Comparison of Different Packing Materials for the Biofiltration of Air Toxics

Abstract

Four different biofilter packing materials (two porous ceramics, perlite, and open pore polyurethane foam) were compared for the removal of toluene vapors. The focus was on evaluating performance at relatively short gas retention time (13.5 and 27 sec). The reactors were initially operated as biotrickling filters with continuous feeding and trickling of a nutrient solution. After significant plugging of the biotrickling filter beds with biomass was observed, the operation mode was switched to biofiltration with only periodic supply of mineral nutrients. This resulted in stable conditions, which allowed detailed investigations over >6 months. The reactor packed with cattle bone Porcelite (CBP), a ceramic material containing some macronutrients and micronutrients, exhibited the highest performance. The critical load (i.e., load at which 95% removal occurred) was 29 g m^?3 hr^?1 at a gas retention time of 13.5 sec and 66 g m^?3 hr^?1 at a gas retention time of 27 sec. After the long-term experiment, the packing materials were taken from the reactors and examined. The reactors were divided into three sections, top, middle, and bottom, to determine whether spatial differentiation of biomass occurred. The assays included a double-staining technique to count total and live microorganisms and determination of moisture, protein, and dry weight contents. Microbial community analysis was also conducted by denaturing gradient gel electrophoresis. The results showed that most reactors had a significant fraction of inactive biomass. Comparatively, the CBP biofilter held significantly higher densities of active biomass, which may be the reason for the higher toluene removal performance. The analyses suggest that favorable material properties and the nutrients slowly released by the CBP provided better environmental conditions for the process culture.     

Optimizing nutrient supply in a rotatory-switching biofilter for toluene vapor treatment

The influence of nutrient conditions on the degradation of toluene vapor in a rotatory-switching biofilter (RSB) was investigated. The biofilter consists of four segments connected in series, each with a packing layer made of polyvinyl formal. The influent airstreams including toluene vapors were passed through segments 1-3 as up-flow with a toluene concentration of 0.9-1.2 g m(-3) and with an empty-bed retention time of 26-52 sec. Nutrient solutions were fed to all packed segments once a day by means of immersion. The nutrient solution was used repeatedly and replenished by the addition of (NH4)2SO4. The result at 155 days showed nitrogen depletion was particularly obvious and the lack of nitrogen affected toluene removal. By adding 161 g of nitrogen solution per volumetric cubic meter of reactor, toluene removal efficiency was immediately increased to greater than 99%. With long-term biofilter operation, 21%-32% of ammonium was utilized for nitrification because of the growth of nitrifying bacteria such as Nitrosomonas sp. Based on the carbon-nitrogen balance, the daily nitrogen demand for toluene removal was estimated 2.1 g day(-1) at a toluene load of 70 g m(-3) hr(-1).     

Treatment of 1,3-Butadiene in an Air Stream by a Biotrickling Filter and a Biofilter

ABSTRACT

This paper presents results obtained from a performance study on the biotreatment of 1,3-butadiene in an air stream using a reactor that consisted of a two-stage, in-series biotrickling filter connected with a three-stage, in-series biofilter. Slags and pig manure-based media were used as packing materials for the biotrickling filter and the biofilter, respectively. Experimental results indicated that, for the biotrickling filter portion, the butadiene elimination capacities were below 5 g/m³/hr for loadings of less than 25 g/m³/hr, and the butadiene removal efficiency was only around 17%. For the biofilter portion, the elimination capacities ranged from 10 to 107 g/m³/hr for loadings of less than 148 g/m³/hr. The average butadiene removal efficiency was 75–84% for superficial gas velocities of 53–142 m/hr and a loading range of 10–120 g/m³/hr. The elimination capacity approached a maximum of 108 g/m³/hr for a loading of 150 g/m³/hr. The elimination rates of butadiene in both the biotrickling filter and biofilter were mass-transfer controlled for influent butadiene concentrations below about 600 ppm for superficial gas velocities of 29–142 m/hr. The elimination capacity was significantly higher in the biofilter than in the biotrickling filter. This discrepancy may be attributed to the higher mass-transfer coefficient and gas-solid interfacial area offered for transferring the gaseous butadiene in the biofilter.     

