Optimum moisture levels for biodegradation of mortality composting envelope materials

Moisture affects the physical and biological properties of compost and other solid-state fermentation matrices. Aerobic microbial systems experience different respiration rates (oxygen uptake and CO2 evolution) as a function of moisture content and material type. In this study the microbial respiration rates of 12 mortality composting envelope materials were measured by a pressure sensor method at six different moisture levels. A wide range of respiration (1.6-94.2mg O2/g VS-day) rates were observed for different materials, with alfalfa hay, silage, oat straw, and turkey litter having the highest values. These four envelope materials may be particularly suitable for improving internal temperature and pathogen destruction rates for disease-related mortality composting. Optimum moisture content was determined based on measurements across a range that spans the maximum respiration rate. The optimum moisture content of each material was observed near water holding capacity, which ranged from near 60% to over 80% on a wet basis for all materials except a highly stabilized soil compost blend (optimum around 25% w.b.). The implications of the results for moisture management and process control strategies during mortality composting are discussed.     

Fertilization of maize with compost from cattle manure supplemented with additional mineral nutrients

An alternative approach for cattle manure management on intensive livestock farms is the composting process. An industrial-scale composting plant has been set up in northwest Spain for producing compost from cattle manure. Manure composting involved an increase in pH, electrical conductivity (EC), cation exchange capacity (CEC) and NO3(-)--N concentration, and a decrease in temperature, moisture content, organic matter (OM) content, NH4+--N concentration and C/N ratio. Cu, Zn and Ni concentrations increased due to the reduction of pile mass during the composting process. The resulting compost was applied to a field to study the viability of applying this compost combined with a nitrogen mineral fertilizer as a replacement for the mineral fertilization conventionally used for maize (Zea mays L.). The thermophilic phase of the composting process was very prolonged in the time, which may have slowed down the decomposition of the organic matter and reduced the nitrification process, leading to an over-short maturation phase. The humification and respirometric indexes, however, determined immediately after compost application to the soil, showed it to be stable. Compost application did not decrease the grain yield. A year later, soil pH, OM content and CEC were higher with the compost treatment. Total P, K, Ca and Na concentrations in compost-amended plots were higher than in mineral-fertilized ones, and no significant differences between treatments were found in soil concentrations of NH4+--N,NO3- --N, available P, Mg and B. Compost caused no heavy metal pollution into the soil. Therefore, this compost would be a good substitute for the mineral fertilizers generally used for basal dressing in maize growing.     

Mass and element balance in food waste composting facilities

The mass and element balance in municipal solid waste composting facilities that handle food waste was studied. Material samples from the facilities were analyzed for moisture, ash, carbon, nitrogen, and the oxygen consumption of compost and bulking material was determined.Three different processes were used in the food waste composting facilities: standard in-vessel composting, drying, and stand-alone composting machine. Satisfactory results were obtained for the input/output ash balance despite several assumptions made concerning the quantities involved. The carbon/nitrogen ratio and oxygen consumption values for compost derived only from food waste were estimated by excluding the contribution of the bulking material remaining in the compost product. These estimates seemed to be suitable indices for the biological stability of compost because there was a good correlation between them, and because the values seemed logical given the operating conditions at the facilities.     

Prediction of temperature and thermal inertia effect in the maturation stage and stockpiling of a large composting mass

A macroscopic non-steady state energy balance was developed and solved for a composting pile of source-selected organic fraction of municipal solid waste during the maturation stage (13,500 kg of compost). Simulated temperature profiles correlated well with temperature experimental data (ranging from 50 to 70 degrees C) obtained during the maturation process for more than 50 days at full scale. Thermal inertia effect usually found in composting plants and associated to the stockpiling of large composting masses could be predicted by means of this simplified energy balance, which takes into account terms of convective, conductive and radiation heat dissipation. Heat losses in a large composting mass are not significant due to the similar temperatures found at the surroundings and at the surface of the pile (ranging from 15 to 40 degrees C). In contrast, thermophilic temperature in the core of the pile was maintained during the whole maturation process. Heat generation was estimated with the static respiration index, a parameter that is typically used to monitor the biological activity and stability of composting processes. In this study, the static respiration index is presented as a parameter to estimate the metabolic heat that can be generated according to the biodegradable organic matter content of a compost sample, which can be useful in predicting the temperature of the composting process.     

