基于密相半干法脱硫工艺的生石灰消化及改性

以某公司生产的生石灰作为脱硫剂,密相半干法脱硫工艺在某炼铁厂烧结烟气脱硫工程的应用为例,对生石灰的消化反应和调质改性进行实验,考察其满足脱硫要求的最佳消化条件和烧结机头灰作为改性剂的比重。实验表明,当水灰比在1.5～1.7、生石灰粒径在200μm以下、消化温度在55℃左右、搅拌轴转速在15～25 r/min的范围内,可以保证生石灰有最佳的转化率,烧结机头灰占比重的5%时为最佳改性剂量;同时对实验的工程运行成本和脱硫效果进行分析,使用自制改性脱硫剂即可以节约运行成本和水电资源,又能提高脱硫效果,为脱硫设备的长期稳定运行提供了可靠依据。     

飞灰/水菱镁石新型复合脱硫剂的性能研究

采用飞灰和水菱镁石水合搅拌制备飞灰/水菱镁石新型复合脱硫剂,模拟湿法烟气脱硫过程,采用正交实验分析法探讨了液固比(质量比)、反应温度、搅拌速度以及鼓泡深度4个因素对脱硫效率的影响。结果发现:复合脱硫剂的比表面积增大,这有利于该复合脱硫剂与气相SO2的接触和反应,因而提高了脱硫效率。复合脱硫剂的最佳反应组合:液固比为15.0∶1.0、反应温度为常温(20℃)、搅拌速度为150r/min、鼓泡深度为2.0cm,该条件下脱硫效率为98.58%。     

高活性脱硫剂脱硫工艺的实验研究

对以粉煤灰为原料制备的高活性脱硫剂进行了半干法烟气脱硫实验研究,考虑添加剂、脱硫剂加入量、反应温度、烟气流量工艺因素的影响时该活性脱硫剂的脱硫性能;实验结果表明,加入添加剂后,脱硫效率提高1.5%～8.1%;当烟气流量＜2 m3/min,钙硫比取1.5～2.0范围时,脱硫效率较高;一定范围内反应温度变化对脱硫效率影响不大.     

造纸碱回收白泥的特性分析与脱硫应用

研究了白泥和石灰粉为脱硫剂对电厂烟道气的脱硫效果,结果表明:与石灰粉相比,白泥的脱硫率可提高1.0%~2.5%;以石灰粉作脱硫剂时,吸收塔进口SO_2浓度为900~1 400 mg·Nm~(-3),其脱硫率从95.5%下降到93%;以石灰粉为脱硫剂时,脱硫率始终保持在97%~99%。分析白泥的脱硫效果要优于石灰粉的原因可能有:白泥的粒径小于石灰粉,较大的比表面积更有利于吸收SO_2;白泥的结构较疏松,且含有少量残碱及微量元素。     

不同载体负载氧化铜常温脱除H_2S

通过沉淀法制备了纯CuO和3种CuO/SiO_2、CuO/ZrO_2和CuO/Al_2O_3负载型脱硫剂。利用固定床反应器进行了硫化氢吸附测试,并采用XRD、SEM、TEM、H2-TPR、比表面积和孔结构等表征技术对脱硫剂的结构进行了分析。结果表明,载体的存在明显提高了纯CuO脱硫剂的利用率和脱硫活性,其中以SiO_2为载体制备的脱硫剂性能最佳,硫容达14.3%,是纯CuO硫容的2.6倍;分析认为SiO_2抑制了CuO晶粒的形成,使得CuO/SiO_2脱硫剂的比表面积明显增大,活性组分的结晶度较差,因而有利于脱硫反应的进行。     

高活性脱硫剂脱硫工艺的实验研究

对以粉煤灰为原料制备的高活性脱硫剂进行了半干法烟气脱硫实验研究，考虑添加剂、脱硫剂加入量、反应温度、烟气流量工艺因素的影响时该活性脱硫剂的脱硫性能；实验结果表明，加入添加剂后，脱硫效率提高1．5％～8．1％；当烟气流量〈2m^3／min，钙硫比取1．5—2．0范围时，脱硫效率较高；一定范围内反应温度变化对脱硫效率影响不大。     

