Potential Use of Recycled PET in Comparison with Liquid Crystalline Polyester as a Dual Functional Additive for Enhancing Heat Stability and Reinforcement for High Density Polyethylene Composite Fibers

The recycle poly(ethylene terephthalate) (rPET) used as an alternative reinforcing material for in situ microfibrillar-reinforced composite, compared with liquid crystalline polymer (LCP), was investigated. The PE-LCP and PE-rPET composites were prepared as fiber using hot drawing process. The effects of draw ratios and compatibilizer (styrene-ethylene butylene-styrene-grafted maleic anhydride, SEBS-g-MA) loading on morphology, tensile properties, thermal stability and dynamic mechanical characteristics of the LCP- and rPET-composite systems were studied. In as-spun samples containing compatibilizer, the fibrillation of LCP domains was observed whereas rPET domains appeared as droplets. After drawing, good fibrillation of LCP and rPET domains is remarkably observed especially in the composite fibers with compatibilizer loading. The mechanical properties of the composite fibers were strongly depended on the fibrillation of the dispersed phases which directly related the levels of draw ratio and compatibilizer loading. The mechanical properties enhanced by SEBS-g-MA were more pronounced in the rPET than LCP systems. The presence of rPET in the composite fibers alone or with the compatibilizer clearly improved the thermal resistance of PE whereas no significant change in thermal stability for the LCP-containing composite fibers with and without compatibilizer loading. The results from dynamic mechanical analysis revealed that an improvement in dynamic mechanical properties of the composite fibers could be achieved by drawing with optimum draw ratio together with optimum compatibilizer dosage. All obtained results suggested the high potential of rPET minor blend-component as a good reinforcing and thermal resistant materials for the thermoplastic composite fiber, in replacing the more expensive LCP.     

Thermal Stabilization of Recycled PET Through Chain Extension and Blending with PBT

This study investigates the effect of using a multifunctional epoxide chain extender (Joncryl^® ADR 4468) on the thermal stabilization and rheological properties of recycled polyethylene terephthalate (R-PET) and its blends with polybutylene terephthalate (PBT). The R-PET samples were prepared without and with chain extender (CE) contents of 0.4 wt% and 0.8 wt%. R-PET/PBT blends with weight ratios of 75w/25w, 50w/50w and 25w/75w were also prepared without and with a given CE content of 0.2 wt%. The thermal stability of the melt blended samples was analyzed through small amplitude oscillatory shear (SAOS) rheological experiments. The structure of the samples was evaluated using a Fourier transform infrared (FTIR) spectrometer. While the dynamic rheological properties of R-PET were improved with the addition of Joncryl and by blending with PBT, during the SAOS rheological experiments, the complex viscosity of R-PET further increased due to the concurrent polycondensation of R-PET and the resumption of Joncryl reaction with R-PET molecules. These reactions during the rheological experiments were further expedited with increasing the testing temperature. On the other hand, in R-PET/PBT blends, the reactivity of Joncryl was more noticeable in blends with higher R-PET contents due to the higher available internal reactive sites of much shorter R-PET molecules. It was observed that the addition of only 0.2 wt% Joncryl to the blends of R-PET/PBT (75w/25w) dramatically improves the thermal stability and dynamic rheological properties of R-PET and most likely its processability.

     

Effects of Diisocyanate and Polymeric Epoxidized Chain Extenders on the Properties of Recycled Poly(Lactic Acid)

Increasing demand in the use of poly(lactic acid) (PLA) leads to a debate about using potential foodstuffs for plastic production and a moral issue when starvation problem is taken into account. One of the solutions is recycling of PLA; however, recycling results in property losses during melt processing due to low thermal stability of PLA. This study focuses on using chain extenders to offset thermal degradation of recycled PLA. The effects of a diisocyanate and a polymeric epoxidized chain extender on the properties of the recycled poly(lactic acid) were investigated. In order to mimic the recycling process, PLA was subjected to thermo-mechanical degradation using a laboratory scale compounder. Chain extender type, loading and mixing time were investigated. On-line rheology and intrinsic viscosity measurements of PLA before and after chain extension confirmed that the molecular weight increased. Dynamic mechanical analysis, rheology and tensile tests revealed that the chain extenders led to a significant increase in modulus, strength and melt-viscosity. It was found that diisocyanate had slightly higher and faster chain extension reactivity than polymeric extender. Differential scanning calorimetry results showed an increase in the crystallization temperature due to the branched and extended chain structure.     

