Thermal and enzymatic recovering of proteins from untanned leather waste

The laboratory trials of a process to treat untanned leather waste to isolate valuable protein products are presented. In this comparative study, both thermal and enzymatic treatments of leather waste were performed. The enzymatic method utilizes commercially available alkaline protease at moderate temperatures and for short periods of time. The concentration of the enzyme was 500 units per gram of leather waste which makes the method cost-effective. Amino acid composition in the hydrolysate obtained by the enzyme hydrolysis of untanned leather waste is determined. Chemical and physical properties of protein powder products from untanned leather waste were evaluated by spectrophotometric and chromatographic methods and by use of electron microscope. The results of microbiological assays confirm that these products agree to food safety standards. This relatively simple treatment of untanned leather waste may provide a practical and economical solution to the disposal of potentially dangerous waste.     

Valorization of titanium metal wastes as tanning agent used in leather industry

The development of new tanning agents and new technologies in the leather sector is required to cope with the increasingly higher environmental pressure on the current tanning materials and processes such as tanning with chromium salts. In this paper, the use of titanium wastes (cuttings) resulting from the process of obtaining highly pure titanium (ingots), for the synthesis of new tanning agent and tanning bovine hides with new tanning agent, as alternative to tanning with chromium salts are investigated. For this purpose, Ti waste and Ti-based tanning agent were characterized for metal content by inductively coupled plasma mass spectrometry (ICP-MS) and chemical analysis; the tanned leather (wet white leather) was characterized by Scanning Electron Microscope/Energy Dispersive Using X-ray (Analysis). SEM/EDX analysis for metal content; Differential scanning calorimetric (DSC), Micro-Hot-Table and standard shrinkage temperature showing a hydrothermal stability (ranged from 75.3 to 77 °C) and chemical analysis showing the leather is tanned and can be processed through the subsequent mechanical operations (splitting, shaving). On the other hand, an analysis of major minor trace substances from Ti-end waste (especially vanadium content) in new tanning agent and wet white leather (not detected) and residue stream was performed and showed that leachability of vanadium is acceptable. The results obtained show that new tanning agent obtained from Ti end waste can be used for tanning bovine hides, as eco-friendly alternative for chrome tanning.     

氧化沟工艺在处理有机废水中的应用

以河南省某制革企业综合有机废水处理工程为实例,根据排放废水的水质水量及处理要求进行工程分析,对含铬废水的处理提出工艺流程;对综合有机废水处理工艺各构筑物的功能和设计进行了详细阐述.     

Utilization of a leather industry waste

In the production of leather the main waste that remains after splitting of limed hides before tanning is the lowest layer of the skin together with the underlying fatty tissue (subcutis). It is characterized by a very high water content (up to 870 g kg⁻¹) and a balanced content of protein (40–60 g kg⁻¹ of the dry mass), fat (10–20 g kg⁻¹) of the dry mass) and carbohydrates. The object of this work was to elaborate a method to process this waste into useful products. The treatment proposed involves washing to remove the inorganic salts, separation of fat and extraction of collagen in hot water solution and additional extraction of protein from the insoluble residue after hydrolysis with alkaline proteinase. This results in the isolation of three fractions: fat—cattle tallow (4–12% of the total mass of the initial material), collagen hydrolysate—glue (5–10%) and protein concentrate for fodder (1–3% yield). Up to 95% of the protein in the initial material was extracted. Further purification of the collagen hydrolysate fraction into edible gelatin was achieved. The proposed method is applicable to every leather factory.     

Towards a cleaner production in developing countries: a case study in a Chilean tannery.

A Chilean leather tanning industry (tannery) was studied in terms of input/output (I/O) analysis of beamhouse, tanyard and retanning processes. The physical-chemical characterization of 19 streams were investigated. Streams from the beamhouse process and some streams from the retanning process were found to have high organic contents ranging from 2.5 to 18.1 g COD L(-1). The pH ranged between 3.45 and 12.28. Sulphur was found in most of the streams whereas chromium was detected in two wastewaters from the tanyard and in seven streams from the retanning process. Pollution prevention opportunities were evaluated and an appropriate treatment strategy was proposed. The main emphasis was on determining waste reduction measures that can be easily implemented and are not particularly expensive. Measures for reduction at source were proposed to reduce water and chemicals consumption and wastewater pollution. A so-called S(index) strategy was used to evaluate proposals on segregation and specific treatment of the main chromium- and sulphur-containing wastewaters. It was suggested that some streams may be re-used, but it is necessary to apply anaerobic or aerobic treatment first, depending on their organic load. Solid wastes were also evaluated and a proposal for their reduction and disposal was made.     

