Influence of iron-bearing phyllosilicates on the dechlorination kinetics of 1,1,1-trichloroethane in Fe(II)/cement slurries

This study examines the effect of iron-bearing phyllosilicates on dechlorination rates of chlorinated aliphatic hydrocarbons (CAHs) in iron-based degradative solidification/stabilization (DS/S-Fe(II)). Laboratory batch experiments were conducted to evaluate dechlorination rates of 1,1,1-trichloroethane (1,1,1-TCA) in a mixture solution of Fe(II), cement and three different iron-bearing phyllosilicates (biotite, vermiculite, and montmorillonite). A first-order rate model was generally used to describe the dechlorination kinetics and the rate constants were dependent on soil mineral type (biotite, vermiculite, and montmorillonite), Fe(II) dose, and the mass ratio of cement to soil mineral. The pseudo-first-order rate constant for montmorillonite was lower than that for biotite and vermiculite by factors of 11-27 when the mass ratio of cement to phyllosilicates was fixed at one. The presence of biotite and vermiculite increase and the presence of montmorillonite decrease the degradation rate that would be observed in their absence. The effect of cement/mineral ratio on rate constants with three different soil minerals indicates that biotite was more reactive than the other two phyllosilicates. This may be due to high accessible natural Fe(II) content in biotite. Montmorillonite appears to inhibit dechlorination by either inactivating Fe(II) by ion exchange or by physically blocking active sites on cement hydration products.     

新型水泥立窑水除尘系统及控制

介绍了一种新型的立窑水除尘系统,该系统采用适用于高温、高湿环境的新型轴流风机,处理用水可循环使用,没有二次污染,除尘效率高,粉尘排放达到标准.同时详细介绍了该系统的控制原理和控制电路的设计.     

Possible reuse of Egyptian controlled cement dust

Possibilities for the reuse of controlled cement dust, collected from the hopper of the electrostatic precipitators installed on the different cement kilns of two of the three biggest companies for Portland cement production located to the south of Cairo, have been investigated. Twenty-one factors representing the physical properties and mineral and chemical composition of the cement dust were estimated and discussed. The results have been compared with the corresponding figures of three Portland cement companies in the United Arab Emirates and also with the British Standard Requirements of ordinary Portland cement. The study found that the cement dust can be reused after some feasible treatments, such as increasing the fineness and tricalcium silicate ratio and decreasing its alkalinity. Consequently, in this circumstance, pollution prevention at source is proving to be a boon as it can not only bring down pollution levels but also add to the companies' profits through efficient use of resources.     

Pozzolanic reactivity of the synthetic slag from municipal solid waste incinerator cyclone ash and scrubber ash

This study investigates the pozzolanic reactions and compressive strength of the blended cement manufactured using synthetic slag obtained from municipal solid waste incinerator (MSWI) cyclone ash and scrubber ash as partial replacement of portland cement. The synthetic slag was made by co-melting the MSWI scrubber ash and cyclone ash mixtures at 1400 degrees C for 30 min. Following pulverization, the different types of slag were blended with cement as cement replacement at ratios ranging from 10 to 40 wt %. The synthetic slag thus obtained was quantified, and the characteristics of the slag-blended cement pastes were examined. These characteristics included the pozzolanic activity, compressive strength, hydration activity, crystal phases, species, and microstructure at various ages. The 90-day compressive strength developed by slag-blended cement pastes with 10 and 20 wt % of the cement replaced by the synthetic slag outperformed ordinary portland cement by 1-7 MPa. X-ray diffraction species analyses indicated that the hydrates in the slag-blended cement pastes were mainly portlandite, the calcium silicate hydrate gels, and calcium aluminate hydrate salts, similar to those found in ordinary portland cement paste. Differential thermal and thermogravimetric analysis also indicated that the slag reacted with portlandite to form calcium silicate hydrate gels.     

