Tensile,Flexural and Chemical Resistance Properties of Sisal Fibre Reinforced Polymer Composites: Effect of Fibre Surface Treatment

In this study, effect of fibre surface treatment on tensile, flexural and chemical resistance properties were studied for sisal fibre reinforced composites. Natural ligno cellulosic sisal fibre reinforced composites were prepared by different surface treatments by hand lay-up method. Fibre surface treatments were carried out to produce good interface between the fibre and the matrix to improve the mechanical properties. Fibre surface treatments were done by boiled the sisal fibres in different % of NaOH and treated the fibres in different % of NaOH, treated in acetic acid and methanol. Unsaturated polyester resin was used as the matrix for preparing the composites. For comparison, these properties for untreated sisal fibre reinforced composites were also studied. From the results it was observed that 18% aqueous NaOH boiled sisal fibre reinforced composites have higher tensile, flexural properties than other composites. Untreated sisal fibre composites show lower properties than treated composites. Chemical resistance properties indicate that all sisal fibre reinforced composites are resistance to all chemicals except carbon tetra chloride. The tests are carried out as per the ASTM standards.     

Feather Fiber Reinforced Light-Weight Composites with Good Acoustic Properties

Three to four billion pounds of chicken feathers are wasted in the United States annually. These feathers pose an environmental challenge. In order to find a commercial application of these otherwise wasted feathers, composites have been prepared from feathers. Flexural, impact resistance, and sound dampening properties of composites from chicken feather fiber (FF) and High Density Polyethylene/Polypropylene (HDPE/PP) fiber have been investigated and compared with pulverized chicken quill-HDPE/PP, and jute-HDPE/PP composites. Sound dampening by FF composites was 125% higher than jute and similar to quill although mechanical properties were inferior to the latter two. In ground form, FF and jute composite properties were similar except for 34% higher modulus of jute; under the same formulation and processing conditions, ground FF composites had nearly 50% lower mechanical properties compared with ground quill composites. It was found that voids and density of composites have effect on mechanical and sound dampening properties; however, no direct relationship was found between mechanical properties and sound dampening.     

Sisal/Carbon Fibre Reinforced Hybrid Composites: Tensile, Flexural and Chemical Resistance Properties

The variation of mechanical properties such as tensile and flexural properties of randomly oriented unsaturated polyester based sisal/carbon fibre reinforced hybrid composites with different fibre weight ratios have been studied. The chemical resistance test of these hybrid composites to various solvents, acids and alkalies were studied. The effect of NaOH treatment of sisal fibres on the tensile, flexural and chemical resistance properties of these sisal/carbon hybrid composites has also been studied. The hybrid composites showed an increase in tensile and flexural properties with increase in the carbon fibre loading. The tensile properties and flexural properties of these hybrid composites have been found to be higher than that of the matrix. Significant improvement in tensile properties and flexural properties of the sisal/carbon hybrid composites has been observed by alkali treatment. The chemical resistance test results showed that these untreated and alkali treated hybrid composites are résistance to all chemicals except carbon tetra chloride. Hand lay-up technique was used for making the composites and tests are carried out by using ASTM methods.     

Hybrid Composites Made from Oil Palm Empty Fruit Bunches/Jute Fibres: Water Absorption,Thickness Swelling and Density Behaviours

In this research, hybrid composite materials were prepared from combination of oil palm Empty fruit bunches (EFB) fibre and jute fibre as reinforcement, epoxy as polymer matrix. This study intended to investigate the effect of jute fiber hybridization and different layering pattern on the physical properties of oil palm EFB-Epoxy composites. Water absorption and thickness swelling test reveal that hybrid composite shows a moderate water absorption which is 11.20% for hybrid EFB/Jute/EFB composite and 6.08% for hybrid Jute/EFB/Jute composite. The thickness swelling and water absorption of the hybrid composites slightly increased as the layering pattern of hybrid composites changed. Hybrid composites are more water resistance and dimensional stable compare to the pure EFB composites. This is attributed to the more hydrophilic nature of EFB composites. Hybridization of oil palm EFB composites with jute fibres can improve the dimensional stability and density of pure EFB and Jute fibre reinforced composites has higher density of 1.2 g/cm³ compared to all other composites.     

