Permeability of Organic Solvents Through Two-Layer Safety Gloves Determined by a Gravimetric Method

Organic solvents are harmful to humans, and many of them are recognized as carcinogens. Therefore, it is necessary to protect hands from contact with them. Most methods for testing solvent resistance of gloves use gas chromatography. However, these methods are expensive and so complex that they present application problems for most glove producers and users. A simple gravimetric method to test solvent resistance o f gloves was developed. It was tested by measuring the permeability of organic solvents such as white spirit, acetone, isopropyl alcohol, benzene, p-xylene, and trichloroethylene through gloves made of natural rubber, polyvinyl chloride, neoprene, perbunan, polyvinyl alcohol, and two-layer gloves made of natural rubber and neoprene. This method proved to be a simple, economical, and reliable way to examine glove permeability.     

Resistance of Medical Gloves to Permeation by Methyl Methacrylate (MMA), Ethylene Glycol Dimethacrylate (EGDMA), and 1,4-Butanediol Dimethacrylate (1,4-BDMA)

Gloves afford hand protection by minimizing skin contact. The effectiveness of medical gloves to protect against permeation of the monomers, methyl methacrylate (MMA), ethylene glycol dimethacrylate (EGDMA), and 1,4-butanediol dimethacrylate (1,4-BDMA), was assessed focusing on permeation rates and degradation of glove materials caused by monomer contact. Fifteen different brands of gloves were tested using a European Standard procedure. Surface images of glove materials before and after exposure to the monomer mixture were obtained using a scanning electron microscope. The standard is not applicable as the only method for estimating the safety of gloves, but it is useful as guideline together with the cumulative permeation of acrylic monomers. Monomer contact on the outside resulted in substantial swelling of most glove materials, and structure changes of the inside surface.     

Gloves against mineral oils and mechanical hazards: composites of carboxylated acrylonitrile–butadiene rubber latex

Resistance to permeation of noxious chemical substances should be accompanied by resistance to mechanical factors because the glove material may be torn, cut or punctured in the workplace. This study reports on glove materials, protecting against mineral oils and mechanical hazards, made of carboxylated acrylonitrile–butadiene rubber (XNBR) latex. The obtained materials were characterized by a very high resistance of the produced materials to oil permeation (breakthrough time?>?480?min). The mechanical properties, and especially tear resistance, of the studied materials were improved after the addition of modified bentonite (nanofiller) to the XNBR latex mixture. The nanocomposite meets the requirements in terms of parameters characterizing tear, abrasion, cut and puncture resistance. Therefore, the developed material may be used for the production of multifunctional protective gloves.     

Relationship between electric spark sensitivity and activation energy of the thermal decomposition of nitramines for safety measures in industrial processes

This study presents a new simple correlation between electric spark sensitivity of nitramines and their activation energies of thermolysis, which are important for safety measures in industrial processes. The new correlation can help to elucidate the mechanism of initiation of energetic materials by electric spark. It can be used to predict the magnitude of electric spark sensitivity of new nitramines, which is difficult to measure. The methodology assumes that electric spark sensitivity of a nitramine with general formula C_aH_bN_cO_d can be expressed as a function of its activation energy of thermal decomposition as well as optimized elemental composition and the contribution of specific molecular structural parameters. The new correlation has the root mean square and the average deviations of 1.37 and 1.09 J, respectively, for 21 nitramines with different molecular structures. The proposed new method is also tested for 16 nitramines so that there is no experimental data of electrostatic sensitivity for them.     

The Effect of Protective Gloves on Manual Dexterity in the Cold Environments

This article presents a study on the effect of different protective gloves (which are commercially available and commonly used in the cold) on manual dexterity in cold environments. The experiments compared statistically four different types of gloves and two different types of gloving (outer or double) at +19 °C and -10 °C. Performance was determined both objectively and subjectively using two manual dexterity tasks: bolt-nut and pick-up tasks. The response measured was the time of performing each task. Statistical analysis showed that all independent factors such as glove type, participant, object size, and temperature had significant effects on the hand cooling reaction. A significant difference in the performance between the gloves was found in the bolt-nut task. It was also found that outer-inner combination gloving may be an approach to use for precision tasks.     

