Biodegradable Composites Containing Chicken Feathers as Matrix and Jute Fibers as Reinforcement

This research demonstrates that chicken feathers can be used as matrix to develop completely biodegradable composites with properties similar to that of composites having polypropylene (PP) as matrix. Feathers are ubiquitous and inexpensive but have limited industrial applications. Feathers have been preferably used for composite applications due to their low density and presence of hollow structures that facilitate sound absorption. However, previous approaches on using feathers for composites have used the whole feather or the feather fractions as reinforcement with synthetic polymers as matrix resulting in partially degradable composites. In addition, the hydrophilicity of the feathers and hydrophobicity of the synthetic matrix results in poor compatibility and therefore less than optimum properties. Although it has been shown that feathers can be made thermoplastic and suitable to develop films and other thermoplastics, there are no reports on using feathers as matrix for composites. In this research, chicken feathers were used as matrix and jute fibers as reinforcement to develop completely biodegradable composites. Tensile, flexural and acoustic properties of the feather-jute composites were compared to PP-jute composites. Utilizing feathers as matrix could enable us to develop low cost 100 % biodegradable composites containing feathers or other biopolymers as the reinforcement.     

Biodegradable Polymer Composites as Coating Materials for Granular Fertilizers

The composites consisting of poly(vinyl alcohol), horn meal, rapeseed cake, glycerol and phosphogypsum were proposed for the encapsulation of mineral fertilizers. Poly(vinyl alcohol) was used as a binder. The other components making ca. 70% of the mass of the composites were waste materials or by-products. They contain phosphorus, nitrogen, calcium, potassium and sulphur, which are useful nutrients for plants. The effect of the amount of glycerol and of the composition of the mixture of the fillers on the mechanical, sorption properties, water vapour permeability, solubility in water, dimensional stability of the composite films was studied. The addition of phosphogypsum and increase of the concentration of glycerol in the composites lead to the decrease of the tensile strength, water vapour permeability and to the increase of elongation at break and of the solubility of the composite films in water. The composites prepared were used for encapsulation of fertilizers. It was established that encapsulation resulted in the increase of the time of release of the fertilizers. In addition, encapsulation improved mechanical properties of the fertilizers. The fertilizer granules were coated with composite films and tested in the cultivation of tomato sprouts. They showed considerable positive effect on the development of the roots of the plants.     

Enhanced Interfacial Adhesion and Characterisation of Recycled Natural Fibre-Filled Biodegradable Green Composites

The structural, thermal, mechanical, and biodegradable properties of composite materials made from polylactide (PLA) and agricultural residues (arrowroot (Maranta arundinacea) fibre, AF) were evaluated. Melt blended glycidyl methacrylate-grafted polylactide (PLA-g-GMA) and coupling agent-treated arrowroot fibre (TAF) formed the PLA-g-GMA/TAF composite, which had better properties than the PLA/AF composite. The water resistance of the PLA-g-GMA/TAF composite was greater than that of the PLA/AF composite; the release of PLA in water from the PLA/AF and PLA-g-GMA/TAF composites indicated good biological activity. The PLA-g-GMA/TAF material had better mechanical properties than PLA/AF. This behaviour was attributed to better compatibility between the grafted polymer and TAF. The results indicated that the T_g of PLA was increased by the addition of fibre, which may have improved the heat resistance of PLA. Furthermore, the mass losses following burial in soil compost indicated that both materials were biodegradable, especially at high levels of AF or TAF substitution.     

Thermoplastic Starch and Mica Clay Composites as Biodegradable Mulching Films

Journal of Polymers and the Environment - Multifunctional horticultural mulches satisfy different agronomic needs: control weeds and insects, reduction of water evaporation and soil erosion, as...     