The Effect of Silane Treated Fibre Loading on Mechanical Properties of Pineapple Leaf/Kenaf Fibre Filler Phenolic Composites

The aim of the present study is to investigate mechanical and morphological properties of pineapple leaf fibres (PALF) reinforced phenolic composites and its comparison with kenaf fibre (KF)/phenolic composites. Mechanical properties (tensile, flexural and impact) of untreated and treated PALF phenolic composites at different fibre loading were investigated. Tensile, flexural and impact properties of PALF and kenaf/phenolic composites were analyzed as per ASTM standard. Morphological analysis of tensile fracture samples of composites was carried out by scanning electron microscopy. Obtained results indicated that treated PALF/phenolic composites at 50% PALF loading exhibited better tensile, flexural and impact properties as compared to other untreated PALF/phenolic composites. Treated kenaf/phenolic composites at 50% fibre loading showed better tensile, flexural and impact properties than untreated kenaf/phenolic composite. It is concluded that treated 50% fibre loading kenaf and PALF/phenolic composites showed better mechanical properties than untreated kenaf and PALF/phenolic composites due to good fibre/matrix interfacial bonding. Results obtained in this study will be used for the further study on hybridization of PALF and KF based phenolic composites.     

End-Of-Life Textiles as Reinforcements in Biocomposites

A number of attempts have been made to recycle cotton/polyester blend woven fabrics after use; however, most of these fabrics are disposed of in landfills. Major part of these blend fabrics are not recycled due to complexity of the fibre arrangement and cannot be separated economically. This study shows that these discarded woven fabrics could be directly used as reinforcements in composites without fibre separation. Uniform alignment in the woven fabric provided consistent properties to the composites. The fabrics were reinforced by soybean-based-bioresins to produce biocomposites. The composites were analysed for mechanical, thermal, viscoelastic and morphological properties. Porosity and wettability of the composites were also evaluated. Results demonstrate that the tensile strength and modulus of over 100 and 10 MPa, respectively, can be obtained without any fibre treatment. Furthermore, impact strength over 70 kJ/m² was obtained without any chemical treatment on fibres. The porosity of the composites produced was less than 9 vol%. Additionally, the fabrics were treated with alkali in order to improve the fibre–matrix interface and the composite properties were studied. From the economical perspective, these composites can be produced at a low cost as the major component is available for free or low cost.     

Cotton Fibre-reinforced Thermosets Versus Ramie Composites: A Comparative Study using Petrochemical- and Agro-based Resins

Natural fibres offer an interesting alternative to petrochemical products. Reclaimed cotton is mainly used as a low cost fibre to “fill” composites used as interior parts in the automotive industry. Mechanical requirements of such composites are low and the potential of the cotton-fibre to reinforce plastics is not used adequately. This paper gives background information and discusses the use of the cotton fibres in composites compared to ramie fibres. In this study the fibre strength was tested with a Dia-Stron device, fineness was tested with Fibreshape. A roller card is well suited to process fibres to a multi layer web. Cotton and ramie fibres were embedded in epoxy resin and a bio-based resin PTP^®. The composites were tested for impact and tensile properties. The results show that mechanical properties of the composites are strongly influenced by fibre properties. The data and results demonstrate the important role force-elongation characteristics of fibre play in optimising the properties of natural fibre composites. Cotton with its morphological and mechanical properties can play a more crucial role to optimise products with a view to improve the impact properties.     

Utilization of Porous Carbons Derived from Coconut Shell and Wood in Natural Rubber

The porous carbons derived from cellulose are renewable and environmentally friendly. Coconut shell and wood derived porous carbons were characterized with elemental analysis, ash content, X-ray diffraction, infrared absorbance, particle size, surface area, and pore volume. The results were compared with carbon black. Uniaxial deformation of natural rubber (NR) composites indicate the composites reinforced with the porous carbon from coconut shell have higher tensile moduli at the same elongation ratio than the composites reinforced with wood carbon. 40 % coconut shell composite showed a fivefold increase in tensile modulus compared to NR. Polymer–filler interactions were studied with frequency dependent shear modulus, swelling experiments and dynamic strain sweep experiments. Both linear and non-linear viscoelastic properties indicate the polymer–filler interactions are similar between coconut shell carbon and wood carbon reinforced composites. The swelling experiments, however, showed that the polymer–filler interaction is greater in the composites reinforced with coconut shell instead of wood carbon.     