Fungal biofilters for toluene biofiltration: evaluation of the performance with four packing materials under different operating conditions

Packing materials play a key role in the performance of bioreactors for waste gas treatment and particularly in biofilter applications. In this work, the performance of four differently packed biofilters operated in parallel for the treatment of relatively high inlet concentration of toluene was studied. The reactors were compared for determining the suitability of coconut fiber, digested sludge compost from a waste water treatment plant, peat and pine leaves as packing materials for biofiltration of toluene. A deep characterisation of materials was carried out. Biological activity and packing capabilities related to toluene removal were determined throughout 240 days of operation under different conditions of nutrients addition and watering regime. Also, biofilters recovering after a short shutdown was investigated. Nutrient addition resulted in improved removal efficiencies (RE) and elimination capacities (EC) of biofilters reaching maximum ECs between 75 and 95 g m(-3)h(-1) of toluene. In the first 80 days, the pH decreased progressively within the reactors, causing a population change from bacteria to fungi, which were the predominant decontaminant microorganisms thereafter. All reactors were found to recover the RE rapidly after a 5 days shutdown and, in a maximum of 7 days, all reactors had been completely recuperated. These results point out that fungal biofilters are a suitable choice to treat high loads of toluene. In general, coconut fiber and compost biofilters exhibited a better performance in terms of elimination capacity and long-term stability.     

Treatment of ethylether in air stream by a biotrickling filter packed with slags.

This paper reports results of studies using a biotrickling filter with blast-furnace slag packings (sizes = 2-4 cm and specific surface area = 120 m2/m3) for treatment of ethylether in air stream. Effects of volumetric loading, superficial gas velocity, empty bed gas retention time, recirculation liquid flow rate, and biofilm renewal on the ethylether removal efficiency and elimination capacity were tested. Results indicate that ethylether removal efficieincies of more than 95% were obtained with an empty bed retention time (EBRT) of 113 sec and loadings of lower than 70 g/m3/hr. At an EBRT of 57 sec, removal efficiencies of more than 90% could only be obtained with loadings of lower than 35 g/m3/hr. The maximum elimination capacities were 71 and 45 g/m3/hr for EBRT = 113 and 57 sec, respectively. The maximum ethylether elimination capacities were 71 and 96 g/m3/hr, respectively, before and after the renewal at EBRT = 113 sec. With an EBRT of 113 sec and a loading of lower than 38 g/m3/hr, the removal efficiency was nearly independent of the superficial liquid recirculation velocity in the range of 3.6 to 9.6 m3/m2/hr. From data regression, simplified masstransfer limited, and reaction- and mass-transfer limited models correlating the contaminant concentration and the packing height were proposed and verified. The former model is applicable for cases of low influent contaminant concentrations or loadings, and the latter is applicable for cases of higher ones. Finally, CO2 conversion efficiencies of approximately 90% for the influent ethylether were obtained. The value is comparable to data reported from other related studies.     

Public Reaction to SIP Revisions for Ozone Reduction

ABSTRACT

This study utilized a biotrickling filter with blast-furnace slag packings (sizes = 20-40 mm; specific surface area = 120 m²/m³) to treat toluene in an air stream. Also studied were the effects of volumetric loading (L), nutrient addition, and superficial gas velocity (U_g) or gas retention time on toluene elimination capacity. Experimental results indicate that, for a test period of 121 days, with no excess biomass removal, toluene removal efficiencies of over 90% were obtained with U_g < 80 m/hr and L < 30 g/m³.hr. For a test period of 49 days, with U_g < 80 m/hr and L increased from 1.2 to 81 g/m³.hr, the absence of nutrient supplementation did not limit the toluene elimination capacity. Nutrients stored in the biofilm could adequately support the microbial activity for the toluene elimination. According to data regression, a simplified mass-transfer model is proposed, which correlates the contaminant concentration with the packing height or gas empty bed retention time. As verified, the model proposed herein can be applied to cases involving low influent contaminant concentrations or loadings to the extent that none or only a trace amount of the contaminant can be found in the recirculation liquid. Although small media with larger specific surface areas can achieve a better mass transfer, the problems of frequent backwashing and relatively greater gas resistance in using this type of media probably outweigh the advantages, particularly for full-scale systems that would not be watched as closely as laboratory test systems.     