Use of Nutshells as Fillers in Polymer Composites

Nutshells are agricultural waste products that can be procured at relatively low cost. In this work we examined the possibility of using these biodegradable materials as fillers in poly(lactic acid) and low density polyethylene. The nutshells were ground into powder, blended with the polymer, and then injection molded with final weight varying from 10 to 40 weight %. The mechanical and thermal properties of the composites were then studied. In general, the addition of fillers caused reductions in mechanical properties to varying extents, but thermal properties were only slightly affected. The use of maleic anhydride and peroxide with the fillers had a negative effect on poly(lactic acid) but a slightly positive effect on the stiffness of polyethylene. The results suggested that polymer-nutshell composites may be usable in applications where cost is a concern and where some reductions in mechanical properties are acceptable.     

Characterization of Biodegradable Polymer Blends of Acetylated and Hydroxypropylated Sago Starch and Natural Rubber

Development of biodegradable polymers from absolute environmental friendly materials has attracted increasing research interest due to public awareness of waste disposal problems caused by low degradable conventional plastics. In this study, the potential of incorporating natural rubber latex (NRL) into chemically modified sago starch for the making biodegradable polymer blends was assessed. Native sago starch was acetylated and hydroxypropylated before gelatinization in preparing starch thermoplastic using glycerol. They were than casted with NRL into biopolymer films according to the ratios of 100.00/0.00, 99.75/1.25, 98.50/2.50, 95.00/5.00, 90.00/10.00 and 80.00/20.00 wt/wt, via solution spreading technique. Water absorption, thermal, mechanical, morphological and biodegradable properties of the product films were evaluated by differential scanning calorimetry (DSC), universal testing machine (UTM), scanning electron microscopy (SEM) and fourier transform infrared spectroscopy. Results showed that acetylation promoted the incorporating behavior of NRL in sago starch by demonstrating a good adhesion characteristic and giving a uniform, homogenous micro-structured surface under SEM observation. However, the thin biopolymer films did not exhibit any remarkable trend in their DSC thermal profile and UTM mechanical properties. The occurrence of NRL suppressed water adsorption capacity and delayed the biodegradability of the biopolymer films in the natural environment. Despite the depletion in water adsorption capacity, all of the product films degraded 50 % within 12 weeks. This study concluded that biopolymers with desirable properties could be formulated by choosing an appropriate casting ratio of the sago starch to NRL with suitable chemical substitution modes.     

Chemical Treatments of Natural Fiber for Use in Natural Fiber-Reinforced Composites: A Review

Studies on the use of natural fibers as replacement to man-made fiber in fiber-reinforced composites have increased and opened up further industrial possibilities. Natural fibers have the advantages of low density, low cost, and biodegradability. However, the main disadvantages of natural fibers in composites are the poor compatibility between fiber and matrix and the relative high moisture sorption. Therefore, chemical treatments are considered in modifying the fiber surface properties. In this paper, the different chemical modifications on natural fibers for use in natural fiber-reinforced composites are reviewed. Chemical treatments including alkali, silane, acetylation, benzoylation, acrylation, maleated coupling agents, isocyanates, permanganate and others are discussed. The chemical treatment of fiber aimed at improving the adhesion between the fiber surface and the polymer matrix may not only modify the fiber surface but also increase fiber strength. Water absorption of composites is reduced and their mechanical properties are improved.     

Recycling Ability of Biodegradable Matrices and Their Cellulose-Reinforced Composites in a Plastic Recycling Stream

The effect of multiple injection-moulding reprocessing of three biodegradable matrices on their mechanical properties, melt flow rate, molecular weight, phase transition temperatures and degradation temperature is presented. It has been found that, with successive reprocessing, tensile, flexural and impact strength decreased. Drop in mechanical properties has been assigned to degradation of the matrices, as corroborated by melt flow and molecular weight analysis. Although reprocessing did not significantly affect the glass transition, it diminished the melting point and degradation temperature of polymers. Results indicate that neat PLLA can be recycled for up to five times without suffering a drastic loss in mechanical and thermal properties. The aliphatic polyester Mater-Bi TF01U/095R can be recycled for up to 10 times, whilst starch-based Mater-Bi YI014U/C wastes should be destined to composting, since its recyclability is very poor. The effect of reprocessing on composites reinforced with chemithermomechanical pulp (CTMP) followed the tendencies observed for the neat matrices. Whilst CTMP-fibres behave mainly as filler in PLLA composites, reinforced thermoplastic starch-based composites presented enhanced mechanical properties and recyclability.     