The Effect of Chain Extender on Poly(3-hydroxybutyrate-co-3-hydroxyvalerate): Thermal Degradation,Crystallization, and Rheological Behaviours

Poly(3-hydroxybutyrate-co-3-hydroxyvalerate) (PHBV), a semi-polycrystalline biopolymer from the polyhydroxyalkanonate family has in recent years become a commercial bioplastic with mechanical properties comparable to isotactic polypropylene and enhanced O₂, CO₂ and H₂O barrier properties. However, its brittleness and sensitivity to thermal and hydrolysis degradations restrict its applications. To overcome the problems associated with degradation during processing blending of PHBV and an epoxy-functionalized chain extender (Joncryl^® ADR-4368 S) was conducted in a twin screw extruder. The effect of concentration of the chain extender on thermal, crystallization and rheological behaviours of PHBV was investigated. Thermal gravimetric analysis results indicated improvement in the resistance to thermal decomposition of PHBV by introducing the chain extender. This was accompanied with calculation of thermal degradation activation energy (E_a) using the Flyn–Walls–Ozawa method which confirmed increase of E_a with the increase in content of the chain extender. The rheological behaviour and crystallization of modified PHBV was characterized by rotational rheometry and differential scanning calorimetry techniques, respectively. The results show that addition of chain extender enhanced viscosity of PHBV and also reduce the rate of crystallization.     

Preparation and Properties of Biodegradable Poly(lactic acid)/Poly(butylene adipate-co-terephthalate) Blend with Epoxy-Functional Styrene Acrylic Copolymer as Reactive Agent

Poly (lactic acid) (PLA) and poly (butylene adipate-co-terephthalate) (PBAT) are biodegradable polyesters and can be blended by twin-screw extrusion. Epoxy-functional styrene acrylic copolymer (ESA) was used as reactive agent for PLA/PBAT blends and the mechanical properties, phase morphology, thermal properties, melt properties, and melt rheological behaviors of the blends were investigated. During thermal extrusion, ESA was mainly a chain extender for the PLA matrix but had no evident reaction with PBAT. The great improvement in the toughness of PLA based blends was achieved by the addition of PBAT of no less than 15 wt% and that of ESA of no more than 0.5 wt%. Although SEM micrographs and the reduced deviation of the terminal slope of G′ and G″ indicated better compatibility and adhesion between the two phases, the blend with ESA was still a two-phase system as indicated in DSC curves. Rheological results reveal that the addition of ESA increased the storage modulus (G′), loss modulus (G″) and complex viscosity of the blend at nearly all frequencies. The melt strength and melt elasticity of the blend are improved by addition of ESA.     

Melt Strength and Rheological Properties of Biodegradable Poly(Lactic Aacid) Modified via Alkyl Radical-Based Reactive Extrusion Processes

Poly(lactic acid) (PLA) has been modified using twin-screw reactive extrusion to improve its melt properties and crystallinity. In this work lauroyl peroxide was used as an alkyl free radical source, abstracting hydrogen atoms from the PLA backbone leading to branching and chain extension reactions. Once the linear viscoelastic region was determined for these polymers, changes in dynamic rheology (dynamic viscosity real and loss modulus) were measured. Gel permeation chromatography showed that the molecular weight and polydispersity increased to a maximum with the addition of 1.00 and 0.50?wt% peroxide, respectively. Low temperature ?? transitions in dynamical mechanical thermal traces gave further evidence that branching had also occurred. G?ttfert Rheotens measurements showed a three fold increase in melt strength due to both increased chain length and branching. Thermal analysis showed the level of crystallisation had decreased also possibly due to branching. Reductions in crystallinity and improved melt strength are known to be critical for film and foam formation.     