Process safety aspects in water-gas-shift (WGS) membrane reactors used for pure hydrogen production

The syngas produced by coal gasification processes can be utilized in Pd-based water-gas-shift membrane reactors for the production of pure H₂. Pd/alloy composite membrane reactors exhibit comparative advantages over traditional packed bed reactors such as simultaneous reaction/separation in one compact unit and increased reaction yields. Furthermore, the development of comprehensive process intensification strategies could further enhance membrane reactor performance resulting in a substantially smaller and functional, inherently safer, environmentally friendlier and more energy efficient process.A systematic non-isothermal modeling framework under both steady state and dynamic/transient conditions for a catalytic high temperature water-gas shift reaction in a Pd-based membrane reactor has been developed to characterize the dynamic behavior of the process system at various operating conditions from a process safety standpoint. In particular, various reaction conditions as well as key process variables such as feed temperature and flow rate, catalyst loading, driving force for H₂ permeation are considered as they are critically related to various safety aspects in the operation of a Pd-based membrane reactor. Within the proposed framework, process parameters and operating conditions which may induce hazards and compromise process safety are identified, analyzed and characterized. Finally, the proposed approach is evaluated through detailed simulation studies in an illustrative case study involving a real Pd-based membrane reactor used for pure hydrogen production and separation that exhibits complex behavior over a wide operating regime.     

Evaluating sulfuric acid reduction,substitution, and recovery to improve environmental performance and biogas productivity in rubber latex industry

Sulfuric acid is heavily used in concentrated rubber latex factories to coagulate rubber particles in skim latex. The resulting sulfate-rich wastewater creates the onset of toxic H₂S gas production in the wastewater holding ponds, causing severe corrosion to materials and community disturbance when dispersed to ambient air. This work identified and evaluated measures to reduce H₂S production by minimizing sulfate concentration in the wastewater. Sulfuric acid use could be cut down by pre-removal of ammonia in the skim latex as well as a stricter manipulation of acid dosing. In search of a more benign chemical, a heat sensitive polymer was identified and tested as sulfuric acid substitute. The use of hydroxypropyl methylcellulose polymer (HPMC) changed wastewater characteristics and was found to increase biogas production approximately by 2.4 times in batch assay at the initial pH 7.0 and methane yield by 2.7 times in continuous digester operation at HRT 7 days. Finally, a resource recovery option was evaluated. The remaining H₂S in the produced biogas was oxidized in the biotrickling filter to sulfuric acid that has a potential to partially supplement the fresh acid. This work demonstrated an integrated approach in waste management to improve environmental performance, safety and energy recovery in the concentrated latex industry.     

Effects of metal ions on thermal hazard of tert-butyl peroxy-3,5,5-trimethylhexanoate

As a commonly used initiator for polyethylene, tert-butyl peroxide 3,5,5-trimethylhexanoate (TBPTMH), with the molecular formula of C₁₃H₂₆O₃, is more likely to decompose and cause fires and explosions. Understanding the thermal risks of TBPTMH mixed with common metal ions, potentially in containers and pipes, is important. In this work, by using differential scanning calorimetry (DSC) and Phi-Tec adiabatic calorimetry, the effects of CuCl₂, FeCl₃, CuBr_2, and FeBr₃ on the thermal decomposition of TBPTMH were investigated. Adiabatic kinetic analysis was performed and the apparent activation energy (E_a) was calculated by thermodynamic analysis. Time to maximum rise under adiabatic conditions (TMR_ad) and the self-accelerating decomposition temperature (SADT) under different packing qualities were reckoned. It was found that the thermal risk of TBPTMH was increased while mixing these metal ions, especially CuBr₂. To ensure the safety of the substance in process industry, the temperature of TBPTMH in the presence of metal should be governed below 39.48 °C. This work was expected to provide some guidance for improving the process safety of TBPTMH.     

Stable and eco-friendly solid acids as alternative to sulfuric acid in the liquid phase nitration of toluene

Liquid-phase nitration of toluene was carried out using a silica supported Cs salt of phosphomolybdic acid (Cs_2.5H_0.5PMoO₄₀) as catalyst with dilute nitric acid under mild conditions. The Cs_2.5H_0.5PMoO₄₀ particles with Keggin-type structure were well dispersed on the surface of silica, and the catalysts exhibited strong acidity, which may be responsible for the high catalytic nitration activity. The effects of various parameters on nitration were tested, which included reaction temperature, reaction time, catalyst amount and reactants ratio. Under suitable conditions, the nitrations gave high toluene conversion (99.6%) and good mono-nitration selectivity. Compared to the conventional process, there was no other organic solvent or sulfuric acid used in the reaction system, which made it more environment-friendly. Moreover, the supported catalyst was proven to have excellent stability in the nitration process.     