Bioremediation of contaminated soil and sediment by composting

There are many well‐established bioremediation technologies applied commercially at contaminated sites. One such technology is the use of compost material. Composting matrices and composts are rich sources of microorganisms, which can degrade contaminants to innocuous compounds such as carbon dioxide and water. In this article, composting of contaminated soil and sediment was performed on a laboratory bench‐scale pile. Fertilizer was added to increase the nutrient content, and the addition of commercial compost provided a rich source of microorganisms. After maintaining proper composting conditions, the feasibility of composting was assessed by monitoring pH, total volatile solids, total microbial count, temperature, and organic contaminant concentration. The entire composting process occurred over a period of five weeks and resulted in the degradation of contaminants and production of compost with a high nutritional content that could be further used as inocula for the treatment of hazardous waste sites. © 2006 Wiley Periodicals, Inc.     

Effect of granular porous media on the composting of swine manure

This study investigated the feasibility of a bulking agent of granular porous media (GPM) for the composting of swine manure. Two lab-scale composting reactors were operated to evaluate the general performances and maturity parameters using GPM made of wastes from the Portland cement manufacturing processes as an alternative bulking agent. The overall volatile solid (VS) removal was 38.5% (dry basis). During the experiments, moisture content ranged between 41% and 53%, ensuring feasibility of microbial activity in composting. Cured compost showed proper maturity and low phytotoxicity, despite the slight decreases of CO(2) production and VS removal at the second batch operation. Various physico-chemical parameters of the cured compost met the regulatory standards reported elsewhere. The pH, carbon-to-nitrogen ratio, ammonia nitrogen and soluble organic carbon (SOC) of the cured compost were significantly correlated to the germination index (GI) using the seeds of Chinese cabbage and lettuce, indicating the progressive biodegradation of phytotoxins as well as organic matter. Consequently, the results obtained in this study demonstrate that GPM could contribute to the environmentally friendly and economical composting of problematic swine manure as a recyclable bulking agent.     

Effect of amendments on windrow composting of sugar industry pressmud

Bioconversion of sugar and distillery industrial wastes with other biodegradables into enriched compost is an important possibility in need of research. In this paper, changes in temperature and physico-chemical (pH, NH4+-N, C/N ratio, CEC) parameters during windrow composting, related to biological stabilization of the compost, were studied. The rise in temperature, which occurred as composting progressed, was accompanied by an increase in NH4+-N and the passage of the thermophilic phase to mesophilic took place between 90 and 105 days. This overall pattern was observed in all composting mixes, whereby the concentrations of NH4+-N increased rapidly and then declined gradually over the course of monitoring pari passu with increase in NO3- -N. The C/N ratios of the composting mixes decreased substantially by the 90th day in full thermophilic phase and became comparatively stable later on. Addition of additives showed potential in improving the C/N ratios. Increases in cation exchange capacity (CEC) and the germination index value of a sensitive crop (Raphanus sativus) had value in establishing the optimum degree of maturity. The rise and fall of temperature and changes in NH4+-N concentrations, C/N ratios and CEC over time proved to be reliable indicators of the progress of the composting process for establishing biological stability and compost maturity.     

Feasibility study of a passive aeration reactor equipped with vertical pipes for compost stabilization of cow manure.

Pilot-scale composting was carried out with cow manure to evaluate the performances of two passive aeration systems: a conventional passive aeration system equipped with horizontal pipes and an unusual passive aeration method based on air delivery by means of vertical pipes. The effects of both types of passive aeration apparatus were investigated in order to determine the degree of composting rate by continuously monitoring temperature, moisture content, organic matter, electrical conductivity, pH and C/N ratio in the piles. Temperatures in the range of thermophily (55-65 degrees C) were reached in all runs within 1-2 days then lasting for about 1 week, a span long enough for pathogen abatement. Results suggest that passive aeration carried out by vertical pipes is more effective for air delivery into compost piles than conventional passive aeration of air adduction with horizontal pipes. The variation in the number of vertical pipes was revealed to be an important parameter for the control of composting rate and temperature. Composting rates estimated from the heat balance equation were substantially in agreement with those computed through the conversion ratio of total organic matter decrement. The conversion ratios and composting rates obtained in this study using passive aeration with vertical pipes were well aligned with those found using forced air delivery systems.     

