城市生活垃圾低污染气化熔融系统研究

为彻底消除城市生活垃圾焚烧过程中的二次污染,对流化床气化与旋风燃烧熔融系统进行了研究.我国典型城市生活垃圾流化床气化试验表明,最佳气化温度为600℃左右;对垃圾焚烧飞灰进行熔融特性试验表明,垃圾焚烧飞灰在1 300℃左右、垃圾掺煤焚烧飞灰在1 400℃左右时,能顺利熔融,二分解率99.99%以上,重金属有效固化.结合我国实际,提出了2种气化熔融系统方案:①基于垃圾综合处理的筛上物气化熔融技术方案;②原生垃圾+辅助燃料气化熔融技术方案;并进行相应的热力性能分析,研究表明2种方案都能较好满足气化熔融要求.     

Experimental study on MSW gasification and melting technology

In order to develop municipal solid waste (MSW) gasification and melting technology, two preliminary experiments and a principle integrated experiment were fulfilled respectively. The gasification characteristics of MSW are studied at 500-750℃ when equivalence ratio (ER) was 0.2-0.5 using a fluidized-bed gasifier. When temperature was 550-700℃ and ER was 0.2-0.4, low heat value (LHV) of syngas reaches 4000-12000 kJ/Nm3. The melting characteristics of fly ash were investigated at 1100-1460℃ using a fixed-bed furnace. It was proved that over 99.9% of dioxins could be decomposed and most heavy-metals could be solidified when temperature was 1100-1300℃. The principle integrated experiment was carried out in a fluidized-bed gasification and swirl-melting system. MSW was gasified efficiently at 550-650℃, swirl-melting furnace maintains at 1200-1300℃ stably and over 95% of fly ash could be caught by the swirl-melting furnace. The results provided much practical experience and basic data to develop MSW gasification and melting technology.     

A steam dried municipal solid waste gasification and melting process

Considering high-moisture municipal solid waste (MSW) of China, a steam dried MSW gasification and melting process was proposed, the feasibility was tested, and the mass and energy balance was analyzed. Preliminary experiments were conducted using a fixed-bed drying apparatus, a 200 kg per day fluidized-bed gasifier, and a swirl melting furnace. Moisture percentage was reduced from 50% to 20% roughly when MSW was dried by slightly superheated steam of 150°C–350°C within 40 min. When the temperature was less than 250°C, no incondensable gas was produced during the drying process. The gasifier ran at 550°C–700°Cwith an air equivalence ratio (ER) of 0.2–0.4. The temperature of the swirl melting furnace reached about 1240°C when the gasification ER was 0.3 and the total ER was 1.1. At these conditions, the fly ash concentration in the flue gas was 1.7 g·(Nm³)⁻¹, which meant over 95% fly ash was trapped in the furnace and discharged as slag. 85% of Ni and Cr were bound in the slag, as well as 60% of Cu. The mass and energy balance analysis indicates that the boiler heat efficiency of an industrial MSW incineration plant reaches 86.97% when MSW is dried by steam of 200°C. The boiler heat efficiency is sensitive to three important parameters, including the temperature of preheated MSW, the moisture percentage of dried MS Wand the fly ash percentage in the total ash.     

城市垃圾焚烧飞灰熔融DSC-DTA实验研究

利用高温DSC-DTA热分析仪对国内外2种城市垃圾焚烧飞灰在惰性气氛(N2)和氧化气氛(O₂)下的熔融特性进行了研究.在20℃～1450℃的温度范围内采用3种温升速率进行实验.飞灰熔融过程包含多晶转变和熔融相变2种反应,多晶转变发生在480℃～670℃范围内,吸热量20kJ/kg;熔融约发生在1136℃～1231℃,在1174℃达到峰值,熔融相变潜热约700 KJ/kg,整个过程总吸热量约1800 kJ/kg.研究了CaO添加剂对飞灰熔融的影响.最后提出飞灰熔融吸热量的预测模型,模型     