Methods for more accurate determination of explosion severity parameters

Accurate determination of explosion severity parameters (p_max, (dp/dt)_max, and K_St) is essential for dust explosion assessment, identification of mitigation strategy, and design of mitigation measure of proper capacity. The explosion severity parameters are determined according to standard methodology however variety of dust handled and operation circumstances may create practical challenge on the optimal test method and subsequent data interpretation. Two methods are presented: a statistical method, which considers all test results in determination of explosion severity parameters and a method that corrects the results for differences of turbulence intensity. The statistical method also calculates experimental error (uncertainty) that characterises the experimental spread, allows comparison to other dust samples and may define quality determination threshold. The correction method allows to reduce discrepancies between results from 1 m³ vessel and 20-l sphere caused by difference in the turbulence intensity level. Additionally new experimental test method for difficult to inject samples together with its analysis is described. Such method is a versatile tool for explosion interpretation in test cases where different dispersion nozzle is used (various turbulence level in the test chamber) because of either specific test requirements or being “difficult dust sample”.     

Biodiesel production from waste oil feedstocks by solid acid catalysis

Biodiesel is a non-toxic and biodegradable substitute for petroleum-based diesel. However, it is impractical to use refined edible oils to produce biodiesel due to its high cost and priority for food products, especially in China, while waste oils with high free fatty acids (FFAs) can be considered as the raw materials. In the present work, a solid acid catalyst comprising SO₄²⁻/TiO₂–SiO₂ was prepared, characterized and studied for its activity for the production of biodiesel from several low cost feedstocks with high FFAs. The solid acid catalyst can be recycled, easily removed and can simultaneously catalyze esterification and transesterification. The influence of reaction parameters was studied, and the optimized reaction parameters are reaction temperature 200 °C, molar ratio of methanol to oil 9:1 and catalyst concentration 3 wt.%. The catalyst showed good stability. A continuous process for biodiesel production from cheap raw feedstocks was proposed, and a 10,000-tonnes/year biodiesel production demonstration plant has been built.     

Sucrose-derived catalytic biodiesel synthesis from low cost palm fatty acid distillate

The current homogeneous acid catalyst for biodiesel product however, would lead to formation of many undesirable by-products that make the post treatment of the biodiesel to be difficult and costly. Thus, sucrose-derived solid acid catalyst was developed in the present study which aims to improve the esterification process and reduce the generation of waste. The physicochemical properties of the synthesized catalysts were studied by various techniques such as, BET surface area, X-ray diffraction (XRD), temperature programmed desorption of NH₃ (TPD-NH₃), scanning electron microscopy (SEM). Response surface methodology (RSM) with central composite design (CCD) is used to determine the optimum parameters for the catalytic reaction. The experimental results showed that the catalyst exhibited good catalytic activity in the transesterification of PFAD, providing maximum biodiesel yield of 94% at optimum parameters. The better catalytic activity of the aforementioned catalyst in the biodiesel reaction could be attributed to the presence of optimal number of catalytically active acid site density on its surface.     

Decomposition of 1,4-dioxane by vacuum ultraviolet irradiation: Study of economic feasibility and by-product formation

We report the first use of vacuum ultraviolet (VUV) treatment to decompose 1,4-dioxane, a persistent organic contaminant that is difficult to remove by conventional drinking water treatment processes. The efficiency of VUV treatment was compared to that of VUV- and UV-based advanced oxidation processes (AOPs) (VUV/TiO₂, VUV/H₂O₂, UV/TiO₂, and UV/H₂O₂), and by-product formation was investigated. VUV treatment decomposed 1,4-dioxane more rapidly than did UV and UV/TiO₂ treatments. The decomposition rate was enhanced when VUV irradiation was combined with TiO₂ or H₂O₂. VUV/H₂O₂ decomposed 1,4-dioxane more rapidly than UV/H₂O₂ at a low H₂O₂ dose (1 mg/L), but the rate difference became small at a high H₂O₂ dose (5 mg/L). Electrical energy per order analysis revealed that VUV treatment, and the VUV- and UV-based AOPs, were economically feasible for 1,4-dioxane decomposition. Using raw water samples, we investigated by-product formation during VUV treatment and the effect of VUV irradiation on chlorinated disinfection by-product formation potential. Although the samples contained high concentrations of bromide, no bromate was produced by VUV treatment. VUV treatment slightly decreased trihalomethane formation potential (THMFP), whereas haloacetic acid formation potential (HAAFP) was unchanged, and total aldehyde concentration increased. The trend in HAAFP agreed with that had been reported for the VUV irradiation with much higher dose (Buchanan et al., 2006), whereas the trend in THMFP was different from that with much higher dose. THMFP, HAAFP, and aldehyde concentration were reduced by subsequent treatment with granular activated carbon (GAC) or biological activated carbon (BAC). Nitrite was produced by VUV treatment but disappeared after subsequent BAC treatment. These results suggest that VUV treatment should be combined with GAC or BAC treatment to suppress by-product formation.     

