Environmental impacts of post-consumer material managements: Recycling,biological treatments,incineration

The environmental impacts of recycling, mechanical biological treatments (MBT) and waste-to-energy incineration, the main management strategies to respond to the increasing production of post-consumer materials are reviewed and compared. Several studies carried out according to life-cycle assessment (LCA) confirm that the lowest environmental impact, on a global scale, is obtained by recycling and by biological treatments (composting and anaerobic fermentations) if compost is used in agriculture. The available air emission factors suggest that, on a local scale, mechanical biological treatments with energy recovery of biogas, may be intrinsically safer than waste-to-energy incinerators. Several studies confirm the capability of biological treatments to degrade many toxic xenobiotic contaminating urban wastes such as dioxins and polycyclic aromatic hydrocarbons, an important property to be improved, for safe agricultural use of compost. Further LCA studies to compare the environmental impact of MBTs and of waste-to-energy incinerators are recommended.     

Bioplastic Wastes: The Best Final Disposition for Energy Saving

The pressing need to reduce the consumption of non-renewable resources and the emission of greenhouse gases into the environment, in recent decades has led to the wide development of bio-based plastics that are produced from renewable sources, such as corn, wheat, oil seeds etc. Actually, the most important bio-based plastics on the market are the poly(lactic acid) (PLA) produced from Nature Works (USA) and the Mater-Bi, a starch based bioplastics, made from Novamont (Italy). The aim of this work is not only to assess the actual energy and greenhouse gases (GHGs) savings resulting from the production of bioplastics, compared with the production of conventional plastics, but also to analyze what might be the best final disposition of bioplastic wastes in order to maximize the energy saving. Therefore, by using the Life Cycle Assessment (LCA) methodology, LCAs cradle to gate and cradle to grave were carried out both for PLA and Mater-Bi, taking into consideration as final scenarios composting, incineration, anaerobic digestion and mechanical recycling processes. The work demonstrates how incineration, composting and anaerobic digestion processes are clearly under-performing, from an environmental point of view, with respect to the mechanical recycling process.     

PLA Chemical Recycling Process Optimization: PLA Solubilization in Organic Solvents

The recycling of used, post-industrial and post-consumer PLA is crucial to reduce both the consumption of renewable resources for the monomer synthesis and the environmental impact related to its production and disposal. Several processes are actually available: among these, there is a particular interest on the chemical recycling of PLA with production of its monomer. The aim of this work is to analyse the PLA dissolution behaviour in different organic solvents (acetone and Ethyl lactate) at different water concentrations in order to optimize the chemical depolymerisation process of PLA. New experimental data are presented and a kinetic model is provided for a first analysis. Preliminary results suggest that acetone based solvents (i.e., acetone water mixtures at various concentrations) are more effective to solubilize the PLA rather than the Ethyl-lactate based solvent. Anyway, an increase of water concentration in the solvent phase, determines both a reduction of the solvent power and a reduction of mass transport coefficient for the two solvents tested.     

Production of Poly(l-Lactide)-Degrading Enzyme by Amycolatopsis orientalis ssp. orientalis and Its Catalytic Ability in Biological Recycling of Poly(l-Lactide)

The fermentation conditions for poly(l-lactide) (PLA)-degrading enzyme production by Amycolatopsis orientalis ssp. orientalis were statistically optimized by response surface methodology. The optimal value of the most important factors was 0.39 % PLA and 0.34 % gelatin for 2.81 days of cultivation. Under these conditions, the model predicted a PLA-degrading activity of 155.30 U/l. The verification showed the production amount of 154.2 U/l. The crude enzyme from A. orientalis ssp. orientalis showed potent PLA-degrading ability, which is efficient for the biological recycling of PLA. Up to 4,000 mg/l of PLA granule was completely degraded within 5 days at 45 °C by the crude enzyme. l-lactic acid (600 mg/l) was obtained as a degradation product of PLA after only 2 h of incubation. The results indicated that the crude PLA-degrading enzyme from A. orientalis ssp. orientalis has the potential to degrade PLA to lactic acid for the recycling of PLA industry and waste disposal.     