城市生活垃圾与煤混烧灰渣的熔融特性及成分分析

根据我国城市生活垃圾熔融焚烧需要添加一定量辅助燃料进行稳燃的实际情况以及垃圾成分复杂、波动性大的特点，对配比一定煤的混合垃圾焚烧灰渣的熔融特性及熔融渣的回收利用进行实验研究．实验结果表明：垃圾的熔融特性主要与垃圾渣中的以SiO2-A12O3-CaO-Fe2O3为代表成分有关，垃圾渣中SiO2/A12O3、SiO2 Al2O3、CaO Fe2O3对灰渣熔融点T3的影响与该成分在垃圾渣中存在的化学形式及其性质有关；垃圾熔融渣的物理性能优良，渣中的重金属浸出和噁英的含量均达环保标准．可以直接对垃圾熔融渣进行回收利用。     

稳定化飞灰填埋处置环境中二噁英溶出影响因素研究综述

垃圾焚烧飞灰是一种富集二噁英类污染物的危险废物。随着我国垃圾填埋场从原生垃圾填埋向焚烧残渣(主要为稳定化飞灰)填埋转型,稳定化飞灰中的二噁英溶出将是未来填埋场渗滤液污染的重要来源之一,溶出过程受填埋环境中DOM(DOC、DHM、HA等)、pH值、表面活性剂、非有机溶剂和微生物作用等多种因素的共同影响。目前对填埋稳定化飞灰中二噁英的溶出风险问题尚缺乏全面认识。综述了国内外关于垃圾焚烧飞灰中二噁英的典型含量和分布特征,重点总结了稳定化飞灰填埋处置环境中影响二噁英溶出的主要因素及影响规律,分析了二噁英的溶出风险性。指出应从飞灰中二噁英产生的源头、过程以及最终处置等方面加强对二噁英的减量化,并开展关于共填埋处置环境或多因素交互影响条件下二噁英溶出和转化机制以及风险评估方法学的研究。     

城市生活垃圾焚烧飞灰熔融处理的进展

针对城市生活垃圾焚烧产生飞灰的处理以及由此引发的二次污染问题,阐述了飞灰的污染特性,讨论了各种飞灰处理技术的优缺点,分析了熔融处理技术在降低飞灰中重金属浸出毒性和彻底分解其中的二恶英所具有的优越性,为飞灰的无害化和资源化处理提供参考。     

垃圾焚烧飞灰熔融过程中重金属迁移分布规律的研究

垃圾焚烧飞灰处理中重金属污染一直是倍受关注的问题。采用高温熔融法处理飞,该工艺具有二恶英去除率高、高效减容、有效固化重金属、熔渣可资源化利用等优点。目前学术界针对重金属在熔融过程中的迁移分布规律,研究了温度、碱度、添加剂、气氛、熔融时间等因素对重金属分布的影响。但关于影响程度的量化及影响机制的阐述,仍需要进一步探讨。     

生活垃圾焚烧飞灰的污染特性

对我国两种占主导地位的焚烧炉炉型-炉排炉和流化床产生的焚烧飞灰进行分析,包括16个采用炉排炉的主要生活垃圾焚烧厂和部分使用流化床的生活垃圾焚烧厂,对焚烧飞灰从重金属含量,氯、硫、碱含量,二英含量方面对我国生活垃圾焚烧飞灰的性质做比较全面的归纳和总结。统计结果表明炉排炉焚烧飞灰重金属含量要高于流化床焚烧飞灰,Zn的最高含量在10倍以上,均值也在7倍左右,Cu的最高值为7倍,均值为3倍,Cd,Pb,Cr,Ni的均值为7倍,4倍,4倍和1.5倍。Hg的差别最小,高出30%;炉排炉焚烧飞灰的氯、硫、碱含量全面高于流化床焚烧飞灰,炉排炉焚烧飞灰和流化床焚烧飞灰的平均氯含量分别为15.41%,1.71%,SO3的平均含量分别为10.67%,2.875%,焚烧飞灰的K2O和Na2O含量接近,炉排炉焚烧飞灰的平均含量为6.06%,5.325%,流化床焚烧飞灰的平均含量为2.43%,2.63%,两种类型的焚烧飞灰在碱含量上差别没有氯、硫大;焚烧飞灰的二英含量差别巨大,炉排炉和流化床焚烧飞灰二英含量低值比较接近,而高值炉排炉焚烧飞灰要高出流化床焚烧飞灰很多。     