Biodegradable Composites Containing Chicken Feathers as Matrix and Jute Fibers as Reinforcement

This research demonstrates that chicken feathers can be used as matrix to develop completely biodegradable composites with properties similar to that of composites having polypropylene (PP) as matrix. Feathers are ubiquitous and inexpensive but have limited industrial applications. Feathers have been preferably used for composite applications due to their low density and presence of hollow structures that facilitate sound absorption. However, previous approaches on using feathers for composites have used the whole feather or the feather fractions as reinforcement with synthetic polymers as matrix resulting in partially degradable composites. In addition, the hydrophilicity of the feathers and hydrophobicity of the synthetic matrix results in poor compatibility and therefore less than optimum properties. Although it has been shown that feathers can be made thermoplastic and suitable to develop films and other thermoplastics, there are no reports on using feathers as matrix for composites. In this research, chicken feathers were used as matrix and jute fibers as reinforcement to develop completely biodegradable composites. Tensile, flexural and acoustic properties of the feather-jute composites were compared to PP-jute composites. Utilizing feathers as matrix could enable us to develop low cost 100 % biodegradable composites containing feathers or other biopolymers as the reinforcement.     

Fabrication Mechanical Properties of Unidirectional Jute/PP Composites Using Jute Yarns by Film Stacking Method

This paper mainly focuses on the fabrication process of long fibre reinforced unidirectional thermoplastic composites made using both natural (untreated) treated jute yarns. Jute yarns were wound in layers onto a metallic frame. Polypropylene films were inserted between these layers and compression moulded to fabricate unidirectional jute/PP composite specimens. Static mechanical properties were evaluated from tensile three point bending tests. Pre- post-failure examination were carried out on the test specimens using optical scanning electron microscopy to analyse the test results and investigate the correlations between their impregnation state, processing conditions, mechanical performances and fracture morphologies. For the unidirectional jute/PP film-stacked composites, the results indicated that the processing condition at the moulding temperature of 160°C and moulding pressure of 2.0 MPa for 15 min was ideally suited to obtain optimized properties. Improved wettability of resin melts due to complete matrix fusion at this processing condition facilitated thorough impregnation with minimum microstructural imperfections (microvoids) being generated. Jute/PP composites that contained treated jute yarns have shown superiority in tensile bending properties. Jute yarns polished or coated with PVA/PP (polyvinyl alcohol/polypropylene) must have contributed positively to fibre/matrix interfacial interactions leading to matrix to fibre effective stress transfer, thereby improving their reinforcing effects. Tensile strength and modulus of PP resin increased by approximately 285% and 388%, respectively, due to 50 wt% reinforcement by natural jute yarns. Further improvements in strength and modulus were achieved by approximately 14% and 10%, respectively, when treated yarns were used . The maximum bending stress modulus of jute/PP composites containing untreated yarns were approximately 190% and 460% higher than those of the virgin PP materials, and bending properties were improved by further 11% and 23%, respectively, due to coating treatments on the yarn surface.     

Molecular Transport of Xylene Through Palm Pressed Fibre Filled Low Density Polyethylene: Role of Fibre Content,Alkali Treatment and Particle Size

We report in this paper the transport of an aromatic solvent, xylene through palm pressed fibre filled low density polyethylene composites studied at three different temperatures (40, 60, and 80 °C) by conventional weight-gain method. The diffusion parameters were investigated with special reference to the effect of fibre content, temperature and particle size. The effect of alkali treatment on solvent uptake was also analyzed. The transport coefficients of diffusion, permeation and sorption were determined to evaluate the influence of interface bonding on transport properties. The van’t Hoff relationship was used to determine the thermodynamic parameters and was found that the estimated free energies of sorption were all positive, indicating non-spontaneity of the solubility of PPF/LDPE composites. The first order kinetic rate constant and swelling parameters were also evaluated.     

Lignocellulosic Fiber-Reinforced Keratin Polymer Composites

Short fiber reinforced polymer composites were prepared from lignocellulose fibers and feather keratin polymer (FKP). The FKP matrix was prepared from the reactive processing of poultry feather keratin, glycerol, water, and sodium sulfite. Lignocellulose fibers of varying source, length, and mass fraction were used and it was found that positive reinforcement of FKP was affected by all three. Positive reinforcement was defined as an increase in elastic modulus when normalized by FKP with the same amount of glycerol but no fibers. Positive reinforcement was only able to occur for modulus but not stress at break indicating that the composites were of high physical properties only under small deformations. At large deformations, fiber pull-out was observed in the composites using scanning electron microscopy. The most likely origin of this behavior appeared to be from weak fiber–polymer interactions dominated by friction and rationalized by a force balance across the fiber–polymer interface. High fiber loadings were shown to be reinforcing because of the formation of a network of lignocellulose fibers. The addition of lignocellulose fibers increased the thermal stability of the material.     