Amino-Modified Halloysite Nanotubes to Reduce Polymer Degradation and Improve the Performance of Mechanically Recycled Poly(lactic acid)

From an environmental point of view, mechanical recycling is, in general, a good end-of-life option for poly(lactic acid) (PLA), one of the most important biobased polymers. However, the degradation of PLA during the service life and, especially, during the mechanical recycling process, leads to a decrease in the properties of PLA, thus reducing the applications of the recycled plastic. The main aim of this work was to study the addition of small amounts of halloysite nanotubes, during the recycling step, as the basis of a cost-effective method for improving the properties of the recycled PLA. Raw halloysite was modified with an aminosilane, and 2% by weight of both raw and modified halloysite were melt compounded with PLA previously subjected to accelerated ageing. The addition of the nanotubes led to recycled materials with improved properties because halloysite reduces the degradation of PLA by blocking the carboxyl groups, generated during the ageing and washing steps, which catalyze the degradation during the recycling process. This effect was more intense in the silanized nanotubes, because the carboxyl groups were effectively blocked by acid–base interactions with the amino groups of the chemical modification. The properties of the recycled plastic with only 2 wt% of silanized halloysite were very close to those of the virgin plastic.     

Effects of Diisocyanate and Polymeric Epoxidized Chain Extenders on the Properties of Recycled Poly(Lactic Acid)

Increasing demand in the use of poly(lactic acid) (PLA) leads to a debate about using potential foodstuffs for plastic production and a moral issue when starvation problem is taken into account. One of the solutions is recycling of PLA; however, recycling results in property losses during melt processing due to low thermal stability of PLA. This study focuses on using chain extenders to offset thermal degradation of recycled PLA. The effects of a diisocyanate and a polymeric epoxidized chain extender on the properties of the recycled poly(lactic acid) were investigated. In order to mimic the recycling process, PLA was subjected to thermo-mechanical degradation using a laboratory scale compounder. Chain extender type, loading and mixing time were investigated. On-line rheology and intrinsic viscosity measurements of PLA before and after chain extension confirmed that the molecular weight increased. Dynamic mechanical analysis, rheology and tensile tests revealed that the chain extenders led to a significant increase in modulus, strength and melt-viscosity. It was found that diisocyanate had slightly higher and faster chain extension reactivity than polymeric extender. Differential scanning calorimetry results showed an increase in the crystallization temperature due to the branched and extended chain structure.     

Evaluation of environmental impacts of food waste management by material flow analysis (MFA) and life cycle assessment (LCA)

This paper focuses on the evaluation of potential environmental impacts of food waste management practices by material flow analysis (MFA) and life cycle assessment (LCA) during different life cycle stages toward the environmentally sustainable options for Daejeon Metropolitan City (DMC) in Korea. The MFA and LCA studies were conducted to examine different recycling facilities of food waste. The results of the LCA study indicate that, among the different recycling methodologies currently in practice in DMC, Scenario 4 (wet and dry feed site) conduced to higher global warming potential (GWP) and higher acidification potential (AP), whereas Scenarios 2 (wet feed site 1) and 3 (wet feed site 2) resulted in the lowest impact. This is mainly due to the emission caused during the treatment stage. For eutrophication potential (EP), Scenario 1 (composting site) contributed to higher environmental impacts due to the emission of ammonia generated during the treatment process, while in case of photochemical ozone creation potential (POCP), the collection stage for all recycling facilities led to higher impacts to the environment due to the combustion of fossil fuels. This study indicates that the proper disposal of the final residues, such as solid sludge and screened materials, could aid in reducing environmental burdens.     

Life Cycle Analysis of Extruded Films Based on Poly(lactic acid)/Cellulose Nanocrystal/Limonene: A Comparative Study with ATBC Plasticized PLA/OMMT Systems

Life cycle analysis (LCA) of limonene plasticized poly(lactic acid) (PLA) films containing cellulose nanocrystals (CNC) extracted, by acid hydrolysis, from Phormium tenax leaf fibres, was assessed and compared with the results of acetyl tributyl citrate (ATBC) plasticized PLA films, having equivalent mechanical properties, containing organo-modified montmorillonite (OMMT). Eco-Indicator 99 tool has been adopted as the main method for life cycle assessment. Results indicated that, despite CNC are biobased fillers obtained by natural sources, the related chemical extraction leads to a large environmental footprint and a relatively relevant energy expense. LCA characterization of these films demonstrated that the environmental impact of PLA/limonene film reinforced with 1% in weight of CNC (PLA/CNC/limonene) is comparable to the environmental impact of polylactic acid films reinforced with OMMT and plasticized with a petroleum based plasticizer (ATBC) (PLA/OMTT/ATBC). A “cradle to gate” approach has been considered for both the film typologies.     

