Workers' exposure to dust, endotoxin and β-(1-3) glucan at four large-scale composting facilities

Objectives

To characterise compost workers’ exposure to dust, endotoxin and β-(1-3) glucan during various operational practices and investigate whether dust concentrations are a useful indicator of endotoxin exposure in compost workers.

Methods

This study assessed inhalable dust fractions, bacterial endotoxin and β-(1-3) glucan in 117 personal samples and 88 ambient samples from four large-scale composting facilities.

Results

Employees’ exposures to inhalable dust, endotoxin and β-(1-3) glucan exhibited a large range. Inhalable dust was found to be generally low (GM 0.99 mg/m³, GSD 2.99 mg/m³). Analysis of the biological component of the dust showed that employees’ exposures to endotoxin were elevated (GM 35.10 EU/m³, GSD 9.97 EU/m³). Employees’ exposure to β-(1-3) glucan was low (GM 0.98 ng/m³, GSD 13.39 ng/m³). Dust levels were elevated during manual sorting and screening of waste and high levels of endotoxin and β-(1-3) glucan were observed during all practices involving the movement of waste. A significant correlation was observed between the personal dust levels and personal endotoxin concentrations (r = 0.783, p < 0.05) and that personal inhalable dust concentration may be a valuable predictor for personal endotoxin concentration in the sites studied.

Conclusions

Workers at composting sites are exposed to high levels of bacterial endotoxin consistent with adverse respiratory outcomes even though in most cases, their personal dust exposure is below the suggested regulatory levels. Dose-response data for the biological components present in the dust encountered at composting sites are not well established at this time and site operators should adopt precautionary measures when assessing and managing these potential risks.     

Occupational hygiene in terms of volatile organic compounds (VOCs) and bioaerosols at two solid waste management plants in Finland

Factors affecting occupational hygiene were measured at the solid waste transferring plant at Hyvinkää and at the optic separation plant in Hämeenlinna. Measurements consisted of volatile organic compounds (VOCs) and bioaerosols including microbes, dust and endotoxins.The most abundant compounds in both of the plants were aliphatic and aromatic hydrocarbons, esters of carboxylic acids, ketones and terpenes. In terms of odour generation, the most important emissions were acetic acid, 2,3-butanedione, ethyl acetate, alpha-pinene and limonene due to their low threshold odour concentrations. At the optic waste separation plant, limonene occurred at the highest concentration of all single compounds of identified VOCs. The concentration of any single volatile organic compound did not exceed the occupational exposure limit (OEL) concentration. However, 2,3-butanedione as a health risk compound is discussed based on recent scientific findings linking it to lung disease.Microbe and dust concentrations were low at the waste transferring plant. Only endotoxin concentrations may cause health problems; the average concentration inside the plant was 425 EU/m³ which clearly exceeded the threshold value of 90 EU/m³. In the wheel loader cabin the endotoxin concentrations were below 1 EU/m³. High microbial and endotoxin concentrations were measured in the processing hall at the optic waste separation plant. The average concentration of endotoxins was found to be 10,980 EU/m³, a concentration which may cause health risks. Concentrations of viable fungi were quite high in few measurements in the control room. The most problematic factor was endotoxins whose average measured concentrations was 4853 EU/m³.     

Anaerobic digestion of municipal solid waste: Thermophilic vs. mesophilic performance at high solids

High solids anaerobic digestion of the mechanically sorted organic fraction of municipal solid waste under mesophilic and thermophilic conditions is reported. The semi-dry thermophilic process has a gas production rate two to three times the mesophilic process and nearly complete biodegradation. A 3 m³ stirred digester, feeding organic waste at 16–23% solids, was operated at hydraulic (volumetric) retention times decreasing from 15-8 days, and at organic loading rates increasing from 6 to 14 kg volatile solids m⁻³ day⁻¹. An economic evaluation favours the thermophilic over the mesophilic process.     