Fungal-modification of Natural Fibers: A Novel Method of Treating Natural Fibers for Composite Reinforcement

Growing interest in green products has provided fresh impetus to the research in the field of renewable materials. Plant fibers are not only renewable but also light in weight and low in cost. Polymer composites manufactured using them find applications in diverse fields such as automobiles, housing, and furniture. However, their hydrophilic nature and inadequate adhesion with matrix limits their use in high performance applications. In this study, a novel method for improving adhesion characteristics of natural fibers has been developed. This method is carried out by treating hemp fibers with a fungus: Ophiostoma ulmi, obtained from elm tree infected with Dutch elm disease. Treated fibers showed improved acid–base characteristics and resistance to moisture. Improved acid–base interactions between fiber and resin are expected to improve the interfacial adhesion, whereas improved moisture resistance would benefit the durability of the composites. Finally, composites were prepared using untreated/treated fibers and unsaturated polyester resin. Composites with treated fibers showed slightly better mechanical properties, which is most probably due to improved interfacial adhesion.     

Behaviour of Rice-Byproducts and Optimizing the Conditions for Production of High Performance Natural Fiber Polymer Composites

This present study deals with evaluating some available rice by-products, such as rice straw and rice husks, as a fiber component in manufacturing of high performance natural fiber polymer composites (NFPC). The utilization of these undesirable wastes will contribute to the reduction of the environmental impact of waste disposal by burning. Two matrices (thermoset and thermoplastic) were used. Optimization of manufacture conditions of polyester-based thermosetting polymer composites was carried out through examine the effects of fibers to polymer ratio, amounts of catalyzed and initiator, fraction size of fibers and substituting one fibers by another, as well as time, temperature and pressure of pressing. The possibility of styrene containing polyester solution on improving the fiber interface via in situ grafting and enhancing the strength and water resistance of the produced NFPC was also evaluated, in comparison with that produced from using thermoplastic matrix (polypropylene) in presence of coupling agent. The production of this valuable product (NFPC) by this simple procedure, which not needs special devices (twin extrusion with heater), and chemicals to improve the compatibility between fibers and polymer matrix, will ensure reasonable profits and direct impacts on the Egyptian economy in general and rice growers in particular.     

Extraction and Characterization of Fiber Treatment Inula viscosa Fibers as Potential Polymer Composite Reinforcement

Journal of Polymers and the Environment - This research aims to characterize and analysis of newly cellulosic fiber extracted from Inula viscosa bark. The obtained Inula viscosa fibers were also...     

Melt Processing of a New Biodegradable Synthetic Polymer in High-Speed Spinning and Underpressure Spunbonding Process

A new biodegradable synthetic polyesteramid (PEA) was characterized by means of thermogravimetry (TG) differential scanning calorimetry (DSC) and dynamic rheological measurements. Two glass transition ranges at about –33 and 38°C and a melting enthalpy of 33 J/g were measured, indicating that PEA is an immiscible blend of two components with a small crystalline part. The material was spun in a high-speed spinning process within the range of 2,000–6,000 M/min and an underpressure spunbonding process within the range of 3,600–7,700 M/min. The textile physical properties of the fibers were 100 MPa tenacity at an elongation at break of 30%, and an E-modulus of 0.5 GPa. The mass per unit area of the spunbonded nonwovens ranged from 70–159 g/M ². The strength of the spunbonded nonwovens was 28–51 N and 42–74 N in machine and cross direction, respectively. The air permeability of the nonwovens decreased at high air velocities and more fineness of the filaments from 1240–380 l/M ² s.     