Chemical Recycling of PLA: A Great Opportunity Towards the Sustainable Development?

This work aims at analyzing the energy efficiency of the chemical recycling process of polylactic acid (PLA) and its sustainability from an environmental point of view. The results show that the production of lactic acid from chemical depolymerization of PLA is preferable, from an energy point of view, to the production of lactic acid by glucose fermentation. The study also shows that the environmental footprint of the analyzed process is larger than that of the PLA mechanical recycling.     

Processing Stability and Biodegradation of Polylactic Acid (PLA) Composites Reinforced with Cotton Linters or Maple Hardwood Fibres

Polylactic acid (PLA) composites comprising up to 25 wt% cotton linter (CL) or up to 50 % maple wood fibre (WF) were prepared by compounding and injection moulding. A reduction of crystallinity in the PLA matrix was observed as a result of the thermal processing method. These PLACL and PLAWF composites provided excellent improvements in both stiffness (with increases in tensile and flexural modulus) and toughness (increases in notched impact strength) properties over the neat PLA resin, while the tensile and flexural strengths of the composites were generally unchanged, while the strain at break values were reduced in comparison to the neat PLA. DMA results indicated incorporating these fibres caused the mechanical loss factor (tan δ) to decrease, suggesting better damping capabilities were achieved with the composites. SEM analysis of the impact fractured surfaces of the PLACL composites showed debonding-cavitation at the matrix-fibre interface while the PLAWF composites showed good wetting along its matrix-fibre interface. The composting of these composites up to 90 days showed that the degradation onset time was increased when increasing the fibre loadings, but the maximum degree of degradation and the maximum daily rates of degradation were decreased compared to neat PLA. On a weight basis of fibre loading, the PLACL composites had a quicker onset of biodegradation, a higher maximum daily rate of biodegradation and, overall, a higher degree of biodegradation at 90 days than the PLAWF composites, possibly due to the quicker thermal hydrolysis observed in the PLA matrix of the PLACL composites during processing and composting.     

Lactic Acid Production by Hydrolysis of Poly(Lactic Acid) in Aqueous Solutions: An Experimental and Kinetic Study

Poly(lactic acid) (PLA) is increasingly utilized as an alternative to petroleum-based polymers in order to reduce their impact on the environment. The monomer of PLA is mainly produced from corn, which, in addition to its food utilization, can be also used for the production of bioethanol or biofuels. In this work the depolymerization (chemical recycling) of PLA pellets in a batch reactor at temperatures near the melting temperature of solid PLA has been investigated to produce lactic acid. New experimental data are presented and a kinetic model is provided for a first analysis. With a residence time less than 120 min, a yield of lactic acid greater than 95 % has been obtained at temperatures of 160 and 180 °C for pressure equal to water vapour pressure and a water/PLA ratio by weight equal ~10.     

An Overview of Solid Waste Management and Plastic Recycling in Qatar

Municipal solid waste management (MSWM) constitutes one of the most crucial health and environmental problems facing authorities in the Arabian Gulf. Recent literature on current solid waste management (SWM) in Qatar has been reviewed in this paper, and a focused study has been carried out to provide a review on the total amount of municipal solid waste generated, stored, collected, disposed as well as the constituents of the waste. The analysis showed that Qatar produced around 2,000,000 tons of solid municipal waste annually, corresponding to a daily generation rate per capita of about 2.5 kg. About 60% of MSW is organic material and about 300 kg is composed daily. Landfill and composting is considered the most appropriate waste disposal techniques in Qatar. Um-Al-Afai landfill has nearly 80% of MSW. Because of the increased migration in Qatar, there is a sharp rise in the volume and also in the variety of solid waste. It is important to alleviate societal concerns over the increased rate of resource consumption and waste production; thus, policy makers have encouraged recycling and reuse strategies to reduce the demand for raw materials and to decrease the quantity of waste going to landfill. An example of the benefit of mechanical recycling of plastics compared to land filling and composting was conducted by GaBi 4 life cycle analysis tool which showed the benefits to the global warming and human toxicity. Recycling is the favored solution for plastic waste management, because it has a lower environmental impact on the defined impact categories, from Global Warming Potential (GWP) and Human Toxicity Potentials (HTP) indicators.     