Results of the German dioxin measurement programme at MSW incinerators

This paper described the findings and data resulting from the German National Dioxin Measurement Programme at 11 plants with 15 incineration units. The programme's main focus was to provide answers to the question of the causes of dioxins and furans formation in the plant and to look for ways to reduce dioxin and furan emissions, including waste management measures and technical measures taken inside the plants. The investigations confirmed the finding that a major proportion of the dioxin and furan emissions is due to de novo synthesis. Two areas have to be mentioned here, the cooling zone behind the combustion chamber and the dust removal system.Significant differences in dioxin and furan concentration levels were ascertained between variations of operating parameters, e.g. much air, little air, extremely unfavourable operating conditions (i.e. start-up and shut-down without auxiliary burners) and the normal operating conditions specific to a plant. To comply the limit value of 0.1 ng I-TE m⁻³ it is necessary that conventional thermal treatment plants take additional measures to remove dioxins and furans from the flue gas. The measurements were carried out from 1985 to 1990. In addition, samples of fractions of household waste were analysed for their dioxins and furans.     

Baseline levels of bioaerosols and volatile organic compounds around a municipal waste incinerator prior to the construction of a mechanical-biological treatment plant

New waste management programs are currently aimed at developing alternative treatment technologies such as mechanical–biological treatment (MBT) and composting plants. However, there is still a high uncertainty concerning the chemical and microbiological risks for human health, not only for workers of these facilities, but also for the population living in the neighborhood. A new MBT plant is planned to be constructed adjacently to a municipal solid waste incinerator (MSWI) in Tarragona (Catalonia, Spain). In order to evaluate its potential impact and to differentiate the impacts of MSWI from those of the MBT when the latter is operative, a pre-operational survey was initiated by determining the concentrations of 20 volatile organic compounds (VOCs) and bioaerosols (total bacteria, Gram-negative bacteria, fungi and Aspergillus fumigatus) in airborne samples around the MSWI. The results indicated that the current concentrations of bioaerosols (ranges: 382–3882, 18–790, 44–926, and <1–7 CFU/m³ for fungi at 25 °C, fungi at 37 °C, total bacteria, and Gram-negative bacteria, respectively) and VOCs (ranging from 0.9 to 121.2 μg/m³) are very low in comparison to reported levels in indoor and outdoor air in composting and MBT plants, as well in urban and industrial zones. With the exception of total bacteria, no correlations were observed between the environmental concentrations of biological agents and the direction/distance from the facility. However, total bacteria presented significantly higher levels downwind. Moreover, a non-significant increase of VOCs was detected in sites closer to the incinerator, which means that the MSWI could have a very minor impact on the surrounding environment.     

Work safety in waste treatment

Accident risks in waste treatment were studied at five sanitary landfills, two plants using mainly manual sorting and one incineration plant in southern Finland. Work hazards were detected by means of safety analysis. In addition, accident statistics were used. Work safety problems were found at all work stages. At the sanitary landfills, the major safety problems were posed by operation of the compactor or other machinery and by hazardous wastes. In waste sorting, common problems are odour and dust, lacerations and back injuries. Falling into the waste compactor or paper silos may cause fatal injury and its probability was also high. The highest noise level measured was 97 dB(A). In waste incineration, the most serious hazards were caused by fires, clogging of the funnels and cleaning of the grate. Most deficiencies in work safety can be remedied at a moderate price. The corrective measures involve technical solutions, working methods, supervision, training and occupational health services. The accident rates for workers in the four waste treatment plants were slightly lower than the average for industry.     

Occupational health problems due to garbage sorting

Medical examinations and dust analysis showed that illness of workers, predominently asthma, in an enclosed waste sorting plant in Denmark, was probably related to high particulate levels containing bacteria and endotoxins derived from decaying waste. Modification of the plant to enclose conveyors and install vacuum cleaning systems to reduce dust levels led to significant reductions in airborne bacteria and the nearly complete elimination of endotoxins. However, fungi concentrations were not reduced.     

