Co-digestion of grease trap sludge and sewage sludge

Redirection of organic waste, from landfilling or incineration, to biological treatment such as anaerobic digestion is of current interest in the Malmö-Copenhagen region. One type of waste that is expected to be suitable for anaerobic digestion is sludge from grease traps. Separate anaerobic digestion of this waste type and co-digestion with sewage sludge were evaluated. The methane potential was measured in batch laboratory tests, and the methane yield was determined in continuous pilot-scale digestion. Co-digestion of sludge from grease traps and sewage sludge was successfully performed both in laboratory batch and continuous pilot-scale digestion tests. The addition of grease trap sludge to sewage sludge digesters was seen to increase the methane yield of 9–27% when 10–30% of sludge from grease traps (on VS-basis) was added. It was also seen that the grease trap sludge increases the methane yield without increasing the sludge production. Single-substrate digestion of grease trap sludge gave high methane potentials in batch tests, but could not reach stable methane production in continuous digestion.     

Anaerobic digestion of the liquid fraction of dairy manure in pilot plant for biogas production: residual methane yield of digestate

The performance of the only dairy manure biogas plant in Cantabria (Northern coast of Spain) was evaluated in terms of liquid-solid separation and anaerobic digestion of the liquid fraction. Screened liquid fraction was satisfactorily treated in a CSTR digester at HRTs from 20 to 10 days with organic loading rates ranging from 2.0 to 4.5 kg VS/(m(3)d). Stable biogas productions from 0.66 to 1.47 m(3)/(m(3)d) were achieved. Four anaerobic effluents collected from the digester at different HRTs were analyzed to measure their residual methane potentials, which ranged from 12.7 to 102.4 L/gVS. These methane potentials were highly influenced by the feed quality and HRT of the previous CSTR anaerobic digestion process. Biomethanization of the screened liquid fraction of dairy manure from intensive farming has the potential to provide up to 2% of total electrical power in the region of Cantabria.     

Semi-continuous anaerobic co-digestion of thickened waste activated sludge and fat, oil and grease

Co-digestion of thickened waste activated sludge (TWAS) and fat, oil and grease (FOG) was conducted semi-continuously under mesophilic conditions. The results showed that daily methane yield at the steady state was 598 L/kg VS_added when TWAS and FOG (64% of total VS) were co-digested, which was 137% higher than that obtained from digestion of TWAS alone. The biogas composition was stabilized at a CH₄ and CO₂ content of 66.8% and 29.5%, respectively. Micronutrients added to co-digestion did not improve the biogas production and digestion stabilization. With a higher addition of FOG (74% of total VS), the digester initially failed but was slowly self-recovered; however, the methane yield was only about 50% of a healthy reactor with the same organic loading rate.     

Enhancement of biogas production potential from <Emphasis Type="Italic">Acacia</Emphasis> leaf waste using alkaline pre-treatment and co-digestion

The objective of this research was to evaluate possibility of utilizing Acacia leaves (A. mangium and A. auriculiformis), which is an agro-industrial waste from the pulp and paper industry. The effects of alkaline pre-treatment and co-digestion with Napier grass for the enhancement of biogas production from Acacia leaf waste (ALW) were investigated. Six continuous stirred tank reactors with a working volume of 5 L were carried out at the laboratory scale. The results showed that pre-treatment of Acacia leaf waste (pretreated ALW) by soaking in 3 % NaOH for 48 h increased the biogas and methane productivity to 0.200 and 0.117 m³/kgVS_added compared to 0.098 and 0.048 m³/kgVS_added of raw ALW digestion, respectively. Meanwhile, the co-digestion of Acacia leaves with different proportions of Napier grass at ratios of 1:1–1:3 in volatile solid basis also increased the production of biogas and its productivity. The maximum gas production yields of 0.424 and 0.268 m³/kgVS_added for biogas and methane were obtained at 1:3 ratio. This finding affirms the potential of ALW and its possibility to use as biogas feedstock in both single and co-substrate with Napier grass.     