脱硫灰中杂质对石灰石脱硫活性的影响

研究脱硫灰中杂质对石灰石脱硫活性的影响具有重要意义,采用烟气湿法脱硫用石灰石粉反应速率的测定方法,使用瑞士万通902智能电位滴定仪,分析了SiO2、Al2O3、Fe2O3、CaSO3与MgO等脱硫灰中5种杂质对石灰石脱硫活性的影响。结果表明,在实验浓度范围内,SiO2、Al2O3、CaSO3的加入在一定程度上促进了石灰石的溶解,而MgO、Fe2O3的加入在一定程度上抑制了石灰石的溶解。将脱硫灰与石灰石掺合作脱硫剂时,要综合考虑这5种杂质对石灰石溶出的影响,选择适宜的脱硫灰和石灰石掺合比。     

半干半湿法烟气脱硫主要影响因素分析

建立了半干法气流床烟气脱硫实验反应装置。实验研究了温度、绝对含湿量和飞灰对烟气脱硫的影响。烟气温度在65～130℃之间,绝对含湿量通过改变蒸汽量调节,在0%～10%之间,并且采用飞灰一次加入来模拟返灰,石灰与粉煤灰的比例分别为1∶3,1∶5和1∶8。结果表明,没有水蒸气加入时,温度的升高对脱硫效率影响不大,加入水蒸气后温度为68℃左右时,脱硫效率最高;65℃时,绝对含湿量在73%时脱硫效率最高;在T=68℃、Ca/S=12时,与不加粉煤灰的脱硫剂相比,利用石灰/粉煤灰=1∶8的混合脱硫剂时,脱硫效率提高了128%。     

粗媒体颗粒流化床半干法烟气脱硫

开发了粗媒体颗粒流化床半干法烟气脱硫技术.在流化床内加入惰性粗媒体颗粒,改善脱硫剂与烟气的接触,延长脱硫剂在床内的停留时间,促进脱硫反应进行,提高脱硫效率和脱硫剂利用率.以工业用石灰石为脱硫剂,实验研究了粗媒体颗粒的加入量及其他操作条件对此过程脱硫效率的影响.结果表明:随着粗媒体颗粒粒径减小及床内加入量增加,烟气脱硫效率提高;随着Ca/S增大、饱和接近度降低、空速及脱硫剂颗粒粒径减小,脱硫效率提高.当粗媒体颗粒的静止床高为122 mm,饱和接近度为15～18℃、空速为2850 h-1、钙硫比为1.0～1.1、脱硫剂粒径为64μm时,脱硫效率可达90%以上.     

半干半湿法烟气脱硫主要影响因素分析

建立了半干法气流床烟气脱硫实验反应装置。实验研究了温度、绝对含湿量和飞灰对烟气脱硫的影响。烟气温度在65～130℃之间，绝对含湿量通过改变蒸汽量调节，在0％～10％之间，并且采用飞灰一次加入来模拟返灰，石灰与粉煤灰的比例分别为1：3，1：5和1：8。结果表明，没有水蒸气加入时，温度的升高对脱硫效率影响不大，加入水蒸气后温度为68℃左右时，脱硫效率最高；65℃时，绝对含湿量在7．3％时脱硫效率最高；在T=68℃、Ca／S：1．2时，与不加粉煤灰的脱硫剂相比，利用石灰／粉煤灰=1：8的混合脱硫剂时，脱硫效率提高了12．8％。     

湿法烟气脱硫反应过程的实验研究

在石灰石/石膏湿法烟气脱硫中试台上,系统开展了浆液pH值、飞灰浓度、液气比、入口SO2浓度、烟气速度和氧化方式等对脱硫反应过程影响的实验研究。实验表明,脱硫效率随着石膏浆液pH值、液气比的升高而增加,且入口SO2浓度越高,液气比越低,影响效应越明显;脱硫效率随着烟气速度、烟气温度和入口SO2浓度的增加而下降;石膏浆液中飞灰含量对系统脱硫效率具有一定的促进作用:pH值>5.6,飞灰浸出液中Fe3+含量相对较低,Fe3+对脱硫反应过渡态催化氧化影响程度较轻,不同工况脱硫效率差别不大。pH值<5.6,飞灰浸出液中Fe3+含量随pH值降低而增大,增效效果逐渐显著;氧化方式对脱硫反应过程有明显的影响,强制氧化工艺的脱硫效率比自然氧化的高5%左右。     

