnitude lower than other contaminants (e.g., heavy metals). Furthermore, a catalytic system could be useful for a complete removal of organic contaminants and for a more effective abatement of nitrogen oxides. Finally, the environmental impact assessment sorts the various plants according to their age, i.e., the most recent plants provide the best environmental performances for the same quantity of combusted waste.     

Optimal utilization of waste-to-energy in an LCA perspective

Energy production from two types of municipal solid waste was evaluated using life cycle assessment (LCA): (1) mixed high calorific waste suitable for production of solid recovered fuels (SRF) and (2) source separated organic waste. For SRF, co-combustion was compared with mass burn incineration. For organic waste, anaerobic digestion (AD) was compared with mass burn incineration. In the case of mass burn incineration, incineration with and without energy recovery was modelled. Biogas produced from anaerobic digestion was evaluated for use both as transportation fuel and for heat and power production. All relevant consequences for energy and resource consumptions, emissions to air, water and soil, upstream processes and downstream processes were included in the LCA. Energy substitutions were considered with respect to two different energy systems: a present-day Danish system based on fossil fuels and a potential future system based on 100% renewable energy. It was found that mass burn incineration of SRF with energy recovery provided savings in all impact categories, but co-combustion was better with respect to Global Warming (GW). If all heat from incineration could be utilized, however, the two alternatives were comparable for SRF. For organic waste, mass burn incineration with energy recovery was preferable over anaerobic digestion in most impact categories. Waste composition and flue gas cleaning at co-combustion plants were critical for the environmental performance of SRF treatment, while the impacts related to utilization of the digestate were significant for the outcome of organic waste treatment. The conclusions were robust in a present-day as well as in a future energy system. This indicated that mass burn incineration with efficient energy recovery is a very environmentally competitive solution overall.     

多炉一塔脱硫工艺取消增压风机的可行性研究

多炉一塔脱硫工艺中通常设置增压风机,但在工程实践中增压风机存在着喘振、失速、高能：耗等诸多运行问题。以某自备电厂3台220t／h燃煤锅炉烟气脱硫工程为例,针对多炉一塔湿法脱硫工艺是否设置增压风机,从性能、能耗、运行维护成本等方面对设计方案进行了经济技术比较,并利用流场模拟对烟气系统进行了优化,最终通过引风机的改造替代了增压风机的设置,为小型燃煤电厂湿法脱硫工艺的系统设计提供参考。     

Management of MSW in Spain and recovery of packaging steel scrap

Packaging steel is more advantageously recovered and recycled than other packaging material due to its magnetic properties. The steel used for packaging is of high quality, and post-consumer waste therefore produces high-grade ferrous scrap. Recycling is thus an important issue for reducing raw material consumption, including iron ore, coal and energy. Household refuse management consists of collection/disposal, transport, and processing and treatment - incineration and composting being the most widely used methods in Spain. Total Spanish MSW production exceeds 21 million tons per year, of which 28.1% and 6.2% are treated in compost and incineration plants, respectively. This paper presents a comprehensive study of incineration and compost plants in Spain, including a review of the different processes and technologies employed and the characteristics and quality of the recovered ferrous scrap. Of the total amount of packaging steel scrap recovered from MSW, 38% comes from compost plants and 14% from incineration plants. Ferrous scrap from incineration plants presents a high degree of chemical alteration as a consequence of the thermal process to which the MSW is subjected, particularly the conditions in which the slag is cooled, and accordingly its quality diminishes. Fragmentation and magnetic separation processes produce an enhancement of the scrap quality. Ferrous scrap from compost plants has a high tin content, which negatively affects its recycling. Cleaning and detinning processes are required prior to recycling.     

Life cycle assessment of solid refuse fuel production from MSW in Korea

Solid refuse fuel (SRF) produced from waste materials is a promising fuel that can be utilized for energy recovery in industries. This study considered both characterization and weighting modeling as life cycle assessment (LCA) results. This study aimed to analyze the flows of materials and energy and to evaluate the environmental impact of SRF plants using LCA and compared them with an incineration plant. Based on the results of material and energy flow analysis, SRF products had various energy potentials depending on the treatment method of municipal solid waste (MSW) and replaced the current fossil fuels by SRF combustion. Global impacts were mainly influenced by energy consumption, especially drying methods in the production of SRF, and affected the results of the weighting analysis. The SRF plant with a bio-drying option was evaluated as the best effective practice in the weighting analysis. The LCA results in this study indicated 0.021–9.88 points according to drying methods for SRF production and 1.38 points for incineration. In the sensitivity analysis, the environmental impact of SRF production was found to be significantly affected by the drying methods for MSW and the utilization of fossil energy. Thus, improvement of the drying options could significantly reduce the environmental impact.     