Anaerobic digestion of food waste: comparing leachate exchange rates in sequential batch systems digesting food waste and biosolids

Over 35,000 tonnes of food waste are generated from high concentration point sources (i.e., restaurants, hospitals and markets) in metropolitan Adelaide (Australia) each year. Anaerobic digestion is a preferred method of treatment to degrade highly putrescible waste streams such as food waste due its high methane potential. To maximise methane yield, a sequential batch anaerobic system was chosen as the most appropriate system. Two sets of sequential batch systems consisting of mature and start-up reactors in triplicate exchanged leachate. One set exchanged twice as much leachate by volume as the other set to determine the effects of different leachate exchange volumes. Results show that by increasing the leachate volume between mature and start-up reactors, the time to degrade feedstock decreases, but total methane generation yields did not markedly differ, being 229LCH4 kg(-1) VSadded and 214LCH4 kg(-1) VSadded. Process parameters used to determine when to cease leachate exchange in start-up reactors were a pH of 6.5 and methane generation rate of >0.5LCH4 kg(-1) VSadded day(-1). Changes in carbon dioxide and methane biogas composition in the mature reactors reflected process stress caused by the addition of leachate with high VFA concentrations from the start-up reactors and indicate there may be limits to leachate exchange rates and subsequent loading of mature reactors.     

Ensilage of pineapple processing waste for methane generation

Pineapple peel wastes, which are seasonal, comprise of peels and rags. Their disposal poses a serious environmental pollution problem. Since pineapple peel is rich in cellulose, hemicellulose and other carbohydrates it was found to be a potential substrate for methane generation by anaerobic digestion. Ensilaging of pineapple peel resulted in the conversion of 55% carbohydrates into volatile fatty acids. The ensilage of pineapple processing wastes reduced the biological oxygen demand by 91%. Biogas digester fed with ensilaged pineapple peel resulted in the biogas yield of 0.67 m3/kg volatile solids (VS) added with methane content of 65% whereas fresh and dried pineapple peels gave biogas yields of 0.55% and 0.41 m3/kg VS added and methane content of 51% and 41% respectively.     

Efficiency of the anaerobic treatment of the organic fraction of municipal solid waste: collection and pretreatment.

This report is based on several years of co-operation between our research groups and Danish biogas plants. Throughout the years, there has been a fruitful exchange of know-how and experiences in laboratory scale on the one hand and large scale on the other, leading to a better understanding of the principles of the anaerobic digestion process and to an optimization of its large-scale implementation. In order to get an overview of the current situation concerning the treatment of the organic fraction of municipal solid waste (OFMSW) in Denmark, interviews were carried out with operators of the biogas plants where OFMSW is treated and the municipality staff responsible for waste management. With the aim of fulfilling the governmental goal to treat 150,000 tons of OFMSW by the year 2004 mainly by anaerobic digestion, the different municipalities are investigating different concepts of waste collection and treatment. The quality of the OFMSW treated is the key to smooth operation of the biogas process including a high biogas yield and production of an effluent that is feasible for use as fertilizer on agricultural land. Comparison of the different concepts leads to the conclusion that source-sorting of OFMSW in paper bags is preferable to collection in plastic bags and successive separation of plastics in a waste processing treatment plant.     

Digestion of frozen/thawed food waste in the hybrid anaerobic solid-liquid system

The hybrid anaerobic solid-liquid (HASL) system, which is a modified two-phase anaerobic digester, is to be used in an industrial scale operation to minimize disposal of food waste at incineration plants in Singapore. The aim of the present research was to evaluate freezing/thawing of food waste as a pre-treatment for its anaerobic digestion in the HASL system. The hydrolytic and fermentation processes in the acidogenic reactor were enhanced when food waste was frozen for 24h at -20 degrees C and then thawed for 12h at 25 degrees C (experiment) in comparison with fresh food waste (control). The highest dissolved COD concentrations in the leachate from the acidogenic reactors were 16.9g/l on day 3 in the control and 18.9g/l on day 1 in the experiment. The highest VFA concentrations in the leachate from the acidogenic reactors were 11.7g/l on day 3 in the control and 17.0g/l on day 1 in the experiment. The same volume of methane was produced during 12 days in the control and 7 days in the experiment. It gave the opportunity to diminish operational time of batch process by 42%. The effect of freezing/thawing of food waste as pre-treatment for its anaerobic digestion in the HASL system was comparable with that of thermal pre-treatment of food waste at 150 degrees C for 1h. However, estimation of energy required either to heat the suspended food waste to 150 degrees C or to freeze the same quantity of food waste to -20 degrees C showed that freezing pre-treatment consumes about 3 times less energy than thermal pre-treatment.     

Anaerobic digestion potential of urban organic waste: a case study in Malm?.