Selective leaching of atmospheric aerosols: Resolution of limestone and cement

Samples of cement, limestone and soil aerosols prepared in our laboratory were tested for the aqueous solubility of Ca, Mg, Al, Fe and Si. While these elements were found to be practically non-leachable by water from soil, approximately 90% of Ca and 60% of Mg were extractable from cement and limestone aerosols. About 80% of Al and almost all the Si were also teachable from the cement aerosols. A method was developed for resolving limestone and cement aerosols from soil using water-soluble Ca and Mg as their marker elements. Furthermore cement and limestone could be resolved from one another using watersoluble Al (and/or Si) as the marker element of cement. The method was successfully tested on ambient aerosols collected near three cement factories. In the water extracts of these samples, a linear relationship was observed between Ca and Mg, the slope for which was in accordance with that expected for limestone and cement. Similarly, the insoluble Ca and Mg (obtained by subtracting Ca and Mg in the water extract from the total) showed a linear relationship with the insoluble Al. Their slopes were again typical of those reported for soils. This study demonstrated that selective leaching can be used to determine cement, limestone and soil components in ambient aerosols. Selective leaching with other solvents may enable a more complete apportionment of atmospheric aerosol sources.     

固体废弃物对新拌水泥浆体密实度与强度的影响

研究固体废弃物(石灰石粉、粉煤灰、赤泥和矿渣)作掺合料颗粒体系与新拌浆体填充密实性能的关系;分析了在水胶比为0.3时,以上4种固体废弃物以不同比例等质量取代水泥的净浆强度。实验结果表明,石灰石粉、粉煤灰、赤泥作为掺合料,能够改善胶凝材料的颗粒级配,填充新拌水泥浆体中的孔隙,使浆体更为密实,并且对其净浆的强度有利。     

水泥企业清洁生产潜力评估系统研究

本文针对我国中小水泥企业立窑生产工艺现状,提出一套简洁实用、操作性较强的清洁生产评估体系,通过对企业现状和基本工艺数据的采集,分析企业在不同方面的清洁生产潜力,明确企业的国内外地位,为企业领导的决策提供依据。     

磷石膏的改性及其在水泥生产中的应用

研究了磷石膏的改性方法及改性磷石膏在水泥生产中的应用，结果表明，通过改性，可将磷石膏中对水泥有害的杂质转化为难溶性，并能改善磷石膏中硫酸钙的溶解性能，改性磷石膏可以替代天然石膏用于水泥生产。     

The role of the cement industry in the contamination of air, water, soil and plant with vanadium in Cairo

Levels of vanadium in air, water, soil and plants resulting from the operation of a cement factory in south Cairo were extensively studied. Results obtained were compared with the level of vanadium in a relatively non-polluted residential area. It was concluded that the studied cement factory is the main source of the element to the adjacent environment. This is essentially due to the fact that this cement factory is using fossil fuels and raw materials that both contain high levels of vanadium without adequate control of the release of pollutants. Continuous release of air-borne dust from the cement industry will increase the level of vanadium in the surrounding environment in the long run.     

高铝粉煤灰提取氧化铝后硅钙渣用作水泥混合材

为了使高铝粉煤灰提取氧化铝后所产生的硅钙渣被大量的用作水泥混合材,通过水泥强度、水化放热和干缩性实验研究了原状硅钙渣和脱碱硅钙渣对水泥强度和稳定性的影响。结果表明,当硅钙渣掺量达30%时,硅钙渣水泥强度仍可满足P·C 32.5水泥要求。且随硅钙渣掺入量的增加,水泥早期水化放热速率增加的同时水泥累计水化放热量和干缩率还会显著降低。与原状硅钙渣相比,在同等掺量的情况下,脱碱硅钙渣更有利于保持水泥强度,降低其水化热和改善干缩性。     

Severe particulate pollution from the deposition practices of the primary materials of a cement plant

