Low-resistivity Related ESP Performance Problems in Dry Scrubbing Applications

This paper describes the evaluation of the performance of ESPs operating downstream of spray dryers in high- and medium-sulfur coal flue gas streams. Tests were conducted at the TV A10 MW Spray Dryer/ESP Pilot Plant and the EPRI High Sulfur Test Center. The results of the analysis of particle characteristics, spray dryer operating parameters, and ESP operating variables identify the occurrence of severe particle reentrainment due to the low resistivity (10⁸ ohm-cm and lower) of the sorbent/flyash mixtures at low approach-tosaturation temperatures. The reentrainment has a significant impact on the collection efficiency of ESPs which could represent a fundamental limitation on their ability to adequately perform in this environment. Although this program has been focused on spray dryer applications, because of the similarities of the gas and particle characteristics produced from spray drying and other dry scrubbing processes, the results also have implications to duct slurry injection, dry sorbent injection with humidification, and processes involving furnace sorbent injection with humidification.

The performance characteristics of the ESPs are presented under both baseline and spray dryer conditions. The results are analyzed and the Southern Research Institute ESP Computer Model was used to evaluate the data. Special techniques for measuring particle resistivity at these conditions are described. A theoretical examination of particle reentrainment was undertaken which indicated that at low-resistivity levels the electrostatic forces reverse and tend to pull the particles off the plates with a force proportional to the square of the electric field. This repulsion of particles from the plates at spray dryer conditions was confirmed by laboratory experiments. Chloride content of the coal was found to be an important parameter effecting the performance of the ESP. Implications of the results of this evaluation relative to ESP upgrades are presented.     

Removal of carbon dioxide by a spray dryer

With the global warming due to greenhouse effects becoming serious, many efforts are carried out to decrease the emissions of CO2 from the combustion of carbonaceous materials. In Taiwan, there are 19 large-scale municipal solid waste incinerators running and their total emission of CO2 is about 16,950 kton y-1. Spray dryer is the most prevailing air pollution control devise for removing acid gas in waste incineration; however, the performance of spray dryer on the removal of CO2 is seldom studied. This study employs a laboratory-scale spray dryer to investigate the removal efficiency of CO2 under different operating conditions. The evaluated parameters include different absorbents mixed with CaOH2, operating temperature, the concentration of absorbent, and the inlet concentration of CO2. Experimental results show that the best removal efficiency of CO2 by a spray dryer is 48% as the absorbent is 10%NaOH+5%CaOH2 and the operating temperature is 150 degrees C. Comparing this result with previous study shows that the performance of spray dryer is better than traditional NaOH wet scrubber. For NaOH+CaOH2 spray dryer, the removal efficiency of CO2 is decreased with the inlet concentration of CO2 increased and the optimum operating temperature is 150 degrees C. Except NaOH+CaOH2, absorbents DEA+CaOH2, TEA+CaOH2, and single CaOH2 are not effective in removing CO2 by a spray dryer.     

Improved Spray Dry Scrubbing through Grinding of FGD Recycle Material

A laboratory size spray dry scrubbing unit consisting of a spray dryer and a pulse Jet baghouse was used to study the effect of grinding recycle waste on SO₂ removal across the spray dryer and on sorbent utilization. The equipment treats simulated flue gas with a dry flow rate of 1.5 m³ h^?1 (stp) and utilizes an ultrasonic nozzle for atomization. The apparatus was initially tested over a broad range of operating conditions; a close agreement in SO₂ removal was found with data from much larger units. The effect of grinding the FGD recycle material on the SO₂ removal across the spray dryer was found to be great. Grinding the recycle material can enhance the SO₂ removal efficiency to a level comparable to operation with a large excess of fresh lime.     

Dry FGD at United Power Association’s Stanton Station

The United Power Association’s dry FGD system at Stanton, North Dakota was the first utility-operated lime spray dryer to be put into service in the United States. At 60 MW in size, it utilizes a single spray dryer vessel with three rotary atomizers and a ten-compartment fabric filter. It is currently operating at better than expected efficiency and Is meeting state and federal air quality requirements. Start-up and operation have shown that certain areas of design and operating conditions are critical to reliable operation. Flue gas, slurry, and water distribution and mixing must be carefully controlled if reliable, long term operation is to be achieved. Likewise, water chemistry Is Important in the reagent preparation equipment. Start-up of the system was accomplished In a step-wise fashion to bring the baghouse on line first, followed by the spray dryer. The spray dryer was operated at gradually lower outlet temperatures until design conditions were met. Measures taken since start-up to ensure reliable operation, and operation over an eighteen month period are discussed. Both particulate and SO₂ emission performance are evaluated.     