Rheological and Thermal Properties of the PLA Modified by Electron Beam Irradiation in the Presence of Functional Monomer

Polylactic acid (PLA) has been modified by electron beam radiation in the presence of glycidyl methacrylate (GMA) to enhance the melt strength of PLA. The modified PLA was prepared by varying both the amount of GMA and the irradiation dose and was characterized by observing the thermal properties, the melt viscoelastic properties and the gel fraction. For comparison, virgin PLA was also irradiated. All irradiated virgin PLA had a lower complex viscosity and a storage modulus compared to virgin PLA due to irradiation-induced chain scission. However, these properties were remarkably improved due to formation of long chain branching and retarding chain scission if GMA was introduced in this system. The increase in melt viscoelastic property was much dependent on the irradiation dose. At optimum doses of radiation, it showed maximum complex viscosity and storage modulus. The PLA irradiated with 20 kGy in the presence of 3 phr GMA showed a complex viscosity of about 10 times higher and a storage modulus of 100 times higher than those of virgin PLA at 0.1 rad/s. Gel fraction measurement revealed that chain scission and branching was more dominant than crosslinking. The biodegradability of irradiated PLA was slightly decreased by the presence of GMA.     

Characterization of EVA/PLA Blends When Exposed to Different Environments

EVA/PLA blends compatibilized with EVA-g-PLA grafted copolymers synthesized by reactive extrusion, through transesterification reaction between ethylene-vinyl-acetate (EVA) and polylactide (PLA) using titanium propoxide (Ti(OPr)₄) as catalyst, were characterized when exposed to different environments. Stability to UV radiation was assessed exposing the samples to a Xenon lamp, which simulates the sun UV spectrum and the biodegradability was evaluated by biochemical oxygen demand (BOD) in a closed respirometer. Exposed samples were removed periodically and analyzed by several analytical techniques, such as, FTIR, DSC, rheology and tensile tests. The results obtained evidenced that UV radiation induces structural modifications, which affect substantially rheological and mechanical properties. Moreover, the blend with higher amount of copolymer exhibits lower photo durability and greater biodegradability. From the environmental point of view, these new materials are very promising for application with short lifetime, like packaging.     

Rheological Investigation of Wood-Polypropylene Composites in Rotational Plate Rheometer

In this research work, the rheological properties of Wood-Plastic Composites (WPC) with some selected compositions are investigated. WPC is being recognized as a green composite that, in the past 20?years, has emerged to a commercial product. A study on rheological properties of these materials can give insight into the proper selection of composition and processing condition. Two grades of polypropylene (PP) with two different melt flow indexes (MFI) were selected to prepare WPCs with three different wood contents (50, 60 and 70?% wt.). Four types of rheological experiments were performed utilizing a rotational plate rheometer: (1) strain sweep, (2) frequency sweep, (3) temperature sweep and (4) steady shear rate sweep. The independent variables were chosen as wood content, MFI of polymer (two types), melt temperature, frequency or shear rate, the gap between the plates, and strain percentage. The strain sweep tests specified the linear and non-linear viscoelastic zones of each experiment. The results of frequency sweep experiments indicated that increasing the wood content and frequency and also decreasing the strain percentage and the gap distance, lead to an increase in the storage modulus. Regarding the loss modulus, wood percentage and the gap distance presented positive effects and strain percentage showed a negative effect. The behavior of complex viscosity was almost similar to that of the storage modulus but increasing the frequency caused a decrease in the complex viscosity. In case of temperature sweep experiments, it was observed that the rheological properties exhibit a rapid change near to a temperature of 160?°C. The results also showed that beyond this point, increasing the wood content and also MFI of polypropylene caused an increase in the storage modulus. The results of steady shear rate sweep experiments specified that increasing wood content and also decreasing the MFI of PP, the gap distance and shear rate lead to an increase in both viscosity and shear stress.     