Recycling and recovery routes of plastic solid waste (PSW): A review

Plastic solid waste (PSW) presents challenges and opportunities to societies regardless of their sustainability awareness and technological advances. In this paper, recent progress in the recycling and recovery of PSW is reviewed. A special emphasis is paid on waste generated from polyolefinic sources, which makes up a great percentage of our daily single-life cycle plastic products. The four routes of PSW treatment are detailed and discussed covering primary (re-extrusion), secondary (mechanical), tertiary (chemical) and quaternary (energy recovery) schemes and technologies. Primary recycling, which involves the re-introduction of clean scrap of single polymer to the extrusion cycle in order to produce products of the similar material, is commonly applied in the processing line itself but rarely applied among recyclers, as recycling materials rarely possess the required quality. The various waste products, consisting of either end-of-life or production (scrap) waste, are the feedstock of secondary techniques, thereby generally reduced in size to a more desirable shape and form, such as pellets, flakes or powders, depending on the source, shape and usability. Tertiary treatment schemes have contributed greatly to the recycling status of PSW in recent years. Advanced thermo-chemical treatment methods cover a wide range of technologies and produce either fuels or petrochemical feedstock. Nowadays, non-catalytic thermal cracking (thermolysis) is receiving renewed attention, due to the fact of added value on a crude oil barrel and its very valuable yielded products. But a fact remains that advanced thermo-chemical recycling of PSW (namely polyolefins) still lacks the proper design and kinetic background to target certain desired products and/or chemicals. Energy recovery was found to be an attainable solution to PSW in general and municipal solid waste (MSW) in particular. The amount of energy produced in kilns and reactors applied in this route is sufficiently investigated up to the point of operation, but not in terms of integration with either petrochemical or converting plants. Although primary and secondary recycling schemes are well established and widely applied, it is concluded that many of the PSW tertiary and quaternary treatment schemes appear to be robust and worthy of additional investigation.     

Review of comparative LCAs of food waste management systems – Current status and potential improvements

Twenty-five comparative cycle assessments (LCAs) addressing food waste treatment were reviewed, including the treatment alternatives landfill, thermal treatment, compost (small and large scale) and anaerobic digestion. The global warming potential related to these treatment alternatives varies largely amongst the studies. Large differences in relation to setting of system boundaries, methodological choices and variations in used input data were seen between the studies. Also, a number of internal contradictions were identified, many times resulting in biased comparisons between alternatives. Thus, noticed differences in global warming potential are not found to be a result of actual differences in the environmental impacts from studied systems, but rather to differences in the performance of the study. A number of key issues with high impact on the overall global warming potential from different treatment alternatives for food waste were identified through the use of one-way sensitivity analyses in relation to a previously performed LCA of food waste management. Assumptions related to characteristics in treated waste, losses and emissions of carbon, nutrients and other compounds during the collection, storage and pretreatment, potential energy recovery through combustion, emissions from composting, emissions from storage and land use of bio-fertilizers and chemical fertilizers and eco-profiles of substituted goods were all identified as highly relevant for the outcomes of this type of comparisons. As the use of LCA in this area is likely to increase in coming years, it is highly relevant to establish more detailed guidelines within this field in order to increase both the general quality in assessments as well as the potentials for cross-study comparisons.     

Eco-efficient waste glass recycling: Integrated waste management and green product development through LCA

As part of the EU Life + NOVEDI project, a new eco-efficient recycling route has been implemented to maximise resources and energy recovery from post-consumer waste glass, through integrated waste management and industrial production. Life cycle assessment (LCA) has been used to identify engineering solutions to sustainability during the development of green building products. The new process and the related LCA are framed within a meaningful case of industrial symbiosis, where multiple waste streams are utilised in a multi-output industrial process. The input is a mix of rejected waste glass from conventional container glass recycling and waste special glass such as monitor glass, bulbs and glass fibres. The green building product is a recycled foam glass (RFG) to be used in high efficiency thermally insulating and lightweight concrete. The environmental gains have been contrasted against induced impacts and improvements have been proposed. Recovered co-products, such as glass fragments/powders, plastics and metals, correspond to environmental gains that are higher than those related to landfill avoidance, whereas the latter is cancelled due to increased transportation distances. In accordance to an eco-efficiency principle, it has been highlighted that recourse to highly energy intensive recycling should be limited to waste that cannot be closed-loop recycled.     