Economic insight into municipal solid waste management in Mumbai: a critical analysis

Mumbai generates 6256 tonnes of waste every day, of which 17.20% is recyclable, but only a fraction of this is retrieved by rag-pickers. The economic value of the retrieved material is not considered by the Municipal Corporation of Greater Mumbai in valuing the waste management system as there is no retrieval mechanism except the informal rag-picking activity. Moreover, the cost of land used for the dumping of waste is also not accounted for. In the present paper, a comprehensive cost-benefit analysis for the present system of municipal solid waste management in Mumbai is carried out, with due consideration for implicit or hidden costs and benefits. Accounting for the implicit costs and benefits showed a difference of $6 per every tonne of waste disposal. This could show a considerable difference in policy development at the municipality level. Demand supply analysis proved that the present system of waste management would not yield a feasible market solution without private sector participation. With the increasing demand for improved waste management, private sector participation is essential and a Pigouvian tax is a necessary tool to make the private sector participation in solid waste management a success.     

Integrated Environmental Control

This paper provides an overview of integrated environmental control research and development efforts at the Electric Power Research Institute (EPRI). EPRI studies show that as much as a 50 percent reduction in total environmental control system costs for coal-fired power plants may be achievable by utilities using systematically integrated environmental control design methods. The bulk of these savings can be achieved through consolidation of several functions into one device. The remainder can come from improved plant heat rates, resulting in less fuel consumption and, thus, less flue gas to process and less emissions to control, and from eliminating unnecessary redundant control systems.     

Enumerating actinomycetes in compost bioaerosols at source—Use of soil compost agar to address plate ‘masking’

Actinomycetes are the dominant bacteria isolated from bioaerosols sampled at composting facilities. Here, a novel method for the isolation of actinomycetes is reported, overcoming masking of conventional agar plates, as well as reducing analysis time and costs. Repeatable and reliable actinomycetes growth was best achieved using a soil compost media at an incubation temperature of 44 °C and 7 days’ incubation. The results are of particular value to waste management operators and their advisors undertaking regulatory risk assessments that support environmental approvals for compost facilities.     

The capture of heavy metals from incineration using a spray dryer integrated with a fabric filter using various additives

This study investigated the effects of feedstock additives [polyvinyl chloride (PVC) and NaCl] and spray dryer additives (SiO2, CaCl2, NaHCO3) on heavy metal and fly ash removal efficiencies, and on particle size distribution of heavy metals. A spray dryer with an integrated fabric filter was used as an air pollution control device (APCD). Removal efficiencies for fly ash and heavy metals were greater than 95 and 90%, respectively. When additives of PVC or NaCl were used, the concentration of heavy metals distributed in fly ash apparently varied when the particle diameter was <1 microm. Although the effects of the additives SiO2, CaCl2, and NaHCO3 on the elemental size distribution of Cr were insignificant, these additives did slightly increase concentrations of Cd, Zn, and Pb partitioning in coarser particles (>1 microm).     

A Combined Ca(OH)2/NH3 Flue Gas Desulfurization Process for High Sulfur Coal: Results of a Pilot Plant Study

The removal of SO₂ with atomization of a slaked lime slurry and supplemental injection of gaseous NH₃ were tested in a conventional spray dryer/baghouse system for SO₂ concentrations of 2000 ppm and 3000 ppm and a 30° F approach to saturation. Results at 3000 ppm of SO₂ showed an average SO₂ removal efficiency of 90.3 percent at a combined stoichiometric ratio of 0.95-1.10 and an average overall sorbent utilization of 91.6 percent. The overall molal ratio of NH₃/SO₂ reaction was found to be 2:1 under the test conditions Particle size analyses, and EP toxicity tests were conducted on the products of the reactions.     