Role of biological activity and biomass distribution in air biofilter performance

The effects of temporal and spatial changes in biological activity and biomass amount on biofilter performance were investigated in a lab-scale trickle-bed air biofilter at a toluene loading of 46.9gm(-3)h(-1) under two different experimental strategies, namely, periodic backwashing at a rate of 1h once a week and 2d starvation. Analysis of the overall reaction for toluene metabolism revealed that cell synthesis was relatively favored over toluene oxidation in the inlet section of the biofilter, but over time its oxidation became favored throughout the biofilter bed. Periodic in situ backwashing with media fluidization effectively made even spatial distribution of biomass along the bed media, by which consistent high removal performance in the biofilter has been attained. After 2d starvation, the ratio of the biofilm EPS to the total biomass increased along the media bed depth, while the total biomass in the media bed subsequently decreased. The presence of sufficient biomass and microbial activity favorably influenced biofilter reacclimation after restart-up following starvation.     

Biofilter treatment of volatile organic compound emissions from reformulated paint: complex mixtures, intermittent operation, and startup

Two biofilters were operated to treat a waste gas stream intended to simulate off-gases generated during the manufacture of reformulated paint. The model waste gas stream consisted of a five-component solvent mixture containing acetone (450 ppm(v)), methyl ethyl ketone (12 ppm(v)), toluene (29 ppm(v)), ethylbenzene (10 ppm(v)), and p-xylene (10 ppm(v)). The two biofilters, identical in construction and packed with a polyurethane foam support medium, were inoculated with an enrichment culture derived from compost and then subjected to different loading conditions during the startup phase of operation. One biofilter was subjected to intermittent loading conditions with contaminants supplied only 8 hr/day to simulate loading conditions expected at facilities where manufacturing operations are discontinuous. The other biofilter was subjected to continuous contaminant loading during the initial start period, and then was switched to intermittent loading conditions. Experimental results demonstrate that both startup strategies can ultimately achieve high contaminant removal efficiency (>99%) at a target contaminant mass loading rate of 80.3 g m(-3) hr(-1) and an empty bed residence time of 59 sec. The biofilter subjected to intermittent loading conditions at startup, however, took considerably longer to reach high performance. In both biofilters, ketone components (acetone and methyl ethyl ketone) were, more rapidly degraded than aromatic hydrocarbons (toluene, ethylbenzene, and p-xylene). Scanning electron microscopy and plate count data revealed that fungi, as well as bacteria, populated the biofilters.     

复合生物滤池处理H2S和NH3的挂膜与工艺条件

采用复合生物滤池(生物滴滤池 生物过滤池)处理H2S和NH3组成的混合恶臭气体,填料分别为经表面改性的天然斜发沸石和木屑.实验研究了该工艺的驯化挂膜情况和主要工艺条件,结果表明,天然斜发沸石和木屑改性后,驯化挂膜周期为10～14 d,比文献中颗粒活性炭挂膜缩短14～18 d.复合生物滤池的最佳工艺条件为:高度120 cm,循环液流量4.56 L/h.同时,生物滴滤池处理水溶性好的NH3气体效果较生物过滤池好,而生物过滤池处理水溶性差的H2S气体较生物滴滤池好.因此,复合生物滤池可用于处理不同水溶性的混合恶臭气体.     

Effect of Water and Carbon Dioxide in Chemiluminescent Measurement of Oxides of Nitrogen

ABSTRACT

This paper reports results of studies using a biotrickling filter with blast-furnace slag packings (sizes = 2–4 cm and specific surface area = 120 m²/m³) for treatment of ethylether in air stream. Effects of volumetric loading, superficial gas velocity, empty bed gas retention time, recirculation liquid flow rate, and biofilm renewal on the ethylether removal efficiency and elimination capacity were tested. Results indicate that ethylether removal efficiencies of more than 95% were obtained with an empty bed retention time (EBRT) of 113 sec and loadings of lower than 70 g/m³/hr. At an EBRT of 57 sec, removal efficiencies of more than 90% could only be obtained with loadings of lower than 35 g/m³/hr. The maximum elimination capacities were 71 and 45 g/m³/hr for EBRT = 113 and 57 sec, respectively. The maximum ethylether elimination capacities were 71 and 96 g/m³/hr, respectively, before and after the renewal at EBRT = 113 sec. With an EBRT of 113 sec and a loading of lower than 38 g/m³/hr, the removal efficiency was nearly independent of the superficial liquid recirculation velocity in the range of 3.6 to 9.6 m³/m²/hr. From data regression, simplified mass-transfer limited, and reaction- and mass-transfer limited models correlating the contaminant concentration and the packing height were proposed and verified. The former model is applicable for cases of low influent contaminant concentrations or loadings, and the latter is applicable for cases of higher ones. Finally, CO₂ conversion efficiencies of approximately 90% for the influent ethylether were obtained. The value is comparable to data reported from other related studies.     