Evaluation of maturity parameters and heavy metal contents in composts made from animal manure

The objective of this study was to evaluate a variety of maturity indices and heavy metal concentrations in the composting process. A full-scale study was performed on animal manures (dairy:beef:swine = 50%:30%:20%, w/w) mixed with sawdust using a self-screwed turner over a time period of 63 days. Several chemical compost characteristics and germination indices were monitored on samples collected weekly at a prototype composting facility. NH(4)-N concentrations decreased during the composting time, on the contrary NO(3)-N concentrations increased sharply after 30 days. As composting proceeded, the humic acids content increased from 1.45% to 2.70% of the organic carbon content, whereas the fulvic acids content decreased gradually. Temperature in the compost pile and concentration of NH(3) averaged 32.4 degrees C and 12.9 ppm at the initial composting phase and 69.5 degrees C and 47.3 ppm at the active bio-oxidation composting phase, respectively. Seed germination and germination index (GI) increased during the composting process, and the compost samples at the end of composting phase had GI values greater than 120. Among the composting processes, there were significant differences (p<0.05) in concentration of Zn, Cu and Pb in the compost. In conclusion, the suggested maturity parameter values and metal concentrations of composted animal manures can provide better understanding of maturation process of animal manure compost.     

Characteristics of municipal solid waste and sewage sludge co-composting

The purpose of this work is to study the characteristics of the co-composting of municipal solid waste (MSW) and sewage sludge (SS). Four main influencing factors (aeration pattern, proportion of MSW and SS, aeration rate and mature compost (MC) recycling) were systematically investigated through changes of temperature, oxygen consumption rate, organic matters, moisture content, carbon, nitrogen, carbon-to-nitrogen ratio, nitrogen loss, sulphur and hydrogen. We found that a continuous aeration pattern during composting was superior to an intermittent aeration pattern, since the latter delayed the composting process. A 3:1 (v:v) mixture of MSW and SS was most beneficial to composting. It maintained the highest temperature for the longest duration and achieved the fastest organic matter degradation and highest N content in the final composting product. A 0.5L/minkgVS aeration rate best ensured rapid initiation and maintained moderate moisture content for microorganisms. After the mature MC was recycled to the fresh materials as a bulking agent, the structure and moisture of the initial materials were improved. A higher proportion of MC resulted in quicker decrease of the temperature, oxygen consumption rate and moisture. Therefore a 3:1:1 (v:v:v) proportion of MSW: SS: MC is recommended.     

Assessment of compost quality for its environmentally safe use by means of an ecotoxicological test on a soil organism

A research project was carried out to evaluate toxicological effects of compost addition to agricultural soil using the earthworm Eisenia foetida (Annellida) as a representative organism of the soil fauna. Moreover, the correlation between compost biochemical stabilization and toxicity at different phases of the composting process was assessed. Samples were collected from three composting plants at three different maturation levels (beginning of the composting process, intermediate compost after bio-oxidation, and mature refined compost). Two tests were performed: a standard chronic solid-phase test and an acute solid-phase test (developed originally by the authors). In the first test, the measured end-points were mortality, growth and reproduction; while in the second test earthworms’ behavior was evaluated. The chosen compost concentrations in soil ranged from 2.5 to 100 %, with the aim of obtaining the toxicological parameters (LC50) and to mimic real agricultural dosages for the lower concentrations. Results indicated an increase in compost toxicity with greater compost concentrations; in particular, agricultural compost dosage below 10 % showed no toxicity. Moreover, toxicity did not decrease during composting; intermediate compost showed the highest LC50 values. As a consequence, no correlation was ascertained between the results of ecotoxicological analysis and waste biochemical stability parameters during the composting process.     