The effect of Mg(BH4)2 on the energy characteristics of RDX based aluminized explosives

This paper mainly discusses the effect of Mg(BH₄)₂ on RDX-based aluminized explosives' energy characteristics. RDX/Mg(BH₄)₂, RDX/Al/Mg(BH₄)₂, RDX/AP/Al/Mg(BH₄)₂ mixed explosives were prepared by molding power method. The influence of energy storage materials on the performance of mixed explosives was discussed by adjusting the proportion of Mg(BH₄)₂. The impact sensitivity, friction sensitivity, detonation heat experiment, and XPS experiment were carried out for the mixed explosive. The mechanical sensitivity, energy characteristics, and the products after the explosion of the mixed explosive were analyzed. Through the above experiments, it is concluded that Mg(BH₄)₂ can effectively improve the energy characteristics of RDX, but its safety will become worse after being prepared by a simple mixing method, and the use of the molding power method can effectively reduce the sensitivity. As the mass fraction of Mg(BH₄)₂ increases and Al decreases, the detonation heat of explosives decreases gradually. Mg(BH₄)₂ made the oxygen balance of mixed explosives more negative has been considered as a potential reason. Analysis of the detonation heat solid products by XPS found that, unlike our expected results, the product contained a large amount of low calorific value of B₂O₂ instead of B₂O₃, which may be a crucial reason. This paper provides a reference for the application of Mg(BH₄)₂ in energetic materials and is of great significance for the development and application of new materials in energetic materials.     

Safety analysis approach based on thermodynamic and chemical reactions modelling

Safety analysis of nuclear and chemical/petrochemical facilities is the systematic process that is carried out throughout the design process to ensure that all the relevant safety requirements are met by the proposed design of the plant. Safety analysis should incorporate both deterministic and probabilistic approaches. These approaches have been shown to complement each other and both should be used in the decision making process on the safety and ability of the plant to be licensed.This paper deals with the deterministic safety approach in order to distill the experience of nuclear and chemical/petrochemical protection engineering through a safety analysis approach aiming at analysis of chemically reacting processes including thermodynamic and chemical reactions modelling that are present in both industries. For instance, there are some similarities between the Bhopal disaster and Three Mile Island-Fukushima-like H₂ deflagration-detonation scenarios in nuclear containments. The phenomenology is similar in that the temperature and the pressure caused by exothermic reactions had increased dramatically leading to a loss of containment.The study aims to translate and adapt to general chemically reacting modelling, major features of the equivalent analysis inside the nuclear containments. Compartment containment for H₂ deflagrations has been translated and adapted, with fixed tools, to the methyl-isocyanate storage tank 610 of the Bhopal plant.     

Economic assessment of inherently safe membrane reactor technology options integrated into IGCC power plants

Pd/alloy-based (Pd/Cu, Pd/Au) membrane reactors embedded into Integrated Gasification Combined Cycle (IGCC) plants (IGCC-MR) enable the storage and/or use of the energy value of H₂ to produce electricity while the CO₂ enriched retentate exit stream becomes particularly suitable for high pressure CO₂ capture-sequestration. There is undoubtedly a lack of operating experience associated with IGCC-MR plants, and therefore, sound process intensification principles/practices should be followed not only to enhance process system performance but also to ensure process safety and economic feasibility of an IGCC-MR plant. Motivated by the above considerations, a comprehensive process economic assessment framework for an inherently safe membrane Pd/alloy-based reactor integrated into an IGCC plant is proposed. In particular, a detailed Net Present Value (NPV) model has been developed to evaluate the economic viability of an IGCC-MR plant where the membrane reactor module design conforms to basic inherent safety principles. Sources of irreducible uncertainty (market, regulatory and technological) are explicitly recognized such as the power plant capacity factor, Pd price, membrane life time and CO₂-taxes due to future regulatory action/policies. The effect of the above uncertainty drivers on the project's/plant's value is studied through Monte Carlo methods resulting in detailed NPV-distribution and process economic outcome profiles. The simulation results derived suggest that in the presence of (operational, economic and regulatory) uncertainties, inherently safe membrane reactor technology options integrated into IGCC plants could become economically viable. In particular, comparatively more attractive NPV distribution profiles are obtained when concrete safety risk-reducing measures are taken into account through pre-investment in process safety (equipment).     