城市固体废物优化管理模型及管理成本影响因素研究

采用不确定性多目标动态优化模型,以优化环境和经济为目标,对中国佛山市固体废物管理进行规划.结果表明,该模型能大幅度降低固体废物管理与处理成本,节省财政支出.研究得出影响固体废物总处理费用的3个重要影响因素为产生量、回收量、处理容量.针对以上3个因素深入分析比较,提出了广义和狭义的综合处理技术,这是经济、环保、可行的技术策略:首先,将广义综合处理应用到实际中,采用分类回收、压缩收集、优化模型对废物进行合理配置,尽量降低经济成本和环境影响;其次,从狭义角度出发,采用多种技术组合,达到处理率高、资源化程度高、环境影响小的目的.     

Characterizing ammonia emissions from swine farms in eastern North Carolina: part 2--potential environmentally superior technologies for waste treatment

The need for developing environmentally superior and sustainable solutions for managing the animal waste at commercial swine farms in eastern North Carolina has been recognized in recent years. Program OPEN (Odor, Pathogens, and Emissions of Nitrogen), funded by the North Carolina State University Animal and Poultry Waste Management Center (APWMC), was initiated and charged with the evaluation of potential environmentally superior technologies (ESTs) that have been developed and implemented at selected swine farms or facilities. The OPEN program has demonstrated the effectiveness of a new paradigm for policy-relevant environmental research related to North Carolina's animal waste management programs. This new paradigm is based on a commitment to improve scientific understanding associated with a wide array of environmental issues (i.e., issues related to the movement of N from animal waste into air, water, and soil media; the transmission of odor and odorants; disease-transmitting vectors; and airborne pathogens). The primary focus of this paper is on emissions of ammonia (NH3) from some potential ESTs that were being evaluated at full-scale swine facilities. During 2-week-long periods in two different seasons (warm and cold), NH3 fluxes from water-holding structures and NH3 emissions from animal houses or barns were measured at six potential EST sites: (1) Barham farm--in-ground ambient temperature anaerobic digester/energy recovery/greenhouse vegetable production system; (2) BOC #93 farm--upflow biofiltration system--EKOKAN; (3) Carrolls farm--aerobic blanket system--ISSUES-ABS; (4) Corbett #1 farm--solids separation/ gasification for energy and ash recovery centralized system--BEST; (5) Corbett #2 farm--solid separation/ reciprocating water technology--ReCip; and (6) Vestal farm--Recycling of Nutrient, Energy and Water System--ISSUES-RENEW. The ESTs were compared with similar measurements made at two conventional lagoon and spray technology (LST) farms (Moore farm and Stokes farm). A flow-through dynamic chamber system and two sets of open-path Fourier transform infrared (OP-FTIR) spectrometers measured NH3 fluxes continuously from water-holding structures and emissions from housing units at the EST and conventional LST sites. A statistical-observational model for lagoon NH3 flux was developed using a multiple linear regression analysis of 15-min averaged NH3 flux data against the relevant environmental parameters measured at the two conventional farms during two different seasons of the year. This was used to compare the water-holding structures at ESTs with those from lagoons at conventional sites under similar environmental conditions. Percentage reductions in NH3 emissions from different components of each potential EST, as well as the whole farm on which the EST was located were evaluated from the estimated emissions from water-holding structures, barns, etc., all normalized by the appropriate nitrogen excretion rate at the potential EST farm, as well as from the appropriate conventional farm. This study showed that ammonia emissions were reduced by all but one potential EST for both experimental periods. However, on the basis of our evaluation results and analysis and available information in the scientific literature, the evaluated alternative technologies may require additional technical modifications to be qualified as unconditional ESTs relative to NH3 emissions reductions.     