Mesophilic digestion of the organic fraction of refuse: Performance and kinetic study

The anaerobic digestion of the organic fraction of municipal solid waste sorted by plant was investigated in a 3 m³ stirred digester, operating under mesophilic conditions. Yields of gas obtained at 7 kg total volatile solids per m³ per day and 15-day hydraulic residence time (about 10% biodegradeable solids, 20% total solids) were as much as 1.6 times the digester volume per day. Better sorting should improve the yields which already compare favorably with the existing literature data. A kinetic study on the substrate utilization was performed by employing the “first order” model.     

Occupational hygiene in a waste incineration plant

The Turku incineration plant was renovated in 1995 to meet the emission requirements of modern waste combustion facilities. It treats presorted municipal waste from 170,000 residents in the Turku area. In the plant, the incineration process produces several types of by-products having importance in terms of occupational hygiene. Although not obligated by the law, the management of the plant has a keen interest in occupational hygiene at the plant, which was studied from 1998 to 2001. Concentrations of microbes, endotoxins, and dust and the noise level were investigated in three different working areas. Microbe measurements were conducted with a six-stage impactor and using the CAMNEA method. Especially in the measurements of viable fungi and actinomycetes, the six-stage impactor gave better results than the CAMNEA method. Concentrations of bio-aerosols and the level of noise were high enough in the waste bunker to be occasionally harmful to the health of employees. The endotoxin concentration could also be harmful to health in the combustion area, and the noise level there exceeded the Finnish threshold value of 85dBA. The total number of microbes (viable+dead) was high in a few measurements in the crane room. One reason for these high numbers was prior moisture damage, which was repaired in 2000. The use of ear protectors is advised in the bunker area and in the combustion area. Use of respirators (class P3) is advised in the bunker area to prevent the exposure of employees to bio-aerosols.     

Exposure to bioaerosols and noise at a Finnish dry waste treatment plant.

Repeated measurements were carried out during two different campaigns between 1998 and 2001 to assess the occupational hygiene at a Finnish dry waste treatment plant. The analytical determinations were done in four different places within the processing hall of the plant: near a conveyor belt, near a jigger screen, near an after-crusher and near a bailer. Measurements were also carried out in a coffee room for employees. Concentrations of bacteria, fungi and actinomycetes were determined by two methods (six-stage impactor and Camnea method) and levels of endotoxins, dust and noise were also investigated. High concentrations of microbes and endotoxins and the noise level were found to be a real problem in the waste processing hall. Microbe concentrations were highest during management of the dry waste fraction. Endotoxin concentrations all exceeded the threshold value of 200 EU m(-3) irrespective of the measurement place, with the only exception near the after-crusher where the average concentration was always as low as 60 EU m(-3). The noise level exceeded the Finnish threshold value of 85 dBA. Problems were not easily solved through technical modifications and more radical improvements are needed. Improvements in reliability are also required in the measuring methods before their application in waste treatment plants. In particular, a new method of dust collection is recommended.     

Impact on health of chlorinated dioxins and other trace organic emissions

The potential health effects of incineration of municipal solid waste (MSW) have been studied by the Swedish National Institute of Environmental Medicine.The greatest concern for health effects relates to the emission of PCDDs and PCDFs (“dioxins”). MSW incineration is presently estimated to be a large source for the emission of these compounds into ambient air. Based upon animal experiments, and by applying safety factors in the range 200–1000, a highest tolerable daily intake (TDI) has been estimated to be 1–5 pg kg⁻¹ of TCDD for humans. This TDI-value has been extended to cover all the congeners of PCDDs and PCDFs by the application of the concept of “TCDD-equivalents” (Eadon et al., 1983). The high concentrations found in human breast milk and fish indicate that the TDI value may be exceeded, especially among breast-milk fed babies. If the emission can be reduced to the proposed Swedish limit value of 0.1 ng m⁻³ n TCDD-equivalents, or less, the contribution from this source will be lowered. MSW incineration can be considered acceptable when the following aspects are taken into account: the risk estimation for TDI is conservative; there is no indication that man belongs to the most sensitive species although infants may be particularly sensitive; available studies indicate that the concept of TCDD-equivalents used overestimates the effect of mixtures of PCDDs and PCDFs; present levels in fish and human milk reflect the cumulative effect of many years of emission. Besides PCDDs and PCDFs, MSW incineration also gives rise to relatively high emissions of PAH, chlorinated PAH, phenols, benzenes and mutagenic substances under less well controlled combustion conditions. The emission of organic compounds is generally dependent on the combustion efficiency. If the combustion process is optimized and advanced flue-gas cleaning is applied so that the emission of TCDD-equivalents does not exceed 0.1 ng m⁻³, emission of other organics probably will not cause significant health hazards.     