Novel malonate-type copolymers containing vinyl alcohol blocks as biodegradable segments and their builder performance in detergent formulations

Poly[(disodium methylene malonate)-co-(vinyl alcohol)] [P(DSMM-VA)] and poly[(disodium ethoxymethylene malonate)-co-(vinyl alcohol)] [P(DSEMM-VA)] containing a poly(vinyl alcohol) (PVA) block as a biodegradable segment were prepared and their biodegradability and functionality were evaluated and compared with those of the corresponding fumarate and maleate copolymers. It was found that the 1,1-dicarboxylate-type copolymers, P(DSMM-VA) and P(DSEMM-VA), showed better biodegradability than the corresponding 1,2-dicarboxylate-type copolymers, P(DSF-VA) and P(DSM-VA). This improved biodegradability of P(DSMM-VA) and P(DSEMM-VA) is probably attributable to their more expanded polymer chain in aqueous solution, which will be more accessible to the degrading enzymes. The minimum chain length of the PVA-block, which acts as a biodegradable segment in the polymer chain, is estimated to be 2–3 and 3–4 monomer units for P(DSMM-VA) and P(DSEMM-VA), respectively. On the other hand, the minimum PVA block is about 5 and 7 monomer units for the fumarate and maleate copolymers, respectively. It was confirmed that P(DSMM-VA) showed excellent builder performance compared to the corresponding fumarate copolymer.Paper presented at the Bio/Environmentally Degradable Polymer Society—Second National Meeting, August 19–21, 1993, Chicago, Illinois.     

Synthesis and Properties of Poly(d,l-lactide-co-p-dioxanone) Random and Segmented Copolymers

Two different polymerization routes, one-step and two-step bulk ring-opening polymerizations of d,l-lactide (LA) and p-dioxanone (PDO) monermers using stannous octoate [Sn(Oct)₂]/n-dodecanol as the initiating system, were employed to synthesize poly(d,l-lactide-co-p-dioxanone) P(LA-co-PDO) random and segmented copolymers with different compositions and chain microstructure. For the two-step copolymers, the average sequence lengths of the lactidyl (L_LA) and dioxanyl (L_PDO) units calculated from the ¹H-NMR spectra were much longer than those values for the one-step copolymers with the same LA/PDO feed ratio. Corresponding to this difference in microstructure, the two-step copolymers were semi-crystalline even when the PDO content was as low as 14.5 mol%, while the one-step copolymers were completely amorphous with PDO content below 60.6 mol%. However, irrespective of polymerization route, both types of copolymers displayed a single glass transition temperature that was in a linear relation with composition. The decrease of maximum decomposition temperature of the copolymers was in accordance with the decrease of L_PDO value. The mechanical and degradation properties of the copolymers were significantly affected by both the polymerization route and the chemical composition as well. In conclusion, the properties of P(LA-co-PDO) copolymers could be adjusted conveniently to meet specific applications by changing the composition and microstructure of the copolymers via different polymerization routes.     

Rheology of Concentrated Cellulose Solutions in 1-Butyl-3-methylimidazolium Chloride

Rheological behavior of the concentrated cellulose/1-butyl-3-methylimidazolium chloride ([BMIM]Cl) solutions was investigated. As polymeric fluid, solutions of cellulose in [BMIM]Cl display a marked elastic behavior under shear flow. The dependence of the shear viscosity η, and of the dynamic modulus, on concentration, average degree of polymerization (DP) and temperature is discussed. At lower concentrations and degrees of polymerization (DP), cellulose solutions show viscous, inelastic behavior at low frequencies and low shear rate. At higher concentration and DP, cellulose solutions are more elastic at higher frequencies and shear rate. Such solutions also have some usual rheological properties. The dynamic rheological responses revealed that the Cox–Merz rule did not hold for these cellulose solutions at high deformation rate. Plotting storage modulus G′ against loss modulus G″ gave almost a master curve which is independent of temperature and concentration, with the slope of about 1.651 for 10 wt% cellulose solutions. This value indicates the existence of microheterogeneity in the solution system.     