生物滴滤-生物过滤组合工艺处理汽车喷漆废气中试研究

采用中试规模的生物滴滤-生物过滤组合工艺设备处理某汽车厂喷漆车间废气,研究了组合式反应器对废气的净化效果和2处理单元对污染组分的去除能力及微生物特性.该汽车厂喷漆车间废气中的主要组分为甲苯、二甲苯、乙酸乙酯、乙酸丁酯、丁醇、丙酮和甲基丙基甲酮.组合式反应器对废气中的污染物有较好的处理效果,但不同的污染组分在不同处理单元...     

Removal of BTEX vapor from waste gases by a trickle bed biofilter

The system performance of a trickle bed biofilter for treating single and mixed benzene, toluene, ethylbenzene, and o-xylene (BTEX) vapors from waste gases was investigated under different gas flow rates and influent BTEX concentrations. When a single substrate was fed, removal efficiencies of greater than 90% could be achieved for the loads below 64 g benzene/m3/hr, 110 g toluene/m3/hr, 53 g ethylbenzene/m3/hr, and 55 g o-xylene/m3/hr. When a mixed substrate was fed, removal efficiencies of each compound could be above 90% at BTEX loads below 96 g/m3/hr. The trickle bed biofilter appears to be an effective treatment process for removing both single and mixed BTEX vapors with low to high loads. Under similar substrate loads, BTEX vapors were preferentially biodegraded in the order of toluene, benzene, o-xylene, and ethylbenzene. The volumetric removal rates (elimination capacities) of BTEX vapors for a single-substrate feed were higher than those for a mixed-substrate feed under similar substrate loads; these differences were enhanced at higher substrate loads and less significant for a preferred substrate.     

Comparison of physical technologies for biomass control in biofilters treating gaseous toluene

Excessive accumulation of biomass within gas-phase biofilters often results in the deterioration of removal performance. Compared with chemical and biological technologies, physical technologies are more effective in removing biomass and inducing less inhibition of the biofilter performance. This study applied different physical technologies, namely, air sparging, mechanical mixing, and washing with water at various temperatures, to remove excess biomass in biofilters treating toluene. Filter pressure drop, removed dry biomass, biofilter performance, and microbial metabolic characteristics were analyzed to evaluate the effectiveness of the methods. Results showed that air sparging was inefficient for biomass removal (1 kg dry biomass/m³ filter), whereas mechanical mixing significantly inhibited removal efficiencies (<30%). Washing of the packing with fluids was feasible, and hot fluids can remove a large amount of biomass. However, hot fluids reduce microbial activity and inhibit removal performance. Washing of the packing with either 20°C or 50°C water showed efficiency as >3 kg dry biomass/m³ filter can be removed at both temperatures with removal efficiencies at approximately 40% after treatment. Finally, different technologies were compared and summarized to propose an optimized strategy of biomass control for industrial biofilters.

Implications: This study is to apply different physical technologies, namely, air sparging, mechanical mixing, and washing with water of different temperatures, to remove the excess biomass in biofilters treating toluene. The filter pressure drop, removed dry biomass, biofilter performance, and microbial metabolic characteristics were all analyzed to evaluate the effectiveness of the methods. The results of this study provide useful information regarding biomass control of industrial biofilters.     

Biotrickling filtration of nitric oxide

A biotrickling filter with blast-furnace slag packings (sizes = 20-40 mm and specific surface area = 120 m2/m3) was utilized to treat NO in an air stream. The operational stability, as well as the effects of gas empty-bed retention time (EBRT) and nutrient addition on the removal ability of NO, were tested. Approximately six weeks were required for the development of a biofilm for NO degradation, and a two-week organic carbon deficiency resulted in the detachment of biofilms from the packing surfaces. A steady removal rate of 80% was attained at specified influent NO concentrations of 892 to 1237 ppm and an EBRT of 118 sec. The effluent NO concentration diminished exponentially with enlarging EBRT, with influent NO concentrations of 203-898 ppm, and EBRTs of 25 to 118 sec. Nutrient addition is essential for efficient removal of the influent NO. Mass ratios of C: P: N = 7: 1: 30 and NaHCO3: NO-N = 6.3 could be used for practical applications.     