Fenton氧化法同时脱硫脱硝的实验研究

应用Fenton液相氧化吸收法进行同时脱硫脱硝实验。首先,利用单因素实验,分别考察了H2O2浓度、Fe2+投加量、初始pH值、UV照射和温度对脱硫脱硝的影响。结果表明,SO2和NO去除率随着H2O2浓度和Fe2+投加量的增大而提高;初始pH对SO2和NO的去除有较大影响;UV能促进SO2和NO的净化;温度对脱硫效率影响不大,但对NO的去除有显著作用,适当升温可以提高脱硝效率。随后,考察了SO2对NO去除率的影响。通过单独脱硝和同时脱硫脱硝的对比实验发现,SO2的加入对NO的去除有一定的促进作用,Fenton法可同时获得起始约80%的脱硝效率和98%以上的脱硫效率。     

基于响应曲面法优化烧结烟气脱硫灰改性工艺

采用BOX-Behnken的中心组合实验设计及响应面分析方法对半干法烧结烟气脱硫灰进行改性研究,得到脱硫灰转化率的预测模型。结果表明:通过该预测模型可以很好地描述脱硫灰的转化率与反应温度、反应时间和气固比等重要操作参数之间的关系,R2=0.9903。因素分析表明,反应温度对脱硫灰的转化率影响最大,同时反应温度和气固比的交互作用与反应温度和时间的交互作用对脱硫灰的转化率的影响作用相同。利用得到的改进预测模型可以计算脱硫灰的转化率。     

气升式反应器中微生物烟气脱硫研究

基于微生物酸性铁溶液烟气脱硫特性,实验构建了一套内循环气升式反应器.在反应器中,利用处于对数生长期的氧化亚铁硫杆菌(Thiobacillus ferrooxidans)酸性铁溶液进行了模拟烟道气SO2脱除实验研究.为寻求高脱硫率,实验研究了铁离子浓度、入口氧含量、细菌数和pH值的变化对脱硫率的影响.考察了反应液中Fe(Ⅱ)离子浓度的变化规律.实验表明,含T.f菌酸性铁溶液的脱硫效果较高;Fe离子浓度在7.67 g/L左右时脱硫率最佳;入口气中氧含量、反应液中细菌数和pH值越高,反应液的脱硫率也就越高.反应液中的Fe(Ⅱ)离子浓度是一先扬后抑的变化过程.     

Fine particle migration and collection in a wet electrostatic precipitator

Electrostatic precipitation is considered as an effective technology for fine particle removal. A lab-scale wet electrostatic precipitator (ESP) with wire-to-plate configuration was developed to study particle migration and collection. The performance of the wet ESP was evaluated in terms of the corona discharge characteristics, total removal efficiency and fractional removal efficiency. The corona discharge characteristics and particle removal abilities of the wet ESP were investigated and compared with dry ESP. Particle removal efficiency was influenced by discharge electrode type, SO₂ concentration, specific collection area (SCA) and particle/droplet interaction. Results showed that the particle removal efficiency of wet ESP was elevated to 97.86% from 93.75% of dry ESP. Three types of discharge electrodes were investigated. Higher particle removal efficiency and larger migration velocity could be obtained with fishbone electrode. Particle removal efficiency decreased by 2.87% when SO₂ concentration increased from 0 ppm to 43 ppm as a result of the suppression of corona discharge and particle charging. The removal efficiency increased with higher SCA, but it changed by only 0.71% with the SCA increasing from 25.0 m²/(m³/s) to 32.5 m²/(m³/s). Meanwhile, the increasing of particle and droplet concentration was favorable to the particle aggregation and improved particle removal efficiency.

Implications: This work tends to study the particle migration and collection under spraying condition. The performance of a wet electrostatic precipitator (ESP) is evaluated in terms of the corona discharge characteristics, total particle removal efficiency, and fractional particle removal efficiency. The effects of water droplets on particle removal, especially on removal of particles with different sizes, is investigated. The optimization work was done to determine appropriate water consumption, discharge electrode type, and specific collection area, which can provide a basis for wet ESP design and application.     

钙质煤渣吸附剂脱除烟气中二氧化硫的实验研究

利用锅炉本身排出的煤渣作脱硫剂的基本核粒,配人少量的石灰,加水搅拌均匀,使石灰裹覆在煤渣颗粒表面,制成具有较大比表面积的钙质煤渣脱硫剂,用于烟气脱硫实验研究.实验结果表明,钙制煤渣脱硫剂比未经处理的煤渣脱硫率高,在一定的石灰添加范围内(10%～20%),脱硫率随石灰添加量的增加而增加,并存在一最佳用量.     