废弃物焚烧飞灰中持久性自由基与二噁英及金属的关联探究

环境持久性自由基稳定性强,在二噁英生成反应中发现其存在.为了研究实际废弃物焚烧飞灰中持久性自由基的特性,对6个不同焚烧厂布袋飞灰分别进行了持久性自由基、二噁英以及金属检测,结果表明天津医疗废物焚烧飞灰、江西南昌生活垃圾焚烧飞灰和浙江兰溪生活垃圾焚烧产生的碳黑、炉渣都含有持久性自由基.其中天津样品信号最强,检测到羟基自由基、以碳原子为中心的自由基及半醌类自由基3种信号.对比各个样品的二噁英毒性当量(以I-TEQ计)发现,江西南昌飞灰样品的最高,高达7.229 4 ng·g~(-1),而自由基信号最强的天津样品的二噁英毒性当量却仅有0.092 8 ng·g~(-1),自由基信号强弱与二噁英含量并未表现出明显的数值关系.同时样品中持久性自由基自旋浓度随着金属质量分数比重的升高也呈现升高趋势,以Al、Fe、Zn变化情况最为明显,可见自由基信号强弱与金属存在一定的关联性.此外,Zn在天津样品中含量最高(0.813 7%),是其他样品的数倍,同时该样品含有较高浓度的以氧为中心的自由基,可以推测金属Zn对持久性自由基的形成影响较大,且易形成半衰期长的自由基类型.     

利用城市垃圾焚烧飞灰稳定固化含重金属工业污泥的试验研究

利用城市垃圾焚烧飞灰作为固化剂有效稳定固化含重金属的工业污泥为目的,研究结果显示重金属污泥和城市垃圾焚烧飞灰所构建的固化体系具有很强的重金属束缚能力,增加飞灰的质量分数或者加入一定质量分数的水泥可以增加固化体的抗压强度以满足填埋需求。同时考虑抗压强度、浸出浓度和增容比等各方面的要求,当飞灰的质量分数45%,水泥的质量分数为5%,工业污泥的质量分数为50%是有效稳定固化重金属的最佳配比。对固化体微观结构分析显示:主要的水化产物硫铝酸钙(Aft)、Friedel相、水化硅酸钙(CSH)对稳定固化重金属起到了重要的作用。     

Distribution and leaching characteristics of trace elements in ashes as a function of different waste fuels and incineration technologies

Impact of waste fuels (virgin/waste wood, mixed biofuel (peat, bark, wood chips) industrial, household, mixed waste fuel) and incineration technologies on partitioning and leaching behavior of trace elements has been investigated. Study included 4 grate fired and 9 fluidized boilers. Results showed that mixed waste incineration mostly caused increased transfer of trace elements to fly ash; particularly Pb/Zn. Waste wood incineration showed higher transfer of Cr, As and Zn to fly ash as compared to virgin wood. The possible reasons could be high input of trace element in waste fuel/change in volatilization behavior due to addition of certain waste fractions. The concentration of Cd and Zn increased in fly ash with incineration temperature. Total concentration in ashes decreased in order of Zn > Cu > Pb > Cr > Sb > As > Mo. The concentration levels of trace elements were mostly higher in fluidized boilers fly ashes as compared to grate boilers (especially for biofuel incineration). It might be attributed to high combustion efficiency due to pre-treatment of waste in fluidized boilers. Leaching results indicated that water soluble forms of elements in ashes were low with few exceptions. Concentration levels in ash and ash matrix properties (association of elements on ash particles) are crucial parameters affecting leaching. Leached amounts of Pb, Zn and Cr in > 50% of fly ashes exceeded regulatory limit for disposal. 87% of chlorine in fly ashes washed out with water at the liquid to solid ratio 10 indicating excessive presence of alkali metal chlorides/alkaline earths.     