Hands on explosives: Safety testing of protective measures

Several attempts have been made to test the suitability of protective measures for the handling of explosives. We investigated the suitability of safety gloves and a combined safety helmet and face shield. In the presented studies, three different experimental setups were used to simulate the effects of an explosion of a primary explosive in a glass flask on the glove or helmet protected body. Depending on the experimental setup, the fragment effects were evaluated and compared. Furthermore, the fragment distribution of an explosion inside a glass flask was investigated. The explosion of 1 g of lead azide in a 10 mL flask yielded approximately 14,000 glass fragments. However, most of the shards were accelerated down- and side-wards and only few upwards. Holding a flask on its neck (instead of its bottom) is therefore a simple but effective way of diminishing the risk of injury, when handling explosives. The safety helmet/face shield performed very well, by shielding the face from all fragments. Furthermore, it could be proven that DIN and EN standard testing procedures for gloves are unsuitable to simulate the effects of a respective explosion.In this article, the progress in the development of realistic testing procedures for the testing of gloves for the protection against fragmentation effects of glassware in situations involving explosions is reported and the results and methods of previous tests are summarized.     

Fuzzy AHP approach to selection problems in process engineering involving quantitative and qualitative aspects

Selection problems are common in process engineering. In most cases, it is necessary to rank alternatives based on multiple criteria (e.g., cost, safety, environmental impact), which are often conflicting. In addition, some criteria may be fundamentally difficult to quantify due to data scarcity, in which case subjective assessments need to be used as a proxy. Decision analysis tools such as the analytic hierarchy process (AHP) are useful to ensure decision-making is done rationally. In this work, we propose a fuzzy AHP variant, wherein pairwise comparison of decision elements by domain experts is expressed with triangular fuzzy numbers. This approach allows the degree of confidence of the expert to be quantified explicitly; it also allows inconsistencies in judgment to be reconciled within the bounds of the fuzzy numbers to generate reasonable values for the weighting factors. We demonstrate the methodology on three case studies, involving the comparison of different types of chlor-alkali electrolytic cells, CO₂ capture techniques in cement plants and wastewater treatment options for municipal wastewater.     

Corrosion behavior of steels for CO2 injection

The process chain for Carbon Capture and Sequestration (CCS) includes tubing for injection of CO₂ into saline aquifers. The compressed CO₂ is likely to contain specific impurities; small concentrations of SO₂ and NO₂ in combination with oxygen and humidity are most harmful. In addition, CO₂ saturated brine is supposed to rise in the well when the injection process is interrupted. The material selection has to ensure that neither CO₂ nor brine or a combination of both will leak out of the inner tubing. In this comprehensive paper the investigated materials range from low-alloy steels and 13% Cr steels up to high-alloy materials. Electrochemical tests as well as long term exposure tests were performed in CO₂, in brine and combination of both; pressure was up to 100 bar, temperature up to 60 °C. Whereas the CO₂ stream itself can be handled using low alloy steels, combinations of CO₂ and brine require more resistant materials to control the strong tendency to pitting corrosion. The corrosion behavior of heat-treated steels depends on factors such as microstructure and carbon content. For different sections of the injection tube, appropriate materials should be used to guarantee safety and consider cost effectiveness.     

Stigma at work: The psychological costs and benefits of the pressure to work safely

Introduction: Workplace accidents and injuries can be quite costly to both individual employees and their organizations. While safety climate (i.e., perceptions of policies and procedures related to safety that should reflect an organization's value of safety) has been established as a predictor of safety behaviors, less research has considered the possible negative pressures that could result from an environment that emphasizes safety. Though organizations may intend to create a positive safety climate, concerns about being treated differently if an employee were to be involved in a safety incident may result in unintended, but detrimental safety and health outcomes. Method: This study investigated the stigma associated with being involved in a safety-related incident in relation to self-reported safety behaviors and psychological health outcomes. The data were acquired through a two-wave prospective design, surveying workers from Amazon Mechanical Turk (MTurk; N = 528) who indicated they were exposed to at least one physical work stressor (e.g., heavy lifting; air quality; standing for extended periods) a few times each month or more. Results: When controlling for safety climate, safety stigma was related to decreased safety compliance and poorer psychological health. There was a marginally significant interaction between safety stigma and safety motivation in relation to safety compliance. Conclusions: These findings suggest that experiencing pressure to work safely, for fear of being evaluated negatively, may actually come at the cost of employees' safety compliance and psychological health. Practical applications: These results may be useful in assessing and intervening to improve an organization's safety climate. Organizations should closely examine the climate for safety to ensure that positive aspects of safety are not undermined by a stigmatizing pressure associated with safety in the work environment.