Influence of Polyol Plasticizers on the Properties of Polyvinyl Alcohol Films Fabricated by Melt Processing

In this work, high-alcoholysis polyvinyl alcohol (PVA) films were fabricated by melt processing and the plasticizing effect of compound polyol plasticizers on PVA were investigated with X-ray diffraction (XRD), differential scanning calorimetry (DSC), rheological measurements, mechanical tests etc. Hydrogen bonding interactions occurred between PVA and plasticizer. With the increase of plasticizer, the flowability of PVA was improved and reached the maximum value at the plasticizer of 20%. Glass transition temperature (T _g) and melting point (T _m) decreased with the increase of plasticizer content. For the heterogeneous nucleation effect of plasticizer, new polymorph of PVA formed. The viscosity was sensitive to the shear rates. The incorporation of plasticizers into PVA resulted in the increase of elongation at break and impact strength, as well as the decrease of tensile strength.     

Biodegradable Poly(lactic acid) Blends with Chemically Modified Polyhydroxyoctanoate Through Chain Extension

Poly(lactic acid) (PLA) was blended with chemically modified Polyhydroxyoctanoate (mPHO) using a Haake twin-screw mixer. Due to the melt viscosity disparity between the two components, PHO was reacted with Hexamethylene diisocyanate (HDI) used as a chain extender to produce high molecular weight for improving compatibility and processability with PLA. The number average and weight average molecular weight of the PHO, reacted with 0.55 wt% HDI, were increased 314 and 275%, respectively, compared with those of the unmodified PHO. The blends were characterized for rheological, thermal, and mechanical properties. Infrared spectra confirmed the formation of the urethane linkages in mPHO. The shear viscosity, as a function of shear rate or shear stress, decreased with an increase in mPHO content, indicating that the PLA/mPHO blends show shear-thinning behavior along with the power-law model. DSC thermograms showed that the two components in the blends were found with two crystalline phases and two amorphous phases confirming the coexistence of two immiscible components. Tensile results indicated that tensile strength for blends decreased with increasing mPHO content up to 80%. A decrease in elastic modulus, as well as an increase in elongation at break, was seen as a function of mPHO content. Results of aging tests showed that the mechanical properties of the blends also dropped more at a higher PLA level when compared with those of the unaged samples.     

Rheological, Mechanical and Thermal Behaviour of Wood Polymer Composites Based on Recycled Polypropylene

The aim of this paper was to investigate the effect of recycled polypropylene (PP) on the rheological, mechanical and thermal properties of wood flour polypropylene composites. Beforehand, the influence of wood flour treated with a coupling agent on the rheological behaviour had been looked at. By analysing moduli and viscosity curves and studying the thermal and mechanical properties of samples with 10% filler it was possible to see that the recycled PP that was added change in either its physical properties or its rheology. In the other wood plastic composites (WPC) studied, slight changes in the rheology behaviour were observed. However, the same processing parameters may be used with and without recycled PP. Recycled PP is appropriate for these kinds of composites to maintain the optimal rheological properties that make it easier to process the material by extrusion. Furthermore, it is also possible to maintain the thermal and mechanical properties in comparison with the behaviour of virgin PP/wood flour composites.     

Effects of Compatibilizer and Thermoplastic Starch (TPS) Concentration on Morphological,Rheological, Tensile,Thermal and Moisture Sorption Properties of Plasticized Polylactic Acid/TPS Blends

The blends of polylactic acid plasticized with acetyl tributyl citrate (P-PLA) and thermoplastic wheat starch (TPS) were prepared by a co-rotating twin screw extruder and the effect of maleic anhydride grafted PLA (PLA-g-MA) content as reactive compatibilizer on blends compatibility through morphological, rheological and tensile properties of the blends was investigated. Considerable improvement in properties of P-PLA/TPS (70/30 w/w) blend with incorporating the optimum PLA-g-MA content of 4 phr was achieved as this blend exhibited better morphological and rheological properties with an increase by 158 and 276% in tensile strength and elongation at break, respectively, compared to the uncompatibilized blend. Also the thermal stability and moisture sorption properties of the blends as effected by TPS content were studied. Decreasing in thermal stability and increasing in equilibrium moisture content of the blends were observed with progressively increasing of TPS content. For prediction the moisture sorption behaviour of blends with various TPS contents at different relative humidity, the moisture sorption isotherm data were modeled by GAB (Guggenheim–Anderson–de Boer) model.     