Global cement production has increased twofold during the last decade. This increase has been accompanied by the installation of many new plants, especially in Southeast Asia. Although various aspects of pollution related to cement production have been reported, the impact of primary material deposition practices on ambient air quality has not yet been studied. In this study, we show that deposition practices can have a very serious impact on levels of ambient aerosols, far larger than other cement production-related impacts. Analyses of ambient particulates sampled near a cement plant show 1.3–30.4 mg/m³ total suspended particulates in the air and concentrations of particles with a diameter of 10 μm or less at 0.04–3 mg/m³. These concentrations are very high and seriously exceed air quality standards. We unequivocally attribute these levels to outdoor deposition of cement primary materials, especially clinker, using scanning electron microscopy/energy-dispersive X-ray spectroscopy. We also used satellite-derived aerosol optical depth maps over the area of study to estimate the extent of the spatial impact. The satellite data indicate a 33 % decrease in aerosol optical depth during a 10-year period, possibly due to changing primary material deposition practices. Although the in situ sampling was performed in one location, primary materials used in cement production are common in all parts of the world and have not changed significantly over the last decades. Hence, the results reported here demonstrate the dominant impact of deposition practices on aerosol levels near cement plants.     

利用水泥处理垃圾渗滤液生物处理出水的研究

利用水泥的表面吸附和水化反应性质处理垃圾渗滤液生物处理出水可以取得很好的效果,COD的去除率可达69.5%.处理效果与水灰比、反应时间密切相关,低水灰比和较长反应时间对COD的去除更为有利.对处理前后水样的COD和TOC分析表明,水泥对非TOC贡献的COD有很强的去除效果.     

Wet deposition of mercury within the vicinity of a cement plant before and during cement plant maintenance

Hg species (total mercury, methylmercury, reactive mercury) in precipitation were investigated in the vicinity of the Lehigh Hanson Permanente Cement Plant in the San Francisco Bay Area, CA., USA. Precipitation was collected weekly between November 29, 2007 and March 20, 2008, which included the period in February and March 2008 when cement production was minimized during annual plant maintenance. When the cement plant was operational, the volume weighted mean (VWM) and wet depositional flux for total Hg (Hg_T) were 6.7 and 5.8 times higher, respectively, compared to a control site located 3.5 km east of the cement plant. In February and March, when cement plant operations were minimized, levels were approximately equal at both sites (the ratio for both parameters was 1.1). Due to the close proximity between the two sites, meteorological conditions (e.g., precipitation levels, wind direction) were similar, and therefore higher VWM Hg_T levels and Hg_T deposition likely reflected increased Hg emissions from the cement plant. Methylmercury (MeHg) and reactive Hg (Hg(II)) were also measured; compared to the control site, the VWM for MeHg was lower at the cement plant (the ratio = 0.75) and the VWM for Hg(II) was slightly higher (ratio = 1.2), which indicated the cement plant was not likely a significant source of these Hg species to the watershed.     

Formation, release and control of dioxins in cement kilns

Co-processing of hazardous wastes in cement kilns have for decades been thought to cause increased emissions of PCDD/PCDFs--a perception that has been evaluated in this study. Hundreds of PCDD/PCDF measurements conducted by the cement industry and others in the last few years, on emissions and solid materials, as well as recent test burns with hazardous wastes in developing countries do not support this perception. Newer data has been compared with older literature data and shows in particular that many emission factors have to be reconsidered. Early emission factors for cement kilns co-processing hazardous waste, which are still used in inventories, are shown to be too high compared with actual measurements. Less than 10 years ago it was believed that the cement industry was the main contributor of PCDD/PCDFs to air; data collected in this study indicates however that the industry contributes with less than 1% of total emissions to air. The Stockholm Convention on POPs presently ratified by 144 parties, classifies cement kilns co-processing hazardous waste as a source category having the potential for comparatively high formation and release of PCDD/PCDFs. This classification is based on early investigations from the 1980s and 1990s where kilns co-processing hazardous waste had higher emissions compared to those that did not burn hazardous waste. However, the testing of these kilns was often done under worst case scenario conditions known to favour PCDD/PCDF formation. More than 2000 PCDD/PCDF cement kiln measurements have been evaluated in this study, representing most production technologies and waste feeding scenarios. They generally indicate that most modern cement kilns co-processing waste today can meet an emission level of 0.1ngI-TEQ/m(3), when well managed and operated. In these cases, proper and responsible use of waste including organic hazardous waste to replace parts of the fossil fuel does not seem to increase formation of PCDD/PCDFs. Modern preheater/precalciner kilns generally seems to have lower emissions than older wet-process cement kilns. It seems that the main factors stimulating formation of PCDD/PCDFs is the availability of organics in the raw material and the temperature of the air pollution control device. Feeding of materials containing elevated concentrations of organics as part of raw-material-mix should therefore be avoided and the exhaust gases should be cooled down quickly in long wet and long dry cement kilns without preheating. PCDD/PCDFs could be detected in all types of solid samples analysed: raw meal, pellets and slurry; alternative raw materials as sand, chalk and different ashes; cement kiln dust, clinker and cement. The concentrations are however generally low, similar to soil and sediment.     