A study of existing organic waste types in Malm?, Sweden was performed. The purpose was to gather information about organic waste types in the city to be able to estimate the potential for anaerobic treatment in existing digesters at the wastewater treatment plan (WWTP). The urban organic waste types that could have a significant potential for anaerobic digestion amount to about 50 000 tonnes year(-1) (sludge excluded). Some of the waste types were further evaluated by methane potential tests and continuous pilot-scale digestion. Single-substrate digestion and co-digestion of pre-treated, source-sorted organic fraction of municipal solid waste, wastewater sludge, sludge from grease traps and fruit and vegetable waste were carried out. The experiments showed that codigestion of grease sludge and WWTP sludge was a better way of making use of the methane potential in the grease trap sludge than single-substrate digestion. Another way of increasing the methane production in sludge digesters is to add source-sorted organic fraction of municipal solid waste (SSOFMSW). Adding SSOFMSW (20% of the total volatile solids) gave a 10-15% higher yield than could be expected by comparison with separate digestion of sludge respective SSOFMSW. Co-digestion of sludge and organic waste is beneficial not just for increasing gas production but also for stabilizing the digestion process. This was seen when co-digesting fruit and vegetable waste and sludge. When co-digested with sludge, this waste gave a better result than the separate digestion of fruit and vegetable waste. Considering single-substrate digestion, SSOFMSW is the only waste in the study which makes up a sufficient quantity to be suitable as the base substrate in a full-scale digester that is separated from the sludge digestion. The two types of SSOFMSW tested in the pilot-scale digestion were operated successfully at mesophilic temperature. By adding SSOFMSW, grease trap sludge and fruit and vegetables waste to sludge digesters at the wastewater treatment plant, the yearly energy production from methane could be expected to increase from 24 to 43 GWh.     

Co-digestion of cattle manure with food waste and sludge to increase biogas production

Anaerobic co-digestion strategies are needed to enhance biogas production, especially when treating certain residues such as cattle/pig manure. This paper presents a study of co-digestion of cattle manure with food waste and sewage sludge. With the aim of maximising biogas yields, a series of experiments were carried out under mesophilic and thermophilic conditions using continuously stirred-tank reactors, operating at different hydraulic residence times. Pretreatment with ultrasound was also applied to compare the results with those obtained with non-pretreated waste. Specific methane production decreases when increasing the OLR and decreasing HRT. The maximum value obtained was 603 LCH(4)/kg VS(feed) for the co-digestion of a mixture of 70% manure, 20% food waste and 10% sewage sludge (total solid concentration around 4%) at 36°C, for an OLR of 1.2g VS/Lday. Increasing the OLR to 1.5g VS/Lday led to a decrease of around 20-28% in SMP. Lower methane yields were obtained when operating at 55°C. The increase in methane production when applying ultrasound to the feed mixtures does not compensate for the energy spent in this pretreatment.     

Anaerobic co-digestion of the organic fraction of municipal solid waste with FOG waste from a sewage treatment plant: Recovering a wasted methane potential and enhancing the biogas yield

Anaerobic digestion is applied widely to treat the source collected organic fraction of municipal solid wastes (SC-OFMSW). Lipid-rich wastes are a valuable substrate for anaerobic digestion due to their high theoretical methane potential. Nevertheless, although fat, oil and grease waste from sewage treatment plants (STP-FOGW) are commonly disposed of in landfill, European legislation is aimed at encouraging more effective forms of treatment. Co-digestion of the above wastes may enhance valorisation of STP-FOGW and lead to a higher biogas yield throughout the anaerobic digestion process. In the present study, STP-FOGW was evaluated as a co-substrate in wet anaerobic digestion of SC-OFMSW under mesophilic conditions (37 °C). Batch experiments carried out at different co-digestion ratios showed an improvement in methane production related to STP-FOGW addition. A 1:7 (VS/VS) STP-FOGW:SC-OFMSW feed ratio was selected for use in performing further lab-scale studies in a 5 L continuous reactor. Biogas yield increased from 0.38 ± 0.02 L g VS_feed^?1 to 0.55 ± 0.05 L g VS_feed^?1 as a result of adding STP-FOGW to reactor feed. Both VS reduction values and biogas methane content were maintained and inhibition produced by long chain fatty acid (LCFA) accumulation was not observed. Recovery of a currently wasted methane potential from STP-FOGW was achieved in a co-digestion process with SC-OFMSW.     