Biostabilization process of undersized fraction of municipal solid waste with biochar addition

The main goal of this work was to analyze the impact of biochar addition and changes in air-flow rates on the intensive phase of aerobic biostabilization of undersized fraction of municipal solid waste (UFMSW). The novelty of this paper stems from the use of biochar to shorten the process and generate “well-stabilized waste”. The following six different input mixtures were tested (without biochar and with the addition of biochar at: 1.5%, 3%, 5%, 10% and 20%), at three different air-flow rates: 0.1, 0.2 and 0.4 m³·d⁻¹·(kg org DM)⁻¹. It was found that the biochar addition of more than 3 wt% causes water accumulation in the treated waste, but does not allow for reducing organic matter (OM) content below 35% DM, nor OM_loss values below 40% (the exception is the 5 wt% addition of biochar at the air-flow rate of 0.2 m³·d⁻¹·(kg org DM)⁻¹). Moreover, 10 wt% and 20 wt% biochar additions to UFMSW intensify the increase in microbial abundance, which may result in higher oxygen demand or development of anaerobic zones. The most favorable biochar doses in terms of final UFMSW sanitization are 3 wt% and 5 wt%.

     

Characteristics of MSW and heat energy recovery between residential and commercial areas in Seoul

This paper analyzes the amount and characteristics of municipal solid waste (MSW) according to the inhabitant density of population and the business concentration in 25 districts in Seoul. Further, the heat energy recovery and avoided CO₂ emissions of four incineration plants located in residential and commercial areas in Seoul are examined. The amount of residential waste per capita tended to increase as the density of inhabitants decreased. The amount of commercial waste per capita tended to increase as the business concentration increased. The examination of the heat energy recovery characteristics indicated that the four incineration plants produced heat energy that depended on residential or commercial areas based on population and business. The most important result regarding avoided CO₂ emissions was that commercial areas with many office-type businesses had the most effective CO₂ emission savings by combusting 1 kg of waste. Assuming the full-scale operation of the four incineration plants, the amount of saved CO₂ emissions per year was 444 Gg CO₂ and 57,006 households in Seoul can be provided with heat energy equivalent to 542,711 Nm³ of LNG.     

Mechanical-biological waste treatment and the associated occupational hygiene in Finland

A special feature of waste management in Finland has been the emphasis on the source separation of kitchen biowaste (catering waste); more than two-thirds of the Finnish population participates in this separation. Source-separated biowaste is usually treated by composting. The biowaste of about 5% of the population is handled by mechanical-biological treatment. A waste treatment plant at Mustasaari is the only plant in Finland using digestion for kitchen biowaste. For the protection of their employees, the plant owners commissioned a study on environmental factors and occupational hygiene in the plant area. During 1998-2000 the concentrations of dust, microbes and endotoxins and noise levels were investigated to identify possible problems at the plant. Three different work areas were investigated: the pre-processing and crushing hall, the bioreactor hall and the drying hall. Employees were asked about work-related health problems. Some problems with occupational hygiene were identified: concentrations of microbes and endotoxins may increase to levels harmful to health during waste crushing and in the bioreactor hall. Because employees complained of symptoms such as dry cough and rash or itching appearing once or twice a month, it is advisable to use respirator masks (class P3) during dusty working phases. The noise level in the drying hall exceeded the Finnish threshold value of 85 dBA. Qualitatively harmful factors for the health of employees are similar in all closed waste treatment plants in Finland. Quantitatively, however, the situation at the Mustasaari treatment plant is better than at some Finnish dry waste treatment plants. Therefore is reasonable to conclude that mechanical sorting, which produces a dry waste fraction for combustion and a biowaste fraction for anaerobic treatment, is in terms of occupational hygiene better for employees than combined aerobic treatment and dry waste treatment.     