污泥焚烧灰固化处理技术研究

研究了硅酸盐水泥、高铝水泥、高岭土和β-萘系减水剂在污泥焚烧灰固化技术中的应用效果。考察了污泥焚烧灰固化块(以下简称固化块)的抗压强度,测定了固化块的重金属浸出毒性,并采用X射线衍射(XRD)和扫描电镜(SEM)分析固化块组成和微观结构。结果表明,4种物质对提高固化块的抗压强度均具有较好的效果,硅酸盐水泥、高铝水泥、高岭土和β-萘系减水剂的适宜掺量分别为10、30、20、1.0g(以100g污泥焚烧灰中掺加的质量计)。XRD和SEM分析结果显示,经固化处理后制得的固化块结构密实,存在石英(SiO2)、水化硅铝酸钙(CaAl2Si2O8)和水化硅酸铝钙(Ca2Al2SiO7)等物质,其中水化硅铝酸钙等凝胶物质有利于提高固化块的抗压强度。     

Lead,mercury, cadmium,chromium, nickel,copper, zinc,calcium, iron,manganese and chromium (VI) levels in Nigeria and United States of America cement dust

This study was aimed at investigating the relative abundance of heavy metals in cement dust from different cement dust factories in order to predict their possible roles in the severity of cement dust toxicity. The concentrations of total mercury (Hg), copper (Cu), chromium (Cr), cadmium (Cd), nickel (Ni), manganese (Mn), lead (Pb), iron (Fe) and chromium (VI) (Cr (VI)) levels in cement dust and clinker samples from Nigeria and cement dust sample from the United States of America (USA) were determined using graphite furnace atomic absorption (GFAAS), while Zn and Ca were measured by flame atomic absorption spectrophotometry (FAAS), and Cr (VI) by colorimetric method. Total Cu, Ni and Mn were significantly higher in cement dust sample from USA (p < 0.05), also, both total Cr and Cr (VI) were 5.4–26 folds higher in USA cement dust compared with Nigeria cement dust or clinker (p < 0.001). Total Cd was higher in both Nigeria cement dust and clinker (p < 0.05 and p < 0.001), respectively. Mercury was more in both Nigeria cement dust and clinker (p < 0.05), while Pb was only significantly higher in clinker from Nigeria (p < 0.001). These results show that cement dust contain mixture of metals that are known human carcinogens and also have been implicated in other debilitating health conditions. Additionally, it revealed that metal content concentrations are factory dependent. This study appears to indicate the need for additional human studies relating the toxicity of these metals and their health impacts on cement factory workers.     