Feasibility assessment of thermophilic anaerobic digestion process of food waste

In this study, a lab-scale thermophilic anaerobic digestion of food waste collected from G-district in Seoul was performed to assess its feasibility and applicability in field-scale biogas plants. Monitoring parameters included biogas production, methane composition, pH, alkalinity, and volatile fatty acid (VFA) concentrations. Accumulation of VFA caused successive depression in pH, which inhibited microbial activity of methane-forming microorganisms. Signals of biological instability and inhibition of methanogenesis suggest possible process failure, as indicated by reduction in methane production. Results revealed that modifications in certain conditions, such as decreased organic loading rate (OLR) or additional insertion of alkalinity, must be made for its application in industrial-scale biogas plants, and that thermophilic anaerobic digestion of food waste may not be feasible without any modification.     

Increasing biogas production from sewage sludge anaerobic co-digestion process by adding crude glycerol from biodiesel industry

In an effort to convert waste streams to energy in a green process, glycerol from biodiesel manufacturing has been used to increase the gas production and methane content of biogas within a mesophilic anaerobic co-digestion process using primary sewage sludge. Glycerol was systematically added to the primary digester from 0% to 60% of the organic loading rate (OLR). The optimum glycerol loading range was from 25% to 60% OLR. This resulted in an 82–280% improvement in specific gas production. Following the feeding schedule described, the digesters remained balanced and healthy until inhibition was achieved at 70% glycerol OLR. This suggests that high glycerol loadings are possible if slow additions are upheld in order to allow the bacterial community to adjust properly. Waste water treatment plant operators with anaerobic digesters can use the data to increase loadings and boost biogas production to enhance energy conversion. This process provides a safe, environmentally friendly method to convert a typical waste stream to an energy stream of biogas.     

Effects of various fatty acid amendments on a microbial digester community in batch culture

Since biogas production is becoming increasingly important the understanding of anaerobic digestion processes is fundamental. However, large-scale digesters often lack online sensor equipment to monitor key parameters. Furthermore the possibility to selectively change fermenting parameter settings in order to investigate methane output or microbial changes is limited. In the present study we examined the possibility to investigate the microbial community of a large scale (750,000 L) digester within a laboratory small-scale approach. We studied the short-term response of the downscaled communities on various fatty acids and its effects on gas production and compared it with data from the original digester sludge. Even high loads of formic acid led to distinct methane formation, whereas high concentrations of other acids (acetic, butyric, propionic acid) caused a marked inhibition of methanogenesis coupled with an increase in hydrogen concentration. Molecular microbial techniques (DGGE/quantitative real-time-PCR) were used to monitor the microbial community changes which were related to data from GC and HPLC analysis. DGGE band patterns showed that the same microorganisms which were already dominant in the original digester re-established again in the lab-scale experiment. Very few microorganisms dominated the whole fermenting process and species diversity was not easily influenced by moderate varying fatty acid amendments - Methanoculleus thermophilus being the most abundant species throughout the variants. MCR-copy number determined via quantitative real-time-PCR - turned out to be a reliable parameter for quantification of methanogens, even in a very complex matrix like fermenter sludge. Generally the downscaled batch approach was shown to be appropriate to investigate microbial communities from large-scale digesters.     

Optimization of mixing ratio of ammoniated rice straw and food waste co-digestion and impact of trace element supplementation on biogas production

The anaerobic co-digestion of biomass waste, a promising process of reusing resources, is capable of improving methane production. However, the characteristics and composition of fermenting raw material negatively influence the efficiency of methane production. Optimization experiments were systematically performed in this study through anaerobic co-digestion with urea-ammoniated rice straw (UARS) and food waste (FW) as co-substrates. Anaerobic co-digestion of UARS and FW in biogas production under mesophilic conditions (35 °C) was investigated in a 1 L enclosed triangular flask with a total organic load of 6 g volatile solids (VS)/L. The optimal mixing ratio of UARS to FW was close to 1:3, and the methane yield increasing by 8.83% compared with the sole substrate. Furthermore, based on the optimization ratio, supplementation of cobalt (Co) and nickel (Ni) on co-digestion were significantly superior to that of a single element. Additionally, kinetic analysis indicated that trace element remarkably facilitated the reaction rate of co-digestion. Noteworthy, the addition of Co, Ni, and the combination of Co and Ni achieved very significant (p < 0.01) improvement of 6.45, 8.36, and 13.65%. Meanwhile, Ni was substantially promoted the removal rate of VS, enhanced the operational stability of co-digestion and increased the methane content significantly.     