Composting in small laboratory pilots: performance and reproducibility

Small-scale reactors (<10 l) have been employed in composting research, but few attempts have assessed the performance of composting considering the transformations of organic matter. Moreover, composting at small scales is often performed by imposing a fixed temperature, thus creating artificial conditions, and the reproducibility of composting has rarely been reported. The objectives of this study are to design an innovative small-scale composting device safeguarding self-heating to drive the composting process and to assess the performance and reproducibility of composting in small-scale pilots. The experimental setup included six 4-l reactors used for composting a mixture of sewage sludge and green wastes. The performance of the process was assessed by monitoring the temperature, O₂ consumption and CO₂ emissions, and characterising the biochemical evolution of organic matter. A good reproducibility was found for the six replicates with coefficients of variation for all parameters generally lower than 19%. An intense self-heating ensured the existence of a spontaneous thermophilic phase in all reactors. The average loss of total organic matter (TOM) was 46% of the initial content. Compared to the initial mixture, the hot water soluble fraction decreased by 62%, the hemicellulose-like fraction by 68%, the cellulose-like fraction by 50% and the lignin-like fractions by 12% in the final compost. The TOM losses, compost stabilisation and evolution of the biochemical fractions were similar to observed in large reactors or on-site experiments, excluding the lignin degradation, which was less important than in full-scale systems. The reproducibility of the process and the quality of the final compost make it possible to propose the use of this experimental device for research requiring a mass reduction of the initial composted waste mixtures.     

Changes in the microbial communities during co-composting of digestates

Anaerobic digestion is a waste treatment method which is of increasing interest worldwide. At the end of the process, a digestate remains, which can gain added value by being composted. A study was conducted in order to investigate microbial community dynamics during the composting process of a mixture of anaerobic digestate (derived from the anaerobic digestion of municipal food waste), green wastes and a screened compost (green waste/kitchen waste compost), using the COMPOCHIP microarray. The composting process showed a typical temperature development, and the highest degradation rates occurred during the first 14 days of composting, as seen from the elevated CO₂ content in the exhaust air. With an exception of elevated nitrite and nitrate levels in the day 34 samples, physical–chemical parameters for all compost samples collected during the 63 day process indicated typical composting conditions. The microbial communities changed over the 63 days of composting. According to principal component analysis of the COMPOCHIP microarray results, compost samples from the start of the experiment were found to cluster most closely with the digestate and screened compost samples. The green waste samples were found to group separately. All starting materials investigated were found to yield fewer and lower signals when compared to the samples collected during the composting experiment.     

Pretreatment of municipal solid waste prior to landfilling

An outdoor pilot-scale study was undertaken to pretreat municipal solid waste by windrow composting. The raw waste was introduced to active composting without any source separation or pulverization. Pretreatment indicators were developed and used as a tool to measure the optimum level of sorting and waste stabilization. The moisture content of the waste dropped from 68% to 61% and the pile attained a thermophilic temperature in one week. It was observed that the C/N ratio, pH profile and temperature gradients were comparable to that of traditional windrow composting. Within one week of active bulk composting, the easily degradable organic matter was consumed and there was a significant reduction in the bulk volume of the mixed waste. The pre-composted wastes were then sorted into four fractions. Compared to the initial untreated waste, the pretreated waste showed greater sorting efficiency and reduced volatile solids. A 1-m³ cage was used to study pile settlement and volume reduction. The results indicate that pretreatment by bulk composting could reduce by ≈40% the total mass of waste hauled to landfill sites in developing countries.     

Practical Simulation Of Composting In The Laboratory

A closed incubation system was developed for laboratory simulation of composting conditions at the interior of a large compost pile. A conductive heat flux control system (CHFC) was used to adjust the temperature of the internal wall to that of the compost center and compensate for heat loss. Insulated small vessels (400 cm³) controlled by the CHFC system were compared with similar vessels maintained at 30°C (mesophilic) and 55°C (thermophilic), and with large vessels (10 000 cm³) with and without the CHFC. Compost temperature rose rapidly to a maximum within 2-4 days, then gradually decreased. In mesophilic treatments (no CHFC), temperature at the matrix center increased to a maximum of 36°C in the small vessel and 50°C in the large vessel, while temperature in both vessels reached 50°C with the CHFC. Microbial activity was maintained by allowing compost to self-heat and controlling temperature externally with the CHFC. Higher temperatures were sustained for longer periods in CHFC vessels than in vessels without the CHFC. Periodic mixing of the compost matrix increased temperature and CO₂ evolution. Small vessels were successfully used in laboratory simulation of field-scale composting of a soil/organic matrix containing TNT and RDX munitions. The small vessel system reduced subsample error in compost monitoring from that of the large vessels. The CHFC has particular utility in research requiring expensive chemicals or hazardous substances.     