SETTING DIOXIN EMISSION LIMITS FOR MSW INCINERATORS: A MULTIMEDIA EXPOSURE ASSESSMENT FRAMEWORK

Polychlorinated dibenzo-p-dioxins (PCDDs) and polychlorinated dibenzofurans (PCDFs) are emitted in trace amounts from municipal solid waste (MSW) incinerators. The exposure to PCDD/Fs experienced by an individual is dominated by the food chain pathway, which accounts for over 98% of the total uptake. Defining a target daily intake (the World Health Organization TDI of 10 pg I-TEQ kg.bw⁻¹day⁻¹) exposure assessment algorithms were then applied to arrive at the corresponding PCDD/F levels in air, soil, plants, food products, etc., which would allow the target intake to be met while retaining the balance of intake between the various exposure pathways. These concentrations were converted to an ambient air concentration of PCDD/Fs and ultimately, by defining criteria for acceptability, to a guide value for PCDD/F concentration in emissions from the MSW incinerator. This strategy was applied to PCDD/F emissions from MSW incinerators of various sizes against two illustrative criteria for acceptability: an “insignificant” release and a threshold above which the release may require further assessment for environmental effects and for control. Using the criteria developed in this paper, the current PCDD/F emission limit of 0.1 ng I-TEQ m⁻³results in an emission that is classed as “insignificant” for all plant sizes. However, higher emission concentrations can also be accommodated below the threshold for further assessment and control.     

Sludge utilization by trees in Hungary

Pot and field experiments with liquid sewage-sludge, for improving poor sandy soil and its utilization by forestry, have been conducted by the Afforestation Department of the University for Forestry and Timber Industry since 1977 for VITUKI (Research Institute for Water Management).The following tree species were involved in the experiments: Italian poplar, “Robusta” poplar, white willow and black locust. Doses of sludge used were 0 (control), 500, 1000, 2000, 3000 and 4000 m³ ha⁻¹. There were four repetitions, treatments being multiply repeated.From this experiment the following conclusions can be drawn. Best results were attained when “I-214” poplar was fertilized with a sewage-sludge dose of 1000 m³ ha ⁻¹. This treatment was carried out in the dormant season and repeated in a second year. The best dose for “Robusta” poplar was 500 m³ ha⁻¹. In the case of “I-214” poplar, doses of sludge greater than indicated above resulted in positive effects, but these were somewhat reduced by the harmful salt concentrations caused by the sludge. For “Robusta” popular, 2000 and 3000 m³ ha⁻¹ doses were of negative effect in comparison with the control plants. There was no justifiable positive effect of sludge treatment for other tree species. Weeds have proved to be good indicators for the degree of sludge treatment. The more sludge had been given to it the more weedy was the soil. Untreated control plots were practically weedless. There was no evidence that toxic materials and heavy metals would accumulate in the trees at higher quantities of sludge.     