Analysis of waste management issues arising from a field study evaluating decontamination of a biological agent from a building

The Bio-response Operational Testing and Evaluation (BOTE) Project was a cross-government effort designed to operationally test and evaluate a response to a biological incident (release of Bacillus anthracis [Ba] spores, the causative agent for anthrax) from initial public health and law enforcement response through environmental remediation. The BOTE Project was designed to address site remediation after the release of a Ba simulant, Bacillus atrophaeus spp. globigii (Bg), within a facility, drawing upon recent advances in the biological sampling and decontamination areas. A key component of response to a biological contamination incident is the proper management of wastes and residues, which is woven throughout all response activities. Waste is generated throughout the response and includes items like sampling media packaging materials, discarded personal protective equipment, items removed from the facility either prior to or following decontamination, aqueous waste streams, and materials generated through the application of decontamination technologies. The amount of residual contaminating agent will impact the available disposal pathways and waste management costs. Waste management is an integral part of the decontamination process and should be included through “Pre-Incident” response planning. Overall, the pH-adjusted bleach decontamination process generated the most waste from the decontamination efforts, and fumigation with chlorine dioxide generated the least waste. A majority of the solid waste generated during pH-adjusted bleach decontamination was the nonporous surfaces that were removed, bagged, decontaminated ex situ, and treated as waste. The waste during the two fumigation rounds of the BOTE Project was associated mainly with sampling activities. Waste management activities may represent a significant contribution to the overall cost of the response/recovery operation. This paper addresses the waste management activities for the BOTE field test.Implications: Management of waste is a critical element of activities dealing with remediation of buildings and outdoor areas following a biological contamination incident. Waste management must be integrated into the overall remediation process, along with sampling, decontamination, resource management, and other important response elements, rather than being a stand-alone activity. The results presented in this paper will provide decision makers and emergency planners at the federal/state/tribal/local level information that can be used to integrate waste management into an overall systems approach to planning and response activities.     

Reduction of dioxins and furanes by spray dryer absorption from incinerator flue gas

Reduction of gas phase polychlorinated dibenzodioxins and dibenzofuranes by spray dryer absorption from incinerator flue gas has been investigated. Results from pilot plant and industrial scale spray absorption systems are reported. The results show that conditions for very high removal efficiencies exist for all isomer groups. Total removal above 95% has been achieved.     

The Capture of Heavy Metals from Incineration Using a Spray Dryer Integrated with a Fabric Filter Using Various Additives

ABSTRACT

This study investigated the effects of feedstock additives [polyvinyl chloride (PVC) and NaCl] and spray dryer additives (SiO₂, CaCl₂, NaHCO₃) on heavy metal and fly ash removal efficiencies, and on particle size distribution of heavy metals. A spray dryer with an integrated fabric filter was used as an air pollution control device (APCD). Removal efficiencies for fly ash and heavy metals were greater than 95 and 90%, respectively. When additives of PVC or NaCl were used, the concentration of heavy metals distributed in fly ash apparently varied when the particle diameter was <1 μm. Although the effects of the additives SiO₂, CaCl₂, and NaHCO₃ on the elemental size distribution of Cr were insignificant, these additives did slightly increase concentrations of Cd, Zn, and Pb partitioning in coarser particles (>1μm).     

广州市城市生活垃圾管理系统规划

运用最小费用规划模型,选取运输费用以及各处理设施（包括垃圾焚烧、制肥、回收利用、 填埋和中转处理）的处理费用为因子,同时把经济收入作为负的费用从中扣除,对选取的三个规划方案进行了计算,得出了广州市市区城市生活垃圾管理系统处理的最低费用,并给出了市属8个区的垃圾量相应的处理设置。     

Evaluation of a Statewide Matching Grant Program for the Collection of Household Hazardous Waste

Between Fall 1985 and Spring 1987, the Massachusetts Departments of Environmental Management and Environmental Quality Engineering awarded communities $490,000 in matching state grants for the collection of household hazardous waste. Funded collections resulted in the disposal of approximately 291 tons of waste at an average cost of $9 per gallon. Household participation rates ranged from 0.2 percent to 5.8 percent. An average of 10 gallons of household hazardous waste was disposed of per participating household. Total collection costs including local and state shares exceeded $900,000. Differences in participation, wastes collected and collection costs among communities were due to variations in outreach and education efforts, experience, bid specifications, wastes collected, setup costs, and collection techniques. The relative high cost per participating household and low participation rate suggest the need for alternative approaches to the management of household hazardous waste which will be explored in future grant cycles.     