Comparison of coal/solid recovered fuel (SRF) with coal/refuse derived fuel (RDF) in a fluidized bed reactor

An experimental study was undertaken to compare the differences between municipal solid waste (MSW) derived solid recovered fuel (SRF) (complying with CEN standards) and refuse derived fuel (RDF). Both fuels were co-combusted with coal in a 50 kW fluidised bed combustor and the metal emissions were compared. Synthetic SRF was prepared in the laboratory by grinding major constituents of MSW such as paper, plastic, textile and wood. RDF was obtained from a local mechanical treatment plant. Heavy metal emissions in flue gas and ash samples from the (coal + 10% SRF) fuel mixture were found to be within the acceptable range and were generally lower than that obtained for coal + 10% RDF fuel mixture. The relative distribution of heavy metals in ash components and the flue gas stream shows the presence of a large fraction (up to 98%) of most of the metals in the ash (except Hg and As). Thermo-gravimetric (TG) analysis of SRF constituents was performed to understand the behaviour of fuel mixtures in the absence and presence of air. The results obtained from the experimental study will enhance the confidence of fuel users towards using MSW-derived SRF as an alternative fuel.     

Cost effectively decommissioning an automotive parts facility

Using a comprehensive approach to decommission a 180,000-square-foot automotive parts manufacturing facility saves time and money while reducing environmental liability. Prior to starting the facility decommissioning, a detailed facility characterization was conducted to identify contaminated areas. Remediation activities were scheduled to coincide with facility demolition. Specialized subcontractors were used to perform tasks such as asbestos and lead-paint abatement, soil bioremediation, underground storage tank and clarifier removal, and facility destruction and recycling. The project timetable was reduced by using several crews simultaneously to conduct recycling, demolition, and remediation. Costs were offset by selling remaining equipment, scrap metals, overhead lights and fixtures, and a premanufactured steel building. A total of 415 tons of scrap metal was recycled, not including the aforementioned steel building. On-site recycling and remediation were used wherever possible to reduce cost and associated hauling liabilities. For example, concrete and asphalt debris were crushed and used as base for final site paving, saving disposal costs and base material purchase costs. On-site bioremediation of soil impacted by perchloroethene (PCE) saved over $1.5 million, with total project savings of $2.4 million. On-site remediation and recycling also reduced both long-term and short-term environmental liability.     

Case study in Korea of manufacturing SRF for polyurethanes recycling in e-wastes

Statistics showed that approximately 1,195,000 refrigerator units (116,094 metric tons) were recycled annually in Korea’s formal sector. Although the recycling level for these was satisfactory, collecting and processing polyurethane at recycling centers (RCs) posed several problems, including the risk of fire from the incinerator, the generation of fugitive dust, and the high cost of disposal. The objective of our study is to provide an overview of refrigerator recycling and to introduce polyurethane solid refuse fuel (SRF) manufacturing facilities. These facilities, installed at four regional RCs in Korea, have a capacity of 800 kg/h, a motor of 476 kWh, and cost $664,300 (USD) to construct (criteria two facilities). According to our examination of the physico-chemical properties of SRF product, all results in categories have been satisfied with the quality standards. In terms of finances, RCs can reduce the total disposal cost from $160–175 to $60 by installing facilities, which results in savings of (on average) $180,546 annually. The Metropolitan Electronics Recycling Center, for example, has reduced its costs by $180,880 each year. Their return on investment was calculated to be about 3 years and 8 months (assuming no operating expenses) or 7 years and 4 months (including operating expenses).     

废钢铁在钢铁行业中应用前景研究

废钢铁是我国物资回收与再生资源利用体系中的重要资源,也是非常重要的战略性资源,是钢铁工业最主要的两种原料之一(另一种是铁矿石)。与铁矿石相比,废钢铁更符合绿色可持续发展的需要和钢铁行业超低排放政策的要求,未来废钢铁资源在钢铁工业发展中的重要性可能会不断提升。着重探讨了未来10年废钢铁资源产生量的变化趋势,以及对钢铁工业原料结构变化的影响。未来中国的废钢铁资源可能不仅能满足自身钢铁工业发展的需要,同时也可能为世界钢铁工业的发展提供重要的原料。     

废杂铜回收利用工艺技术现状及展望

随着社会经济的发展,铜生产和消费的矛盾日益突出。废杂铜作为一种再生资源,其回收利用不仅能够缓解我国铜矿资源缺乏的现状,而且也符合国家当前节能减排和环保的要求。概述了废杂铜的回收分类和生产工艺技术现状,并对今后的发展趋势进行了展望。     