Fuzzy control for the process of heat removal during the composting of agricultural waste

This paper shows the concept and preliminary test of the composting process control with fuzzy logic. The temperature in the compost heap during the process is greater than 80 °C. Because wastes of agricultural origin do not require hygienization, part of the heat can by retrieved, which lowers the temperature in the heap to 55 °C (this is also the optimum temperature for the composting process). The heat retrieved from a compost heap can be used in another place. Therefore, a composting system was developed in which the aeration rate and heat removal rate can be adjusted. There are two goals of this system: maximising the amount of the heat retrieved from the heap and minimising the duration of the composting process. In the preliminary experiments freshly mown grass with 50 % cabbage was used as the compost material. The results show that the fuzzy logic control system functions correctly with respect to calculations. During the study, a median 90 MJ of heat was produced by the bioreactor; the thermophilic phase was shortened to 12 days. There was also a reduction in the emission of ammonia.     

Recycling of waste biomass and mineral powder for preparation of potassium-enriched compost

An attempt was made to recycle waste biomass and mineral powder (waste mica) as an alternative source of potassium (K) through composting technology. Two different waste biomass, isabgol straw and palmarosa distillation waste along with two levels of waste mica (2 and 4% as K) were used for preparation of enriched composts. A notable decrease of C:N ratio was observed at the end of the composting (150 days) as an indicator of compost maturity. The mature composts were evaluated for K-supplying capacity through laboratory leaching and soil incubation study. Significantly higher water-soluble K released initially followed by a sharp decrease up to 21 days of leaching thereafter gradually decreased up to 35 days of leaching. Water-soluble K was released from K-enriched (mica charged) compost significantly higher than the ordinary compost throughout the leaching period. Soil incubation study also revealed that application of K-enriched compost greatly improved the available K (water soluble and exchangeable) pools in K-deficient soil which indicated that a considerable amount of K releases during composting. Therefore, K-enriched compost could be an effective alternative of costly commercial K fertilizer and eco-friendly approach to utilize low-cost waste mineral powder and plant residue.     

Higher pH and faster decomposition in biowaste composting by increased aeration

Composting of source separated municipal biowaste has at several plants in Scandinavia been hampered by low pH. In this study the hypothesis that increased aeration would improve the process was tested in full-scale experiments at two large composting plants. The O2 concentrations were high (>15%) even at the low aeration rates, so the prevailing low pH was not due to an anaerobic process environment. In spite of this, increased aeration rates at the start of the process resulted in higher microbial activity, increased pH and a more stable compost product. At one plant the decomposition rate varied in proportion to the aeration rate, to the extent that the temperatures and O2 concentrations were similar during the early processes even though aeration rates varied between 10 and 50 m3/(h, m3 compost). However, increased aeration caused severe drying of the compost, but at one plant the addition of water was adequate to prevent drying. In conclusion, by increasing the aeration rates and adding water to compensate for drying, it was possible to shorten the time needed to produce a stable compost product and thus to increase the efficiency of the composting plants.     

Evaluation of the potential of applying composting/bioremediation techniques to wastes generated within the construction industry

The objective of the present study was to evaluate the viability of reducing landfill requirements to satisfy EC Landfill Directive requirements by applying composting/bioremediation techniques to the construction and demolition (C&D) industry waste stream at laboratory scale. The experimental study was carried out in nine test rigs to examine different wood mixtures; untreated timber, creosote treated timber and chromated copper arsenate (CCA) treated timber. Several experimental variables affecting the process were characterised and optimised. These include the best nitrogen additive and optimum moisture content required for composting. Poultry manure was found to be the best nitrogen additive. The optimum moisture content was decreased after the addition of poultry manure. The composting/bioremediation process was evaluated through monitoring the microbial activity, carbon dioxide emissions and toxicity examination of the composted product. A typical temperature profile suggested that untreated and CCA treated mix could be classified as hot composting whereas creosote treated mix could be classified as cold composting. The paper reports on the results obtained during this investigation.