Fully Bio-Sourced Nylon 11/Raw Lignin Composites: Thermal and Mechanical Performances

Ecofriendly fully bio-composites based on polyamide 11 (PA11) and lignin have been prepared on the entire concentration range using a twin-screw extruder. In this work, PA11 was blended with lignin by direct extrusion technology without any chemical pre- or in-situ- modifications or physical pretreatments. The presence of various organic and inorganic impurities in the selected technical lignin have been maintained. The incorporation of this cheap renewable material from biomass in bio-based PA11 was inspected by an array of characterization tools. Also, the effect of the presence of lignin on the morphology and on the mechanical properties of the resulting materials was examined. Finally, in-situ investigation of structural evolution in PA11 induced by the presence of lignin was analyzed by Fast Scanning Chip Calorimetry.     

Cellulose Schiff Base as a Bio-based Polymer Ligand: Extraction,Modification and Metal Adsorption Study

Journal of Polymers and the Environment - Cellulose was initially extracted from Safflower (Carthamus tinctorius L.) stem wastes and used for the preparation of a fully bio-based adsorbent polymer...     

Performance and Environmental Impact of Biodegradable Films in Agriculture: A Field Study on Protected Cultivation

The performance, the degradability in soil and the environmental impact of biodegradable starch-based soil mulching and low tunnel films were assessed by means of field and laboratory tests. The lifetime of the biodegradable mulches was 9 months and of the biodegradable low-tunnel films 6 months. The radiometric properties of the biodegradable films influenced positively the microclimate: air temperature under the biodegradable low tunnel films was 2 °C higher than under the low density polyethylene films, resulting in an up to 20% higher yield of strawberries. At the end of the cultivation period, the biodegradable mulches were broken up and buried in the field soil together with the plant residues. One year after burial, less than 4% of the initial weight of the biodegradable film was found in the soil. According to ecotoxicity tests, the kinetic luminescent bacteria test with Vibrio fischeri and the Enchytraeus albidus ISO/CD 16387 reproduction potential, there was no evidence of ecotoxicity in the soil during the biodegradation process. Furthermore, there was no change in the diversity of ammonia-oxidizing bacteria in the soil determined on the basis of the appearance of amoA gene diversity in denaturing gradient gel electrophoresis.     

Processing and Characterization of Short-Fiber Reinforced Jute/Poly Butylene Succinate Biodegradable Composites: The Effect of Weld-Line

Fabrication of complex injection molded parts often involves the use of multiple gates. In such situations, polymer melts from different gates meld to form the molded part (weld line). This paper reports on the fabrication and characterization of the mechanical and morphological properties of short fiber reinforced jute/poly butylene succinate (PBS) biodegradable composites. The effect of a dual gated mold in the fabrication of welded specimens was a key focus of the investigation. It was observed that incorporation of jute fiber (10 wt%) conferred drastic changes on the stress–strain properties of the matrix as the elongation at break (EB), dropped from 160% in the matrix to just 10% in the composite. The tensile strength of the composite was lower than that of the matrix. However, it is noteworthy that the tensile modulus of the composite increased. Bending test also revealed that both bending strength and modulus increased with the incorporation of jute. Morphological studies of the tensile fracture surface using SEM revealed two types of failure mode. Ductile failure was indicated by plastic deformation at the initiation of fracture followed by brittle failure. The good interfacial bonding indicated between jute and PBS was attributed to positive interaction between the two polar polymers. A comparison of the non-weld and weld-line samples revealed that the weld-line composites have better mechanical integrity than the corresponding polymer matrix with weld line. The results also revealed that elongation at break and toughness are most sensitive to the presence of the weld-line whereas flexural properties are least sensitive.     