Study of Effects of Processing Aids on Properties of Poly(lactic acid)/Soy Protein Blends

In this work, two processing aids, acetyl tri-n-butyl citrate and an alkene bis fatty amide (wax), were investigated for their effects on rheological properties, morphology, thermal transition temperatures, and mechanical properties of the poly(lactic acid) (PLA)/soy protein concentrate blends. Acetyl tri-n-butyl citrate and alkene bis fatty amide played different roles in improving the processability of the blends, with the former functioning as a plasticizer for PLA and the latter as an internal/external lubricant. The amide wax was more effective in reducing blend melt viscosity through its dual functions of internal and external lubrication. Acetyl tri-n-butyl citrate displayed a stronger effect in facilitating PLA nucleation than the amide wax. Both processing aids decreased tensile strength and modulus of the blends and increased break strain and impact strength.     

Study on the Effect of Dicumyl Peroxide on Structure and Properties of Poly(Lactic Acid)/Natural Rubber Blend

In attempt to enhance the compatibility of NR in PLA matrix, and furthermore to enhance mechanical properties of PLA, PLA/NR blends with strong interaction were prepared in Haake internal mixer, using dicumyl peroxide (DCP) as cross-linker. The effects of dicumyl peroxide on morphology, thermal properties, mechanical properties and rheological properties of PLA and PLA/NR blends were studied. The results indicated that dicumyl peroxide could increase the compatibility of poly(lactic acid) and natural rubber. With small amount of dicumyl peroxide, the effect on NR toughening PLA was enhanced and the tensile toughness of PLA/NR blends was improved. When the DCP content was up to 0.2 wt%, the PLA/NR blend reached the maximum elongation at break (26.21 %) which was 2.5 times of that of neat PLA (the elongation at break of neat PLA was 10.7 %). Meanwhile, with introducing 2 wt% DCP into PLA/NR blend, the maximum Charpy impact strength (7.36 kJ/m²) could be achieved which was 1.8 times of that of neat PLA (4.18 kJ/m²). Moreover, adding adequate amount of DCP could improve the processing properties of blends: the viscosity of PLA/NR blend decreased significantly and the lowest viscosity of the blends could be achieved when the DCP content was 0.5 wt%.     

A Novel Biodegradable Green Poly(l-Aspartic Acid-Citric Acid) Copolymer for Antimicrobial Applications

Poly (l-aspartic acid-citric acid) green copolymers were developed using thermal polymerization of aspartic acid (ASP) and citric acid (CA) followed by direct bulk melt condensation technique. Antibacterial properties of copolymer of aspartic acid based were investigated as a function of citric acid content. This study is focused on the microorganism inhibition performance of aspartic acid based copolymers. Results showed that inhibition properties increase with increasing citric acid content. Characterization of obtained copolymers was carried out with the help of infrared absorption spectra (FTIR), x-ray diffraction (XRD), differential scanning calorimetry (DSC) and thermo gravimetric analysis (TGA). The antibacterial activity of copolymers against bacteria like E-coli, Bacillus and pseudomonas was investigated. The copolymers showed excellent antimicrobial activities against three types of microorganisms. Overall studies indicated that the above copolymers possess a broad wound dressing activity against above three types of bacteria and may be useful as antibacterial agents.     

Molecular Modification and Compatibilization of Collected Polyethylene

The increasing use of plastics in packaging materials leads to growing amounts of plastic waste. Recycling material is generally regarded as advantageous. But in fact very few products are made from plastic waste, partly this can be explained by that little is known about the recycling process and the properties of collected materials. There is a need for injection moulding grades of recycled polyethylene, while large amounts of extrusion grades are available from packaging waste. A controlled way of de-branching or partly degrading PE would be desirable. Peroxides are commonly used to crosslink polyolefins, but under certain conditions a chain scission reaction occur. Another problem encountered with recycling of polyethylene are the poor miscibility of low amounts contaminations, i. e. polypropylene. A compatibilizer can improve properties of such polymer blends, in this work EPDM is used as compatibilzer. Studies of mechanical properties and viscosity measurements show that it is possible to partly degrade PE with peroxide exposing it to high temperature and oxygen. The properties of PE/PP blends were improved with EPDM as compatibilizer.