Hazardous Waste Minimization: Part I Waste Reduction in the Chemical Industry

Recognizing the need for minimizing the generation of hazardous waste, the chemical industry is experiencing a surge in the initiation of programs for reducing such waste. With a new realization that the cost of handling waste may be many times higher than the value of the materials lost in it, the industry needs to examine a new end-point for optimizing its processes; one that includes the total cost of waste management as well as the conventional cost elements such as raw materials, power and the like. The authors discuss some of the problems that industry is encountering; then describe Du Pont’s approach to waste reduction in terms of administrative and technical activities. They emphasize that, in addition to meeting environmental needs, waste reduction often makes good sense solely from an economic point of view.     

Thermal and Catalytic Incinerators for the Control of VOCs

Abstract

The emission of Volatile Organic Compounds (VOCs) is attracting increasing concern both from the public and by government agencies. Among the many available control technologies for the treatment of VOC containing waste streams, incineration offers an ultimate disposal strategy rather than a means for collecting or concentrating the offending compounds. This paper describes the major, commercially available thermal and catalytic incinerator systems that are designed to treat dilute, VOC containing gas streams. Qualitative guidelines are presented whereby the technologies can be compared. In addition, an example waste stream is used to illustrate a simplified procedure for calculating the material and energy balances for each of the incinerators. The resulting parameters will be used in a companion paper to estimate the capital and operating costs associated with each design. In this manner, a first estimate can be obtained of the costs of cleaning a waste stream containing low levels of VOCs.     

Qualitative and quantitative assessment of waste generation in a refrigerator-manufacturing plant based on a waste tree and mass balance

In this study, wastes originating at each production station during refrigerator manufacturing were identified and classified based on a waste tree. A mass balance study revealed a total waste production factor of 0.046 kg/kg of a product of which 75.3%, 23.9%, and 0.8% were non-hazardous wastes (NHWs), packaging wastes (PWs), and hazardous wastes (HWs), respectively. Wastes produced during refrigerator manufacturing were grouped under 35 different waste codes. Waste codes that contributed more than 5% by weight were 15 02 02 (contaminated absorbent material), 15 01 10 (contaminated packaging), 16 02 13 (electronic cards), 07 02 14 (polyol) and 08 05 01 (isocyanates), 19 08 13 (treatment sludge), 16 02 15 (capacitors), and 13 01 13 (hydraulic oil) for HWs, 12 01 01 (ferrous metal), and 16 02 16 (components) for NHWs, and, finally, 15 01 03 (wooden), 15 01 01 (paper&cardboard), and 15 01 02 (plastic) for PWs over 5 years. Scrap costs were used as a surrogate to determine production stages that generated high amounts of metal and plastic wastes. Logarithmically, increasing and decreasing trends were observed for PWs and NHWs over the study period, respectively. HW amounts did not exhibit a statistically significant trend. Twenty-eight BATs (best available techniques) were identified that could be applied in refrigerator manufacturing for waste minimization and management. Among those, 8 of them were proposed for further improvement for waste management in the facility.

     

Investigating motivating factors for sound hospital waste management

Sustainable management of hospital waste requires an active involvement of all key players. This study aims to test the hypothesis that three motivating factors, namely, Reputation, Liability, and Expense, influence hospital waste management. The survey for this study was conducted in two phases, with the pilot study used for exploratory factor analysis and the subsequent main survey used for cross-validation using confirmatory factor analysis. The hypotheses were validated through one-sample t tests. Correlations were established between the three motivating factors and organizational characteristics of hospital type, location, category, and size. The hypotheses were validated, and it was found that the factors of Liability and Expense varied considerably with respect to location and size of a hospital. The factor of Reputation, however, did not exhibit significant variation. In conclusion, concerns about the reputation of a facility and an apprehension of liability act as incentives for sound hospital waste management, whereas concerns about financial costs and perceived overburden on staff act as disincentives.

Implications: This paper identifies the non economic motivating factors that can be used to encourage behavioral changes regarding waste management at hospitals in resource constrained environments. This study discovered that organizational characteristics such as hospital size and location cause the responses to vary among the subjects. Hence a policy maker must take into account the institutional setting before introducing a change geared towards better waste management outcomes across hospitals. This study covers a topic that has hitherto been neglected in resource constrained countries. Thus it can be used as one of the first steps to highlight and tackle the issue.