H₂S abatement in a biotrickling filter using iron(III) foam media

Airstreams polluted with H(2)S at inlet loads ranging from 2.4 to 40.9 g H(2)Sm(-3)h(-1) were treated in a biotrickling reactor packed with hematite bearing, open pore foam units, at Empty Bed Residence Times (EBRT) ranging from 20 to 60s over a period of 80 d, with almost complete removal of the pollutant from the startup of the system. The media had been seeded with sludge from a local water works facility, and removal efficiencies in excess of 80% were consistently observed along the operation of the reactor, with an average of 98%. Based on section performance, being a section one third of the bed length, observed elimination capacities (EC) reached up to 88.7 g H(2)Sm(-3)h(-)(1) and 72.0 g H(2)Sm(-3)h(-1) at section EBRT of 10 and 7s, respectively. The observed EC values compared much better than data reported on other packed bed reactors using biological iron oxidization to treat H(2)S airstreams indirectly, and so did it when comparing the EC per unit of specific area in a similar study using polyurethane (PU) foams. Further, and unlike PU packed biofilters, no compaction occurred due to the iron foam rigidity, which translated in much better observed gas phase pressure drop as opposed to other conventional biofilters. Denaturing gel gradient electrophoresis was performed on the biomass collected in the packing after the biofilter service, and it was found that though a multi bacterial colony was seeded in the system via the sludge, the only surviving genus was the iron oxidizing Alicyclobacillus spp.     

The control of mercury vapor using biotrickling filters

The feasibility of using biotrickling filters for the removal of mercury vapor from simulated flue gases was evaluated. The experiments were carried out in laboratory-scale biotrickling filters with various mixed cultures naturally attached on a polyurethane foam packing. Sulfur oxidizing bacteria, toluene degraders and denitrifiers were used and compared for their ability to remove Hg 0 vapor. In particular, the biotrickling filters with sulfur oxidizing bacteria were able to remove 100% of mercury vapor, with an inlet concentration of 300-650 microg m(-3), at a gas contact time as low as six seconds. 87-92% of the removed mercury was fixed in or onto the microbial cells while the remaining left the system with the trickling liquid. The removal of mercury vapors in a biotrickling filter with dead cells was almost equivalent to this in biotrickling filters with live cells, indicating that significant abiotic removal mechanisms existed. Sulfur oxidizing bacteria biotrickling filters were the most effective in controlling mercury vapors, suggesting that sulfur played a key role. Identification of the location of metal deposition and of the form of metal was conducted using TEM, energy dispersive X-ray analysis (EDAX) and mercury elution analyses. The results suggested that mercury removal was through a series of complex mechanisms, probably both biotic and abiotic, including sorption in and onto cellular material and possible biotransformations. Overall, the study demonstrates that biotrickling filters appear to be a promising alternative for mercury vapor removal from flue gases.     

Biotrickling Filtration of Nitric Oxide

ABSTRACT

A biotrickling filter with blast-furnace slag packings (sizes = 20-40 mm and specific surface area = 120 m²/m³) was utilized to treat NO in an air stream. The operational stability, as well as the effects of gas empty-bed retention time (EBRT) and nutrient addition on the removal ability of NO, were tested. Approximately six weeks were required for the development of a biofilm for NO degradation, and a two-week organic carbon deficiency resulted in the detachment of biofilms from the packing surfaces. A steady removal rate of 80% was attained at specified influent NO concentrations of 892 to 1237 ppm and an EBRT of 118 sec. The effluent NO concentration diminished exponentially with enlarging EBRT, with influent NO concentrations of 203-898 ppm, and EBRTs of 25 to 118 sec. Nutrient addition is essential for efficient removal of the influent NO. Mass ratios of C: P: N = 7: 1: 30 and NaHCO₃: NO-N = 6.3 could be used for practical applications.     