Comparison of hematite/Fe(II) systems with cement/Fe(II) systems in reductively dechlorinating trichloroethylene

Reactive reductants of cement/Fe(II) systems in dechlorinating chlorinated hydrocarbons are unknown. This study initially evaluated reactivities of potential reactive agents of cement/Fe(II) systems such as hematite (alpha-Fe(2)O(3)), goethite (alpha-FeOOH), lepidocrocite (gamma-FeOOH), akaganeite (beta-FeOOH), ettringite (Ca(6)Al(2)(SO(4))(3)(OH)(12)), Friedel's salt (Ca(4)Al(2)Cl(2)(OH)(12)), and hydrocalumite (Ca(2)Al(OH)(6)(OH).3H(2)O) in reductively dechlorinating trichloroethylene (TCE) in the presence of Fe(II). It was found that a hematite/Fe(II) system shows TCE degradation characteristics similar to those of cement/Fe(II) systems in terms of degradation kinetics, Fe(II) dose dependence, and final products distribution. It was therefore suspected that Fe(III)-containing phases of cement hydrates in cement/Fe(II) systems behaved similarly to the hematite. CaO, which was initially introduced as a pH buffer, was observed to participate in or catalyze the formation of reactive reductants in the hematite/Fe(II) system, because its addition enhanced the reactivities of hematite/Fe(II) systems. From the SEM (scanning electron microscope) and XRD (X-ray diffraction) analyses that were carried out on the solids from hematite/Fe(II) suspensions, it was discovered that a sulfate green rust with a hexagonal-plate structure was probably a reactive reductant for TCE. However, SEM analyses conducted on a cement/Fe(II) system showed that hexagonal-plate crystals, which were presumed to be sulfate green rusts, were much less abundant in the cement/Fe(II) than in the hematite/Fe(II) systems. It was not possible to identify any crystalline minerals in the cement/Fe(II) system by using XRD analysis, probably because of the complexity of the cement hydrates. These observations suggest that major reactive reductants of cement/Fe(II) systems may differ from those of hematite/Fe(II) systems.     

流化床锅炉飞灰活性激发与建材利用的试验研究

流化床锅炉飞灰活性较差,常规的粉煤灰活性激发方法对该飞灰效果不佳.本研究采用了加入适当激发剂的方法激发其活性,结果表明,加入激发剂后水泥胶砂的早期抗折、抗压强度均有100%的增长,后期抗折强度提高约100%、抗压强度提高60%以上,凝结时间和安定性均符合要求.水泥中飞灰掺量达40%时,其胶砂各龄期强度均达到甚至超过了42.5R水泥的强度;飞灰掺量65%～75%时,胶砂强度显示仍可生产一些低强度要求的建材产品,如砌筑水泥、建筑砂浆等.采用XRD、SEM等微观测试手段对飞灰活性激发机理进行了探讨.     

染料废水混凝污泥免烧砖浸出毒性的研究

染料废水混凝污泥处理处置及资源化利用对环境保护和染料生产企业的可持续发展有重要意义。依据《固体废物浸出毒性浸出方法水平振荡法》(HJ 557—2009)和《固体废物浸出毒性浸出方法硫酸硝酸法》(HJ/T 299—2007)对污泥和污泥免烧砖制备浸出液,用分光光度法和化学滴定法测定了浸出液中主要有机污染物(对硝基苯胺、苯胺、间苯二胺和丙烯腈)的含量。结果表明:(1)硅酸盐水泥(样品标记为42.5R、水泥1、水泥2)和铝酸盐水泥(样品标记为CA)对苯胺和间苯二胺的固化效果差别不大;水泥2对对硝基苯胺的固化效果最好;42.5R对丙烯腈的固化效果不如其他3种水泥。(2)对硝基苯胺、苯胺、间苯二胺、丙烯腈经水泥固化后,其浸出毒性均降低。     

交联阳离子淀粉螯合剂对铬渣的处理研究

合成了作为重金属螯合剂的交联阳离子淀粉 ,并将它用于铬渣的固化实验 ,对固化体的浸出毒性、表面浸出率、抗压强度等指标进行了测试。结果表明 ,添加高分子螯合剂后的固化体的浸出毒性降低 6 6 4 % ,远远小于国家标准的1 5mg/L ;2 8d后的表面浸出率仅为 1 0 -6数量级 ;抗压强度有所下降 ,但 2 8d养护后的抗压强度大于 30MPa ,符合填埋或建筑综合利用的强度要求