Anaerobic co-digestion of municipal solid organic waste with melon residues to enhance biodegradability and biogas production

Management of solid organic waste has become a major challenge in developing countries. Raw solid organic waste can be converted into biogas through anaerobic digestion; however, the efficiency of the process is influenced by various factors including the composition of the substrate. The present study was designed with the objective of enhancing the biodegradability of the organic fraction of municipal solid waste (OFMSW) and biogas production through co-digestion of the substrate with melon residues. The study was conducted in batch mode in four phases. The results revealed that an addition of melon waste at the rate of 300?g?kg^?1 OFMSW substantially increased the biodegradation rate and biogas production compared to OFMSW alone. The removal of up to 57.2?% volatile solids and a carbon to nitrogen (C/N) ratio of 15.9 was achieved at a 60?% water level when the digestion mixture was treated with inocula collected from partially-degraded food waste. The findings of this study reveal that melon residues could be used as a potential co-substrate to enhance the biodegradability of OFMSW and biogas production.     

Improved biogas production from rice straw by co-digestion with kitchen waste and pig manure

In order to investigate the effect of feedstock ratios in biogas production, anaerobic co-digestions of rice straw with kitchen waste and pig manure were carried out. A series of single-stage batch mesophilic (37 ± 1 °C) anaerobic digestions were performed at a substrate concentration of 54 g/L based on volatile solids (VS). The results showed that the optimal ratio of kitchen waste, pig manure, and rice straw was 0.4:1.6:1, for which the C/N ratio was 21.7. The methane content was 45.9–70.0% and rate of VS reduction was 55.8%. The biogas yield of 674.4 L/kg VS was higher than that of the digestion of rice straw or pig manure alone by 71.67% and 10.41%, respectively. Inhibition of biogas production by volatile fatty acids (VFA) occurred when the addition of kitchen waste was greater than 26%. The VFA analysis showed that, in the reactors that successfully produced biogas, the dominant intermediate metabolites were propionate and acetate, while they were lactic acid, acetate, and propionate in the others.     

Digestion of waste bananas to generate energy in Australia

This paper presents results from laboratory studies to measure the methane yield and rate of digestion of reject bananas. These parameters were determined in experiments that took into account the likely configuration of a full-scale plant in the banana growing region of north Queensland. The digestion was conducted in a 200-l reactor using fed-batch operation, relying entirely on the natural microbial consortia on the reject bananas to avoid reliance on external inocula such as sludge, an undesirable material around food packaging facilities. An enrichment culture was first established in a highly buffered 200-l batch digestion unit. The fed-batch digester was then started by exchanging leachate with the mature batch reactor. Under loading conditions of 0.6 kg VS m(-3)d(-1) over 70 days where the average working volume was 160 l, the digester produced 398+/-20 l CH4 kg VS(-1). Increasing the loading rate to 1.6 kg VS m(-3)d(-1) resulted in a reduced methane yield of 210 l CH4 kg VS(-1) over 23 days of operation, with a concomitant accumulation of banana waste in the digester. The leachate at the end of digestion contained over 4000 mg l(-1)K, 200 mg l(-1) N and 75 mg l(-1), levels that exceed acceptable limits for general agricultural irrigation.     

Characterizing food waste substrates for co-digestion through biochemical methane potential (BMP) experiments

Co-digestion of food waste with dairy manure is increasingly utilized to increase energy production and make anaerobic digestion more affordable; however, there is a lack of information on appropriate co-digestion substrates. In this study, biochemical methane potential (BMP) tests were conducted to determine the suitability of four food waste substrates (meatball, chicken, cranberry and ice cream processing wastes) for co-digestion with flushed dairy manure at a ratio of 3.2% food waste and 96.8% manure (by volume), which equated to 14.7% (ice-cream) to 80.7% (chicken) of the VS being attributed to the food waste. All treatments led to increases in methane production, ranging from a 67.0% increase (ice cream waste) to a 2940% increase (chicken processing waste) compared to digesting manure alone, demonstrating the large potential methane production of food waste additions compared to relatively low methane production potential of the flushed dairy manure, even if the overall quantity of food waste added was minimal.