粉尘对电除尘器气流分布影响仿真研究

为了更加精确地研究电除尘器入口气流分布特征, 论文采用欧拉-拉格朗日多相流模型,对电除尘器内部气流分布进行了数值仿真。由于在进入除尘器的气流中引入了粉尘粒子,不仅可获得粉尘及粉尘颗粒粒径大小对气流分布均匀性的影响,而且这种模拟更加接近除尘器的气流实际情况。提出的模拟方法为电除尘器的气流分析提供了一条新的途径。     

微细水雾除尘技术的实验研究

分析了煤矿并下呼吸性粉尘防治技术现状，并对水的超声雾化技术进行了实验研究，应用回归分析建立了超声雾化性能的数学模型。在分析微细水雾捕尘机理及捕尘水雾凝并沉降技术的基础上，设计了一集微细水雾捕尘-凝聚、凝并降尘-惯性沉降分离为一体的含尘气流净化系统，并对该系统的除尘效率进行了实验研究，建立了相应的数学模型。     

带钢表面粉尘控制新技术的流场仿真及优化

冷轧生产过程中,带钢表面的氧化铁皮由于振动而在车间发生沿程脱落,车间扬尘污染问题严重,影响工人的身体健康和产品的质量.用于带钢氧化铁皮除尘的吹吸式尘源控制技术,利用喷嘴产生的高速射流将带钢上下表面松动的氧化铁皮粉尘清除,使粉尘在源头脱落,并随高速气流运动,经吸气罩排走.基于计算流体力学基本理论,应用CFX计算软件,选择...     

数值模拟滤袋长度对除尘器流场及粉尘沉降的影响

利用数值模拟方法,探究袋式除尘器中圆筒滤袋改为褶皱滤袋后,滤袋长度变化对除尘器内部流场及粉尘在灰斗中沉降的影响。结果表明：圆筒滤袋改为褶皱滤袋可显著降低系统阻力,有利于系统节能;下进风式除尘器箱体中,滤袋越短除尘器内部的气流分布越不均匀,气流易在除尘器箱体空间及灰斗中产生涡旋,除尘器内部远离进风口一侧的滤袋会承担更多风量并受到高速气流冲击;在袋长(L)分别为3、4、5、6 m的除尘器内,粉尘在灰斗中沉降率(η)为η(L=5 m)>η(L=4 m)>η(L=3 m)>η(L=6 m)。这表明袋底距入口太近不利于粉尘沉降,粉尘直接运动至滤袋,反而会增加滤袋的过滤负担,故滤袋长度L=5 m时粉尘在灰斗中的沉降率最佳。然而,进一步降低滤袋长度不能提高粉尘的沉降率,滤袋渗透率越大,除尘器内部流场速度分布越均匀,粉尘更易沉降至灰斗。本研究结果可为下进风袋式除尘器的袋长设计提供参考。     

旋风除尘器环形空间气流运动的数值研究

运用计算流体力学软件FLUENT,对旋风除尘器内部流场进行了数值模拟,利用模拟结果对旋风除尘器入口不同位置气流在除尘器顶部的环形空间的轨迹进行了分析研究,探明了气流在环形空间的运动规律和基本特征,阐明了旋风除尘器顶部"尘环"形成的根本原因,指出了粉尘发生短路的原因和多发区域并在此基础上就除尘器的增效问题给出了改进方案.     

水溶性压制去污剂对放射性污染模拟粉尘吸附沉降效果的试验研究

以粒径分别小于74、223、780μm的粉尘作为放射性污染替代物,利用自行设计加工的试验设备,检测了水溶性压制去污剂对封闭空间内粉尘的吸附沉降效果,并与清水在同等条件下对粉尘的作用效果进行对比分析。试验结果表明,相同条件下,压制去污剂对3种粒径粉尘的吸附沉降效果均比清水好,增大喷洒压力可以进一步提高吸附沉淀效果。     