Review and meta-analysis of 82 studies on end-of-life management methods for source separated organics

This article reports on a literature review and meta-analysis of 82 studies, mostly life cycle assessments (LCAs), which quantified end-of-life (EOL) management options for organic waste. These studies were reviewed to determine the environmental preferability, or lack thereof, for a number of EOL management methods such as aerobic composting (AC), anaerobic digestion (AD), gasification, combustion, incineration with energy recovery (often denoted as waste-to-energy incineration), mechanical biological treatment, incineration without energy recovery (sometimes referenced by just the word “incineration”), and landfill disposal with and without energy recovery from generated methane. Given the vast differences in boundaries as well as uncertainty and variability in results, the LCAs among the 82 studies provided enough data and results to make conclusions regarding just four EOL management methods – aerobic composting, anaerobic digestion, mass burn waste-to-energy (WTE), and landfill gas-to-energy (LFGTE). For these four, the LCAs proved sufficient to determine that aerobic composting and anaerobic digestion are both environmentally preferable to either WTE or LFGTE in terms of climate change impacts.For climate change, LCA results were mixed for WTE versus LFGTE. Furthermore, there is a lack of empirically reliable estimates of the amount of organics input to AD that is converted to energy output versus remaining in the digestate. This digestate can be processed through aerobic composting into a compost product similar to the compost output from aerobic composting, assuming that the same type of organic materials are managed under AD as are managed via AC. The magnitude of any trade-off between generation of energy and production of compost in an AD system appears to be critical for ranking AC and AD for differing types of organics diversion streams. These results emphasize how little we generally know, and exemplify the fact that in the reviewed literature no single EOL management method consistently topped all other management options across all environmental impacts, and that future studies must strive to match existing analytical boundaries and alternatives assessed to increase knowledge if as a community we expect to be able to make even more generalized conclusions.     

Degradation of Polylactic Acid (PLA) Plastic in Costa Rican Soil and Iowa State University Compost Rows

In this study the degradation of polylactic acid (PLA) plastic films in Costa Rican soil and in a leaf composting environment was investigated. Three types of PLA films were used: Ch-I, (PLA monolayer plastic films from Chronopol, Golden, CO), GII (PLA trilayer plastic films from Cargill Dow Polymers LLC, Minnetonka, MN), and Ca-I (PLA monolayer plastic films from Cargill Dow Polymers LLC). The average soil temperature and moisture content in Costa Rica were 27°C and 80%, respectively. The average degradation rate of PLA plastic films in the soil of the banana field was 7675 M _w/week. Two compost rows were set up at the Iowa State University (ISU) (Ames) compost site. Temperature and relative humidity of the compost rows were kept at 55 ± 5°C and 50 ± 10% RH, respectively. The degradation rates of GII and Ca-I in the compost rows were 113,290 and 71,283 M _w/week, respectively. Therefore, it was estimated that in Costa Rican soil and in compost rows, PLA would be visibly degraded in 6 months and in 3 weeks, respectively.     

LCA comparison of windrow composting of yard wastes with use as alternative daily cover (ADC)

This study compared the environmental impacts of composting yard wastes in windrows with using them in place of soil as alternative daily cover (ADC) in landfills. The Life Cycle Assessment was made using the SimaPro LCA software and showed that the ADC scenario is more beneficial for the environment than windrow composting. ADC use is also a less costly means of disposal of yard wastes. This finding applies only in cases where there are sanitary landfills in the area that are equipped with gas collection systems and can use yard wastes as alternative daily cover. Otherwise, the environmentally preferable method for disposal of source-separated yard wastes is composting rather than landfilling.     

Evaluation of Poly(ethylene-terephthalate) Products of Chemical Recycling by Differential Scanning Calorimetry

Poly (ethylene-terephthalate), (PET) bottles waste was chemically recycled by glycolysis and hydrolysis. The depolymerization processes were carried out in different time intervals from 5 to 360 min, in two different molar ratios of PET/EG, 1:5 and 1:18 and at different temperatures. The PET glycolysis leads to formation of bis(2-hydroxy-ethyl)terephthalate (BHET) monomer and PET oligomers with hydroxyl and carboxyl end groups while PET hydrolysis is followed by formation of monomers terephthalic acid (TPA) and ethylene glycol (EG). Fractions of monomers and oligomers were further characterized by FTIR spectroscopy and by differential scanning calorimetry (DSC). The results show that DSC is successful method to describe the different structures of oligomers formed during chemical recycling of PET.     

Comparative Life Cycle Assessment of Coffee Capsule Recycling Process and Its Composites Reinforced with Natural Fibers

Journal of Polymers and the Environment - The present research aims to propose a comparative life cycle assessment (LCA) between the coffee capsules recycling process and the process of obtaining...