Utilization of Sunflower Stalk in Manufacture of Thermoplastic Composite

Dimensional stability and mechanical performance of polypropylene thermoplastic composites filled with sunflower stalk (SS) flour at 30, 40, 50, and 60 wt% contents of the SS flour were investigated. The thickness swelling and water absorption of the specimens increased with increasing SS flour content. The modulus in the flexural and tensile improved with increasing SS flour content while the tensile and flexural strengths of the specimens decreased. The use of maleic anhydride polypropylene (3 wt%) had a positive effect on the dimensional stability and mechanical properties of the polypropylene thermoplastic composites filled with SS flour. The melting temperature of polypropylene decreased with increasing content of the SS flour. The degree of crystallinity of filled polypropylene composites between fibre loading of 0–30 % by weight was higher than that of unfilled polypropylene composites. However, further increment in the filler content decreased the degree of crystallinity. The obtained results showed that SS flour could be potentially suitable raw material in the manufacture of polypropylene composites.     

Renewable Resource-Based Composites of Acorn Powder and Polylactide Bio-Plastic: Preparation and Properties Evaluation

Renewable resource-based composites were prepared with acorn powder and Thermoplastic resin poly(lactic acid) (PLA) by twin-screw extrusion followed by injection molding processing or hot-compression molding processing. The study of the composites microstructure showed poor adhesion between acorn powder and PLA matrix. The hygroscopicity, mechanical properties and melt flow property of composites were promising even though the composites had a 70 wt% content of acorn powder. Silane coupling agent, 4,4′-Methylenebis (phenyl isocyanate) and PLA grafted with maleic anhydride did not show obvious effect on mechanical properties of composites. The impact resistance strength of reinforced composites with steel fiber webs were improved greatly in comparison with those having no steel fiber webs. Thermal properties results of DSC and DMA showed that the presence of acorn powder significantly affected the crystallinity, crystallization temperature (T_c), glass transition temperature (T_g) and melting temperature (T_m) of PLA matrix. The study results proved that composites had superior mechanical properties, enough to partially replace the conventional thermoplastic plastics.     

Effects of Waste Paper Sludge on the Physico-Mechanical Properties of High Density Polyethylene/Wood Flour Composites

The objective of this work was to determine some physical and mechanical properties of the high density polyethylene (HDPE) composites reinforced with various mixtures of the paper sludge and the wood flour, and to evaluate the coupling agent performance. The waste sludge materials originating from two different sources including paper making waste water treatment sludge (PS) and ink-eliminated sludge (IES) were characterized in terms of physico-chemical properties. In the experiment, four levels of paper sludge (20, 30, 40 and 60 wt%), three levels of wood flour (20, 40 and 60 wt%), and two levels of coupling agent (MAPE) content (2 and 3 wt%) were used. The flexural properties of the composites were positively affected by the addition of the sludge. Especially, tensile modulus improved with the increase of paper sludge content. With the addition of MAPE, flexural properties improved considerably compared with control specimens (without any coupling agent). The results showed that the water absorption (WA) and thickness swelling (TS) values of the samples decreased considerably with increasing sludge content in the composite, while they increased with increasing wood flour content. It is to be noted that with incorporation of MAPE in the composite formulation, the compatibility between the wood flour and HDPE was enhanced through esterification, which reduced the WA and TS and improved the mechanical properties. Composites made with IES exhibited superior physico-mechanical properties compared with the PS filled composites. Overall results suggest that the waste paper sludge materials were capable of serving as feasible reinforcing fillers for thermoplastic polymer composites.     

Influence of Fiber Treatment on the Mechanical and Morphological Properties of Sawdust Reinforced Polypropylene Composites

In the present work, sawdust reinforced polypropylene composites were fabricated using an extruder and an injection molding machine. Raw sawdust was chemically treated with benzene diazonium salt in order to improve the mechanical properties of the composites. The effect of the chemically treated sawdust reinforced PP composites was evaluated from their mechanical and surface morphological properties. The values of the mechanical properties of the chemically treated sawdust–PP composites were found to be significantly higher than those of the raw ones. Water uptake tests revealed that composites prepared from the chemically treated sawdust absorb lower amount of water compared to the ones prepared from raw sawdust, suggesting that hydrophilic nature of the cellulose in the sawdust has significantly decreased upon chemical treatment. The surface morphology obtained from scanning electron microscopy (SEM) showed that raw sawdust–PP composites possess surface roughness with extruded filler moieties, and weak interfacial adhesion between the matrix and the filler while the chemically treated one showed improved filler–matrix interaction. This indicates that better dispersion of the filler with the PP matrix has occurred upon chemical treatment of the filler.     