2015年我国废钢铁总资源及可获量的推定

概述了国内资深专家对我国废钢铁资源现状和发展前景的看法,并对我国2015年废钢铁总资源及可获量进行推定。     

A holistic life cycle analysis of waste management scenarios at increasing source segregation intensity: The case of an Italian urban area

Life cycle analysis of several waste management scenarios for an Italian urban area was performed on the basis of different source segregation collection (SS) intensities from 0% up to 52%. Source segregated waste was recycled and or/recovered by composting. Residual waste management options were by landfilling, incineration with energy recovery or solid recovered fuel (SRF) production to substitute for coal. The increase in fuel and materials consumption due to increase in SS had negligible influence on the environmental impact of the system. Recycling operations such as incineration and SRF were always advantageous for impact reduction. There was lower impact for an SS of 52% even though the difference with the SS intensity of 35% was quite limited, about 15%. In all the configurations analyzed, the best environmental performance was achieved for the management system producing SRF by the biodrying process.     

浅议碳排放与废钢铁的节能减排功效

二氧化碳是导致全球气候变暖、人类生存环境恶化的主要原因。简要介绍世界钢铁工业二氧化碳排放情况,针对我国钢铁工业碳排放的具体情况,提出发展我国废钢产业,提高废钢铁的供应能力,是我国钢铁工业摆脱危机,实现低碳发展、绿色发展的主要途径。     

突破与引领 开启废钢铁产业发展新征程

2011年两家以废钢加工配送为主业的专业化金属再生资源公司双双跻身于中国企业500强,显现了我国废钢铁产业的成就和希望。指出创造一个具有中国特色的现代化废钢铁产业体系需要大企业骨干群体的创新和引领,打造大企业的着力点在于扩大规模、系统管理及承担社会责任,其动力核心在于突破和创新。     

Optimization of municipal solid waste management in Port Said - Egypt

Optimization of solid waste management systems using operational research methodologies has not yet been applied in any Egyptian governorate. In this paper, a proposed model for a municipal solid waste management system in Port Said, Egypt is presented. It includes the use of the concept of collection stations, which have not yet been used in Egypt. Mixed integer programming is used to model the proposed system and its solution is performed using MPL software V4.2. The results show that the best model would include 27 collection stations of 15-ton daily capacity and 2 collection stations of 10 ton daily capacity. Any transfer of waste between the collection station and the landfill should not occur. Moreover, the flow of the district waste should not be confined to the district collection stations. The cost of the objective function for this solution is 10,122 LE/day (equivalent to 1716 US dollars). After further calculations, the profit generated by the proposed model is 49,655.8 LE/day (equivalent to 8418.23 US dollars).     

装备制造企业推动循环经济产业化发展——以江苏华宏科技创新发展为例

废钢加工设备制造业是我国装备制造业中的一个重要分支,服务于钢铁工业和为钢铁工业提供废钢原料的废钢回收加工领域。以江苏华宏科技股份有限公司为例,详细介绍我国专业从事废钢加工设备研发和生产制造企业,在建设资源节约型、环境友好型社会及推动我国循环经济发展中,取得的主要成就及今后发展目标。     

Sustainable remediation at the Massachusetts Military Reservation

When does remediation do more harm than good? After conducting a sustainability analysis on a large pump‐and‐treat site at the Massachusetts Military Reservation (MMR), the Air Force Center for Engineering and the Environment (AFCEE) found evidence suggesting that the remediation systems were creating more pollution than they were remediating. For several years, the AFCEE/MMR has had an aggressive “better, cheaper, faster” optimization program intended to expedite aquifer restoration, reduce costs to the taxpayers, and reduce cleanup time frames. An initial sustainability analysis was conducted in 2005 as part of this program. The analysis identified several concerns, one of which was the indirect generation of air emissions from conventional fossil fuel–based power plants used to power the remediation systems. In addition to the environmental impact of these air emissions, the cost of electricity continues to increase. The AFCEE/MMR evaluated options for addressing both of these concerns and opted to employ renewable energy technology in the form of a utility‐scale wind turbine. This case study presents a more sustainable approach to remediation at the MMR through the use of renewable energy, in the form of a 1,500‐kW wind turbine. Power costs for operating the treatment systems, which processed up to 16 million gallons per day, amounted to over $2.2 million in 2008. The wind turbine is anticipated to reduce the program's electricity costs and offset air emissions, generated indirectly through the use of electricity from fossil fuel–based power plants, by approximately 25 to 30 percent. Based on a range of utility cost projections and an estimate of the turbine's energy production, the $4.6 million project is anticipated to have a payback period between six and eight years. © 2010 Wiley Periodicals, Inc. *

1 This article is a U.S. Government work and, as such, is in the public domain of the United States of America.