Biodegradable municipal solid waste: characterization and potential use as animal feedstuffs

Five different fractions of the biodegradable municipal solid waste (BMSW) were evaluated as potential animal feedstuffs. For each source of waste (meat waste (MW), fish waste (FW), fruit and vegetables waste (FVW), restaurant waste (RW), household waste (HW)), samples were obtained from small shops (butchers, fishmongers, fruit and vegetable shops), restaurants and a MSW treatment plant (household waste). The chemical composition, microbiological characterization, dioxins, furans, PCB's and mineral content were determined for every type of waste fraction. The analysed biodegradable waste presented high moisture content (from 60% to 90%). Some fractions were dense in one nutrient: meat waste in ether extract, fish waste in crude protein, fruit and vegetable waste in nitrogen free extract. The other studied fractions (restaurant fraction and household fraction) presented a more balanced composition, but the presence of toxic concentrations of contaminants such as metals was higher than European legislation permitted values in animal feeding. From a microbiological standpoint, a heat treatment at 65 degrees C for 20 min was sufficient to ensure microbiological quality of the samples. This treatment was also advisable to reduce the moisture content: a lower moisture content facilitates the waste handling and processing and, therefore, the inclusion of these waste fractions in commercial animal diets. This paper presents a potential alternative for the recovery of organic matter content in municipal solid waste. The results obtained in this research and the feedstuffs legislation in force related to animal feed, indicated that some of the studied biodegradable waste fractions (meat waste, fruit and vegetable waste and fish waste) could be considered as alternatives to typical raw materials used in animal feeds.     

Fiber from DDGS and Corn Grain as Alternative Fillers in Polymer Composites with High Density Polyethylene from Bio-based and Petroleum Sources

The steady increase in production of corn based ethanol fuel has dramatically increased the supply of its major co-product known as distiller’s dried grain with solubles (DDGS). Large amount of DDGS and corn flour are used as an animal feed. The elusieve process can separate DDGS or corn flour into two fractions: DDGS fraction with enhanced protein and oil content or corn flour fraction with high starch content, and hull fiber. This study investigated the feasibility of using fiber from DDGS and corn grain as alternative fillers to wood fiber in high density polyethylene (HDPE) composites made with two different sources of polymers. Two fiber loading rates of 30 and 50% were evaluated for fiber from DDGS, corn, and oak wood (control) to assess changes in various physical and mechanical properties of the composite materials. Two HDPE polymers, a bio-based HDPE made from sugarcane (Braskem), and a petroleum based HDPE (Marlex) were also compared as substrates. The biobased polymer composites with DDGS and corn fibers showed significantly lower water absorption than the Marlex composite samples. The Braskem composite with 30% DDGS fiber loading showed the highest impact resistance (80 J/m) among all the samples. The flexural properties showed no significant difference between the two HDPE composites.     

Hybrid Composites Made from Oil Palm Empty Fruit Bunches/Jute Fibres: Water Absorption,Thickness Swelling and Density Behaviours

In this research, hybrid composite materials were prepared from combination of oil palm Empty fruit bunches (EFB) fibre and jute fibre as reinforcement, epoxy as polymer matrix. This study intended to investigate the effect of jute fiber hybridization and different layering pattern on the physical properties of oil palm EFB-Epoxy composites. Water absorption and thickness swelling test reveal that hybrid composite shows a moderate water absorption which is 11.20% for hybrid EFB/Jute/EFB composite and 6.08% for hybrid Jute/EFB/Jute composite. The thickness swelling and water absorption of the hybrid composites slightly increased as the layering pattern of hybrid composites changed. Hybrid composites are more water resistance and dimensional stable compare to the pure EFB composites. This is attributed to the more hydrophilic nature of EFB composites. Hybridization of oil palm EFB composites with jute fibres can improve the dimensional stability and density of pure EFB and Jute fibre reinforced composites has higher density of 1.2 g/cm³ compared to all other composites.