Investigation of heavy metal partitioning influenced by flue gas moisture and chlorine content during waste incineration

The impact of moisture on the partitioning of the heavy metals including Pb,Zn,Cu and Cd in municipal solid waste (MSW) was studied in a laboratory tubular furnace.A thermodynamic investigation using CHEMKIN software was performed to compare the experimental results.Simulated waste,representative of typical MSW with and without chlorine compounds,was burned at the background temperature of 700 and 950°C,respectively.In the absence of chlorine,the moisture content has no evident effect on the volatility of Pb,Zn and Cu at either 700 or 950°C,however,as flue gas moisture increasing the Cd distribution in the bottom ash increased at 700°C and reduced at 950°C,respectively.In the presence of chlorine,the flue gas moisture reduced the volatility of Pb,Zn and Cu due to the transformation of the more volatile metal chlorides into less volatile metal oxides,and the reduction became significant as chlorine content increase.For Cd,the chlorine promotes its volatility through the formation of more volatile CdCl 2.As a result,the increased moisture content increases the Pb,Zn,Cu and Cd concentrations in the bottom ash,which limits the utilization of the bottom ash as a construction material.Therefore,in order to accumulate heavy metals into the fly ash,MSW should be dried before incineration.     

垃圾焚烧中氯化物对重金属Cd迁移转化特性的影响

采用管式炉和模拟垃圾对垃圾焚烧中氯化物对重金属Cd迁移转化特性的影响进行了研究,使用ICP-AES(美国EPA消解方法)、SEM、EDS和XRD分析技术对重金属浓度、灰渣表面形貌、成分和灰渣X射线衍射物相等进行了分析.结果表明,氯化物的加入均使得97％以上的Cd分布于飞灰中,且随氯化物含量的增加在飞灰中的分布逐渐增加.有机氯PVC和无机氯NaCl含量的变化对Cd迁移分布的影响没有显著差别.PVC对Cd迁移分布影响受温度影响显著,550℃时Cd在飞灰中分布为80.51%,850℃时Cd在飞灰中的分布上升为97.91%,但在温度超过CdCl₂的熔点568℃后温度的影响较小.NaCl对Cd的迁移分布受温度影响不明显,加入NaCl后550℃时Cd在飞灰中分布为95.02%,1 000℃时在飞灰中的分布为96.58%.氯化物存在下停留时间对Cd迁移分布没有显著影响.底渣和飞灰的SEM/EDS和XRD分析表明,PVC和NaCl对Cd迁移转化作用机理不同.     

A new gasification and melting incineration process of MSW with co-current shaft furnace

In all the municipal solid waste (MSW) disposal technology, incineration with gasification and melting has been taken as a environmentally sound and zero emission technology owing to avoiding second-pollution of heavy metals and dioxin. In this background, a new direct gasification and melting incineration process with co-current shaft furnace is put forward. In this process, MSW and combustion-supporting air are co-current from top to bottom in a shaft furnace. Fuel gas from pyrolysis and gasification burns completely in the bottom in order to offer energy for slag melting. The simulation experiment of the co-current shaft furnace has been done. The results of simulation experiment show that the temperature on the condition of co-current is much higher than on the condition of countercurrent at the bottom of reaction tube and so is the CO₂ quantity discharged from reaction tube. It can be concluded that the co-current shaft furnace is more suitable for direct gasification and melting incineration process.     