A comparative study in treating two VOC mixtures in trickle bed air biofilters

Two independent parallel trickling bed air biofilters (TBABs) ("A" and "B") with two different typical VOC mixtures were investigated. Toluene, styrene, methyl ethyl ketone (MEK), and methyl isobutyl ketone (MIBK) were the target VOCs in the mixtures. Biofilter "A" was fed equal molar ratio of the VOCs and biofilter "B" was fed a mixture based on EPA 2003 emission report. Backwashing and substrate starvation operation were conducted as biomass control. Biofilter "A" and "B" maintained 99% overall removal efficiency for influent concentration up to 500 and 300 ppmv under backwashing operating condition, respectively. The starvation study indicated that it can be an effective biomass control for influent concentrations up to 250 ppmv for biofilter "A" and 300 ppmv for "B". Re-acclimation of biofilter performance was delayed with increase of influent concentration for both biofilters. Starvation operation helped the biofilter to recover at low concentrations and delayed re-acclimation at high concentrations. Furthermore, re-acclamation for biofilter "B" was delayed due to its high toluene content as compared to biofilter "A". The pseudo first-order removal rate constant decreased with increase of volumetric loading rate for both biofilters. MEK and MIBK were completely removed in the upper 3/8 media depth. While biofilter depth utilization for the removal of styrene and toluene increased with increase of influent concentrations for both biofilters. However, toluene removal utilized more biofilter depth for biofilter "B" as compared to biofilter "A".     

生物滴滤塔处理有机废气的填料选择研究

以含低浓度乙酸、正己烷和苯乙烯的混合有机气体模拟实际有机废气,采用实验室规模的生物滴滤塔处理有机废气,并比较了海绵、珊瑚石、陶粒和空心塑料小球4种填料的性能。结果表明:(1)生物滴滤塔启动时间最短的为海绵生物滴滤塔(约20d),其次为陶粒生物滴滤塔(约25d),启动时间较长的为珊瑚石生物滴滤塔(约35d)和空心塑料小球生物滴滤塔(约40d)。(2)在稳定运行期,不同填料生物滴滤塔对水溶性和极性较强的乙酸的去除率差异尤为明显,对正己烷和苯乙烯的去除率差异相对较小。(3)4种填料生物滴滤塔中的异养细菌数量依次为海绵>陶粒>珊瑚石>空心塑料小球。运行80d时,海绵、陶粒、珊瑚石和空心塑料小球生物滴滤塔中的异养细菌数量分别达5.9×108、4.8×108、3.6×108、3.0×108 cfu/g(以单位质量干填料计)。(4)在相同的进气流速下,4种填料生物滴滤塔的填料层压力降依次为珊瑚石>陶粒>空心塑料小球>海绵。(5)海绵和陶粒较适宜作为生物滴滤塔的填料。     

Biofilter Treatment of Volatile Organic Compound Emissions from Reformulated Paint: Complex Mixtures,Intermittent Operation,and Startup

Abstract

Two biofilters were operated to treat a waste gas stream intended to simulate off-gases generated during the manufacture of reformulated paint. The model waste gas stream consisted of a five-component solvent mixture containing acetone (450 ppm_v), methyl ethyl ketone (12 ppm_v), toluene (29 ppm_v), ethylbenzene (10 ppm_v), and p-xylene (10 ppm_v). The two biofilters, identical in construction and packed with a polyurethane foam support medium, were inoculated with an enrichment culture derived from compost and then subjected to different loading conditions during the startup phase of operation. One biofilter was subjected to intermittent loading conditions with contaminants supplied only 8 hr/day to simulate loading conditions expected at facilities where manufacturing operations are discontinuous. The other biofilter was subjected to continuous contaminant loading during the initial start period, and then was switched to intermittent loading conditions. Experimental results demonstrate that both startup strategies can ultimately achieve high contaminant removal efficiency (>99%) at a target contaminant mass loading rate of 80.3 g m^?3 hr^?1 and an empty bed residence time of 59 sec. The biofilter subjected to intermittent loading conditions at startup, however, took considerably longer to reach high performance. In both biofilters, ketone components (acetone and methyl ethyl ketone) were more rapidly degraded than aromatic hydrocarbons (toluene, ethylbenzene, and p-xylene). Scanning electron microscopy and plate count data revealed that fungi, as well as bacteria, populated the biofilters.