双层滤料颗粒床高温除尘器灰斗气固两相流场模拟分析

为了促进粉尘沉降,在双层滤料颗粒床高温除尘器灰斗处增加了一个抽气外循环并且在抽气口附近增设挡板,使用Fluent软件对除尘器的气固两相流场进行数值模拟,在抽气循环率为1/6情况下,分析不同挡板的布置方式时粉尘的沉降率。仿真结果表明:当挡板气流通道宽300 mm、高1 400 mm、层间距100 mm、层数6层时,可以大幅增加粉尘沉降率,与无挡板布置方式相比,粉尘粒径为1、25、50μm的沉降率分别增加了27.15%、28.9%、35.19%。通过分析可知,挡板气流通道宽度、挡板高度和挡板层数的变化对于100μm以下粒径的粉尘颗粒沉降效果影响较为明显。     

燃煤电厂袋式除尘器气流分布物理模型实验研究

根据相似理论建立了针对某燃煤电厂新建袋式除尘器工程的气流分布物理模型实验装置,并对其在典型工况下的气流分布情况进行了实验和分析.在此基础上,通过增加导流板和改变气流分布板的组合方式等措施,调整优化系统的气流分布情况,得出了适用于该项工程的气流分布设计和优化方案.     

新型错位板对静电除尘器流场影响的数值模拟

为降低现有除尘器的改造成本,提高微细粉尘的收集效率,在现有除尘器的基础上,对阳极板排布方式进行调整,设计错位排布方式,最大化地利用原有除尘器的资源,以最小的改造成本,达到较满意的除尘效果.利用目前应用广泛的FLUENT仿真软件进行数值模拟,观察分析了其电势分布和气流分布.数值模拟结果表明:当主流风速小于0.5 m·s-...     

电除尘器气流分布试验研究和数值计算

结合660 WM机组电除尘器的设计要求,对电除尘器内气流流动进行了数值模拟与试验研究.计算中选择SIMPLE方法求解三维雷诺平均方程和κ-ε两方程湍流模型.研究结果表明,无论电除尘器两室流量分配还是第一电场进口断面气流分布,计算结果与试验吻合较好,数值计算结果可以指导电除尘器设计与模型试验研究.     

静电除尘器烟道进口处流场的数值模拟

利用Fluent软件对静电除尘器烟道进口处流场进行了数值模拟,在此基础上提出一种新型的能有效均风的电晕线布置方法.结果表明,两相邻(垂直叠放)烟道进口处的电晕线平行放置时,在强电场力作用下产生的高速离子风会阻碍气流的均匀分布；两相邻烟道进口处的电晕线交叉放置时,可以起到明显的均风效果,更有利于除尘器内气流的均匀分布和提高除尘效率.该方法为静电除尘器的改造和设计提供了一种新的思路.     

烟气和粉尘性质对除尘效率影响的仿真研究

应用欧拉-拉格朗日多相流模型对影响电除尘器内部气流分布的烟气含尘浓度、烟气湿度、粉尘粒径及真密度等因素进行了数值仿真。分析了烟气和粉尘性质对除尘效率的影响。由于在仿真过程中考虑了烟气特性和粉尘性质等因素,不仅可获得各因素对气流分布均匀性的影响,而且仿真结果更能反映电除尘器气流分布的实际情况。提出的烟气和粉尘性质仿真方法可以为电除尘器除尘效率分析提供新的途径。     

ESP粉尘收集性能的影响因素

为了进一步提高电除尘器的收尘效率,尤其是对高比电阻粉尘的收尘效率,依据非稳态静电收集理论,对影响电除尘器粉尘收集性能各项因素的作用程度及机理进行了进一步研究。实验研究了粉尘收尘效率与不同比电阻粉尘的最优极间距、最优工作电压、粉尘层厚度和比电阻之间的相互关系。研究结果表明,随着极间距的增加,对应比收尘极面积,对于不同比电阻粉尘的收尘效率的增加幅度是不同的,其中高比电阻粉尘的收尘效率增加的趋势更加显著;粉尘比电阻越高,所对应的最优极间距越大,宽间距电除尘器对捕集高比电阻粉尘具有一定优越性;在最优极间距条件下,粉尘比电阻越高,其所对应的最优工作电压越小;相对于正常比电阻粉尘,随极板沉积粉尘层厚度的增加,高比电阻粉尘的最佳收尘效率所对应的最优工作电压升高幅度较大,而且最优工作电压所对应的收尘效率下降显著。随粉尘比电阻的增大,电除尘器收尘效率逐渐降低,特别是当粉尘比电阻大于1011Ω.cm后,粉尘收尘效率显著下降。研究结果与非稳态静电收尘理论提出的观点相吻合,有助于透彻理解电场结构和运行参数与粉尘收集性能的关系,特别是对于今后研发提高高比电阻粉尘收集性能的针对性技术措施具有指导作用。     