Study on pyrolysis and gasification of wood in MSW

In order to develop municipal solid waste（MSW） pyrolysis/gasification and melting technology with low emission and high efficiency, it was planed that all the main components in MSW and some typical kinds of MSW were pyrolyzed/gasified to propose an expert system for raw MSW. In this paper, wood, which was a prevalent component in MSW, was pyrolyzed and gasified in fluidized-bed reactors at different apparent excess air ratios （EARs）, temperatures and fluidizing velocities. For pyrolysis, with tem- perature increasing from 400℃ to 700℃, the yield of pyrolysis char decreased while that of pyrolysis gas increased （in this paper respectively from 28% to 20% and from 10% to 35%）, and when temperature was 500℃, the yield of pyrolysis tar reached the highest, up to 38% in this paper. It was the optimum for gasification when temperature was 600℃ and apparent EAR was 0.4. Under the experimental conditions of this paper, gasification efficiency achieved 73%, lower heat value（LHV） reached 5800 kJ/（Nm^3） and yield of syngas was 2.01 Nm^3/kg. Lower fluidizing velocity was useful to upgrade gasification efficiency and LHV of syngas for wood gasification. Based on the results, the reactive courses and mechanism were analyzed respectively for wood pyrolysis and gasification.     

生活垃圾焚烧飞灰处置技术与应用瓶颈

生活垃圾焚烧飞灰富含二噁英、重金属和可溶盐,属于危险废物,需进行无害化处理。但当前垃圾焚烧产业普遍存在“重烟气、轻飞灰”问题,造成飞灰处置技术和能力不足,已成为当前制约垃圾焚烧产业发展的重要瓶颈。综述了飞灰的产生、物化特性以及处置技术。重点介绍了当前普遍采用的3种处理方式以及技术应用难点,包括螯合稳定耦合填埋、水洗脱盐耦合水泥窑协同处置和熔融玻璃化处理等,以期为垃圾焚烧飞灰的无害化处置行业提供技术参考。     

垃圾焚烧系统中二噁英类形成机理及影响因素

垃圾焚烧是城市中二噁英类污染的主要来源之一，因此如何控制焚烧二噁英类的形成和排放是目前研究的热点。本文探讨了垃圾焚烧过程中二噁英类的三种形成途径：原始垃圾中存在二噁英类、从头合成、前体物形成。并且进一步分析了二噁英类形成的影响因素(包括反应物、反应表面、催化剂、温度、烟气环境、氯源、水分)，从而为二噁英类的形成和排放控制提供理论基础和依据。     

Low SO2 emission from CFB co-firing MSW and bituminous

Influence of co-firing rate on SO2 emission from co-firing municipal solid waste(MSW) and bituminous containing high amount of sulfur(1.79%) was studied in a 0.15 MWt circulating fluidized bed (CFB). The temperature selected is 1123 K, typical for MSW incineration using CFB. The particle concentration in the dilution zone of the furnace, the alkali metal concentration and sulfate concentration in the recirculating ash and fly ash, and flue gas composition were determined. The results showed that the addition of MSW leads to a significant decrease in SO2 emission. Concentration of SO2 in flue gas decreased to 0 with the co-firing rate greater than 51%. This reduction in SO2 emission is attributed both to the high particle concentration in the dilution zone of the furnace, the high content of alkali metals in the bed material, and to the comparatively high concentration of HCI in flue gas during co-firing of MSW and bituminous.     

添加剂对垃圾焚烧飞灰熔融过程二不断噁英分解的影响

为了研究添加剂对垃圾飞灰熔融处理过程中二噁英分解特性的影响，选择碱性氧化物CaO和液体陶瓷(LC)2种添加剂，改变温度、气氛和熔融时间研究2种添加剂对二噁英分解率的影响．研究表明CaO对二噁英分解影响随气氛不同而改变，氧化气氛下，加入CaO使二噁英的分解率略微降低，而在还原气氛下则会使二噁英分解率升高．液体陶瓷添加剂对熔融过程二噁英分解有显著影响．1400℃时，随着LC添加比例由0增加到10％，二噁英分解率则从99．997％升高到100％．同时加入10％的LC可以使二噁英的完全分解温度由无添加剂时的1460℃降低至1100℃．