Effect of Hydrothermal Aging on Injection Molded Short Jute Fiber Reinforced Poly(Lactic Acid) (PLA) Composites

This work focused on the durability of short jute fiber reinforced poly(lactic acid) (PLA) composites in distilled water at different temperatures (23, 37.8 and 60 °C). Morphological, thermal and mechanical properties (tensile, flexural, and impact) of jute/PLA composites were investigated before and after aging. Different from traditional synthetic fiber reinforced polymer composites, the stability of jute/PLA composites in water was significantly influenced by hydrothermal temperature. The mechanical properties of the composites and molecular weight of PLA matrix declined quickly at 60 °C, however, this process was quite slower at temperatures of 23 and 37.8 °C. Impact properties of the composites were hardly decreased, but the tensile and flexural properties suffered a drop though to various degrees with three degradation stages at 23 and 37.8 °C. The poor interface of composites and the degradation of PLA matrix were the main damage mechanism induced by hydrothermal aging. Furthermore, considering the hydrolysis of PLA matrix, the cleavage of PLA molecular chain in different aging time was quantitatively investigated for the first time to illustrate hydrolysis degree of PLA matrix at different aging time.     

Thermoplastic vulcanizates from post consumer computer plastics/nitrile rubber blends by dynamic vulcanization

Due to depletion of natural resources and increasing greenhouse emissions, new technologies for the transformation of waste polymers into valuable materials represent one of our greatest current needs. Acrylonitrile–butadiene–styrene terpolymer (ABS) is one of the most widely used engineering plastics and is used as outer casing for electronic equipment. Nitrile rubber (NBR) is used in many applications that demand oil resistance. In an attempt to explore whether these materials can be successfully recycled, we prepared blends of scrap computer plastics (SCP) based on ABS with NBR and waste NBR powder (w-NBR), and investigated their mechanical properties and recyclability. Specifically, we assessed the effect of dynamic vulcanization and replacement of virgin NBR with w-NBR on the properties of 60/40, 70/30, and 80/20 NBR/SCP blends. These blends exhibited thermoplastic elastomeric behavior. The thermoplastic elastomeric blends showed excellent swelling resistance to standard lubricant oil (namely, IRM 903 oil).     

Structure and Properties of Chicken Feather Barbs as Natural Protein Fibers

The structure and properties of chicken feather barbs makes them unique fibers preferable for several applications. The presence of hollow honeycomb structures, their low density, high flexibility and possible structural interaction with other fibers when made into products such as textiles provides them unique properties unlike any other natural or synthetic fibers. No literature is available on the physical structure and tensile properties of chicken feather barbs. In this study, we report the physical and morphological structure and the properties of chicken feather barbs for potential use as natural protein fibers. The morphological structure of chicken feather barbs is similar to that of the rachis but the physical structure of the protein crystals in chicken feather barbs is different than that reported for feather rachis keratin. The tensile properties of barbs in terms of their strength and modulus are similar but the elongation is lower than that of wool. Using the cheap and abundant feathers as protein fibers will conserve the energy, benefit the environment and also make the fiber industry more sustainable     

Influence of Hygrothermal Ageing on the Physico-Mechanical Properties of Alkali Treated Industrial Hemp Fibre Reinforced Polylactic Acid Composites

30 wt% aligned untreated long hemp fibre/polylactic acid (AUL) and aligned alkali treated long hemp fibre/polylactic acid (AAL) composites were produced by film stacking and subjected to hygrothermal ageing environment along with neat polylactic acid (PLA). Hygrothermal ageing was carried out by immersing samples in distilled water at 25 and 50 °C over a period of 3 months. It was found that both neat PLA and composites followed Fickian diffusion. Higher temperature generally increased the Diffusion coefficient, D of neat PLA and composites, as well as shortening the saturation time. Neat PLA had the lowest D value followed by AAL composites and then AUL composites. After hygrothermal ageing, tensile and flexural strength, Young’s and flexural modulus and K _Ic were found to decrease and impact strength was found to increase for both AUL and AAL composites. AUL composites had greater overall reduction in mechanical properties than that for AAL composites after hygrothermal ageing. Crystallinity contents of the hygrothermal aged composites support the results of the deterioration of mechanical properties upon exposure to hygrothermal ageing environment.