Production,quality and quality assurance of Refuse Derived Fuels (RDFs)

This contribution describes characterization, classification, production, application and quality assurance of Refuse Derived Fuels (RDFs) that are increasingly used in a wide range of co-incineration plants. It is shown in this paper, that the fuel-parameter, i.e. net calorific value [MJ/kg_OS], particle size d₉₀ or d₉₅ [mm], impurities [w%], chlorine content [w%], sulfur content [w%], fluorine content [w%], ash content [w%], moisture [w%] and heavy metals content [mg/kg_DM], can be preferentially used for the classification of different types of RDF applied for co-incineration and substitution of fossil-fuel in different industial sectors. Describing the external production of RDF by processing and confectioning of wastes as well as internal processing of waste at the incineration plant, a case study is reported on the application of RDF made out of different household waste fractions in a 120,000 t/yr Waste to Energy (WtE) circulating fluidized bed (CFB) incinerator. For that purpose, delivered wastes, as well as incinerator feedstock material (i.e. after internal waste processing) are extensively investigated. Starting with elaboration of sampling plan in accordance with the relevant guidelines and standards, waste from different suppliers was sampled. Moreover, manual sorting analyses and chemical analyses were carried out. Finally, results of investigations are presented and discussed in the paper.     

Thiourea leaching of gold from processed municipal solid waste incineration residues

Incineration is one of the key technologies in disposal of municipal waste, which produces municipal solid waste incineration (MSWI) residues with high valuable metal contents. The recycling strategy for the MSWI residues is typically focused on the recovery of scrap metals yielding processed municipal solid waste incineration residues (PIR) as the main byproduct. However, the PIR still contains valuable metals, particularly gold, which cannot be extracted by conventional methods. Here, we evaluated the feasibility of using the 0.5–2.0 mm grain size fraction of PIR containing 28.82 ± 1.62 mg/kg of gold as raw material for a two-stage extraction process. In the first stage the alkalic fine-grained PIR was acidified with a solution of 20% (v/v) of HCl-containing flue gas cleaning liquid that is obtained by the municipal waste incineration plant itself as a waste product. In the second stage we leached the acidified fine-grained PIR by thiourea with Fe³⁺ as an oxidant. Application of the thiourea-Fe³⁺ leaching system resulted in recovery of 16.4 ± 1.56 mg/kg of gold from the fine-grained PIR within 6 h of incubation. Due to high gold market prices, upscaling of the suggested technology can represent a suitable strategy for gold recovery from PIR and other MSWI residues.

     

DETERMINATION OF ORGANIC PARAMETERS IN WASTE AND LEACHATES FROM THE HAZARDOUS WASTE LANDFILL OF RAINDORF; GERMANY

Extensive investigations of leachates and solid waste samples for organic sum parameters and environmentally relevant organic compounds were carried out at the hazardous waste landfill of Raindorf, which is operated in accordance with German Technical Instructions on Waste (TI Waste). The measurements showed that the majority of the waste samples contained only minor amounts of phenols, highly volatile chlorinated organic compounds (VCHC), benzene, toluene, ethylbenzene and xylene (BTEX), polychlorinated biphenyls (PCB) and polycyclic aromatic hydrocarbons (PAH). The concentrations ranged from less than 100μg/kg⁻¹up to 1000μg/kg⁻¹of dry substance. Only hydrocarbons were detected in higher concentrations (mg to g kg⁻¹of dry substance). In most leachate and gas samples taken at the landfill, the concentrations of the abovementioned parameters were close to or even below the detection limit. The measurement of organic single compounds underlined the usefulness of the sum parameters, adsorbable organic halogen compounds and phenol index, for the estimation of the total amount of these substances. A comparison of organic sum parameter concentrations measured in leachates from landfills of differing ages indicates that the application of TI Waste leads to a reduction of the organic load in the leachate.     

PCDD/F EMISSION CONTROL BY INTERMEDIATE DUST REMOVAL AT MEDICAL WASTE INCINERATORS

A 1 tonne day⁻¹medical incinerator that meets the new national emission standards for PCDD/F of less than 0.1 ng TEQm⁻³was installed in Eger, Hungary in January 1994. The unit is batch operated and is charged once or twice a day. It has an intermediate dust control filter between a pyrolysis chamber and an afterburner. Dry lime is inserted before this filter. Two polishing filters using zeolite and coke, respectively, follow a waste heat boiler.