Progress in High-Temperature Electrostatic Precipitation

Current-voltage relationships for negative corona are given for a pilot-scale electrostatic precipitator with 3-in. electrode spacing at 80°–1500°F and 35–80 psig. Direct comparison is made with the electrical characteristics for a 1-in. spacing at 1200°F over the same pressure range. Experimental results on both spacing agree well with electrostatic theory. Initial dust removal efficiencies for the pilot-scale precipitator ranged from 90 to 98% at 1460°F and 80 psig, but continuous operation was not achieved owing to excessive thermal expansion of the internal parts of the unit.     

The Effective Collection of Fly Ash At Pulverized Coal-Fired Plants

The relationship between sulfur in coal, boiler exit gas temperature, and the carbon portion of fly ash have a major effect on the electrical properties of fly ash. Whether effective collection of fly ash is obtained by the electrostatic precipitator installation alone or the precipitator—mechanical combination depends primarily on a knowledge of this relationship. Fly ash electrical properties can range from a highly "resistive" to a highly "conductive" state which can appreciably alter the precipitator collection performance. A correlation of coal sulfur and boiler exit flue gas temperature is given to indicate the probability of expecting an optimum voltage—current relationship with different combinations of these factors. Carbon affects the electrical conditioning of fly ash by providing parallel paths of current leakage through the deposited dust layer. Therefore, removal of the carbon particles in a mechanical collector placed before the precipitator can alter the precipitator electrical characteristics.     

Economic comparison of emission control systems for glass manufacturing furnaces with heat recovery

Glass manufacturing, like other process industries, is faced with air pollution compliance problems due to ever stricter emission limits. Several waste gas cleaning equipment options are available for air pollution control (APC) in glass plants, the most common arrangements being based on electrostatic precipitator (ESP) or fabric filter (FF) dust collectors and semi-wet or dry processes for acid gas removal. However, several counteracting aspects affect the choice of gas cleaning technologies, which are confirmed by the discrepancies encountered in actual suppliers' bids. In this paper, the main pollution control options are analyzed by carrying out a critical comparison under the cost-effectiveness point of view to select the lowest cost arrangement considering capital investment, operating expenses, and energy-saving revenues from heat recovery processes. The analysis is carried out with reference to a case study involving actual float glass production lines at Pilkington plants in Italy.     

电除尘技术研究现状及趋势

详细介绍了电除尘技术研究现状、现存问题及其发展趋势.论述了烟尘荷电凝聚机制及其输运特性等,以便解决除尘电场中的电离占空比、输运项甚低等问题;又着重研究了烟尘的荷电、凝聚的物理过程,将有助于解决电除尘器存在的捕集微细烟尘效率低的问题.     

Economic Comparison of Emission Control Systems for Glass Manufacturing Furnaces with Heat Recovery

ABSTRACT

Glass manufacturing, like other process industries, is faced with air pollution compliance problems due to ever stricter emission limits. Several waste gas cleaning equipment options are available for air pollution control (APC) in glass plants, the most common arrangements being based on electrostatic precipitator (ESP) or fabric filter (FF) dust collectors and semi-wet or dry processes for acid gas removal. However, several counteracting aspects affect the choice of gas cleaning technologies, which are confirmed by the discrepancies encountered in actual suppliers' bids. In this paper, the main pollution control options are analyzed by carrying out a critical comparison under the cost-effectiveness point of view to select the lowest cost arrangement considering capital investment, operating expenses, and energy-saving revenues from heat recovery processes. The analysis is carried out with reference to a case study involving actual float glass production lines at Pilkington plants in Italy.     

Electrostatic Precipitation Tests with Fuel Oil Ash

The main characteristics of the electrostatic collection of fuel oil ash has been investigated at a pilot precipitator installed in a laboratory rig. The relationship between collection efficiency, dust concentration and air velocity is studied and the influence of the spacing between the collection plates on both efficiency and effective migration velocity is discussed. Emphasis is put on the high degrees of efficiency attainable under suitable operating conditions.