氢氧化钠-钢渣双碱法烧结烟气脱硫工艺

在鼓泡反应器中考察了氢氧化钠-钢渣双碱法烧结烟气脱硫的主要影响因素。结果表明,在温度为常温,钢渣反应时间为2 h,钢渣加入量为40 g,SO2进口浓度为2 400 mg/m3,钢渣粒径为200目以上,烟气流量为0.05 m3/h,循环液pH保持在7～8,Na+浓度为0.5 mol/L,循环液为500 mL的条件下,脱硫率可长时间保持在80%以上。同时,对钢渣-氢氧化钠双碱法烧结烟气脱硫机理进行了探讨。     

改性酚醛基炭泡沫的表面结构及脱硫脱硝

采用前驱体改性的方法,以CuCl2、FeCl2和MgCl2为改性剂,制备出改性酚醛泡沫,经炭化/活化得到改性酚醛基炭泡沫。研究了不同金属对酚醛基炭泡沫表面物理与化学特性的影响,并进行同时脱硫脱硝实验研究。通过研究发现,添加CuCl2的样品比添加FeCl2、MgCl2的样品的中孔孔容大接近10倍;比表面积和孔容是CFCu>CF0>CFFe>CFMg;金属改性剂主要以金属和金属氧化物的形式存在于酚醛基炭泡沫中,而表面其他官能团大体结构不变。经CuCl2、FeCl2和MgCl2改性后,脱硫效率分别提高了39%、11%和13%,脱硝效率分别提高了19%、10%和4%,其中以CuCl2改性的酚醛基炭泡沫的效率最高。     

Current Status of the ADVACATE Process for Flue Gas Desulfurization

The following report discusses current bench- and pilot-plant advances in preparation of ADVAnced siliCATE (ADVACATE) calcium silicate sorbents for flue gas desulfurization. It also discusses current bench- and pilot-plant advances in sorbent preparation. Fly ash was ground in a laboratory scale grinder prior to slurring in order to decrease the slurring time needed for the sorbent to be reactive with SO₂. Reactivity of ADVACATE sorbents with SO₂ in the bench-scale reactor correlated with their surface area.

ADVACATE sorbents produced with ground fly ash were evaluated in the 50 cfm (85 m³/h) pilot plant providing 2 s duct residence time. ADVACATE sorbent was produced by slurrying ground fly ash (median particle size of 4.3 µm) with Ca(OH)₂ at the weight ratio of 3:1 at 90°C (194°F) for 3hto yield solids with 30 weight percent of initial free moisture. When this sorbent was injected into the duct with 1500 ppm SO₂ and at 11°C (20°F) approach to saturation, the measured SO₂ removal was approximately 60percent at a Ca/S stoichiometric ratio of 2. Previously, when ADVACATE sorbent was produced at 90°C (194°F) and at the same fly-ash-to-Ca(OH)₂ weight ratio using unground fly ash, removal under the same conditions in the duct was approximately 50 percent following 12 h slurring. The report presents the results of pilot-scale recycle tests at the recycle ratio of 2. Finally, the report discusses future U.S. Environmental Protection Agency plans for commercialization of ADVACATE.     

Effect of Flue Dust on the Vanadium Oxide Catalyst Utilized by the Contact Oxidation Process

Concepts for controlling SO₂ from fossil fuels can be separated into two main categories: (1) Residual and vacuum gas oil desulfurization and (2) Flue gas desulfurization. The Kiyoura-T.I.T. process confines itself to the desulfurization of flue gas. It employs vandium oxide as a catalyst which oxidizes the sulfur dioxide to trioxide, followed by a gaseous phase reaction of ammonia. The end product, ammonium sulfate is removed by an electrostatic precipitator. (The details were presented at annual meetings of APCA in 1966 and 1967 as 1 and II.) Flue gas is passed through cyclone and dust filter to remove dust. Under normal operating conditions almost all of the dust is removed at the filters. The author carried out experiments to determine whether there was any effect on the activity of the catalyst, assuming that a portion of the dust escapes into the stream along the flue. It has been generally accepted that in fuel oil firing steam power plants, about 100 mg./nm³ of dust including carbon, hydrocarbon, and ash are normally contained in the flue stream. The carbon and hydrocarbon is oxidized readily at the filters and exists only as ash. An amount of ash equivalent to the amount assumed to have settled on the catalyst over a period of 3–12 months, was placed on the catalyst, and experiments were carried out. The SO₂ conversion efficiency was measured and found to be over 93%. The results showed that at the actual operational temperature of 450°C, ash had practically no effect at all.