Model calibration and validation for OFMSW and sewage sludge co-digestion reactors

A mathematical model has recently been proposed by the authors to simulate the biochemical processes that prevail in a co-digestion reactor fed with sewage sludge and the organic fraction of municipal solid waste. This model is based on the Anaerobic Digestion Model no. 1 of the International Water Association, which has been extended to include the co-digestion processes, using surface-based kinetics to model the organic waste disintegration and conversion to carbohydrates, proteins and lipids. When organic waste solids are present in the reactor influent, the disintegration process is the rate-limiting step of the overall co-digestion process. The main advantage of the proposed modeling approach is that the kinetic constant of such a process does not depend on the waste particle size distribution (PSD) and rather depends only on the nature and composition of the waste particles. The model calibration aimed to assess the kinetic constant of the disintegration process can therefore be conducted using organic waste samples of any PSD, and the resulting value will be suitable for all the organic wastes of the same nature as the investigated samples, independently of their PSD. This assumption was proven in this study by biomethane potential experiments that were conducted on organic waste samples with different particle sizes. The results of these experiments were used to calibrate and validate the mathematical model, resulting in a good agreement between the simulated and observed data for any investigated particle size of the solid waste. This study confirms the strength of the proposed model and calibration procedure, which can thus be used to assess the treatment efficiency and predict the methane production of full-scale digesters.     

Leather Insole with Acupressure Effect: New Perspectives

Some wastes contain many reusable substances of high value. Solid leather waste is one such potential waste which can be converted into value added products. This study attempts to prepare leather insoles with acupressure effect from finished leather wastes and used leather wastes. Leather with acupressure effect (LAE) was fabricated using regenerated leather. LAE was characterized physico-chemically using Fourier transform infrared spectroscopy, thermo gravimetric analysis and scanning electron microscopy. Foot pressure measurements were done using LAE insoles on healthy individuals. Results proved that LAE insoles were able to increase the foot pressure of the wearer and thereby created an acupressure effect in them. Wearing of footwear with LAE insoles were beneficial compared to regular insoles. LAE possessed the required mechanical properties for insole production and it was also biodegradable in nature. The study proves that these composites could be successfully used for the production of cost-effective leather goods and therapeutic footwear. Production of useful byproducts from wastes is income generating and at the same time reduces environmental pollution and a feasible technology for waste recycling has been proved in this study.     

A kinetic analysis of solid waste composting at optimal conditions

Six municipal solid waste (MSW) and yard waste components (food waste, mixed paper, yard waste, leaves, branches, grass clippings) were aerobically decomposed to measure the extent of decomposition under near optimal conditions. Decomposition was characterized by at least two principal stages, for most components, as was indicated by the carbon dioxide production rates. An aerobic biodegradation conceptual model is presented here based on the principle that solids hydrolysis is the rate-limiting step during solid waste composting. The mineralizable solid carbon of each solid waste component was assumed to comprise the readily, the moderately and the slowly (or refractory) hydrolysable carbons, each hydrolyzing at different rates to aqueous (water soluble) carbon. Aqueous carbon mineralizes to CO2 at rapid rates that are not rate-limiting to the process. Solids hydrolysis rate constants were calculated after fitting the experimentally determined carbon dioxide production rate data to model results. Hydrolysis rates for the readily hydrolysable carbon in all components ranged from approximately 0.06 to 0.1 d(-1); hydrolysis rates for the moderately hydrolysable carbon ranged from 0.005 to 0.06 d(-1). Leaves, branches and grass clippings did not have a readily hydrolysable carbon fraction, whilst the leaves and branches had the largest slowly hydrolysable carbon fractions (70%, 82%, respectively, of the total solid organic carbon). Grass and yard waste did not contain slowly hydrolysable carbon fractions. Food waste had the largest readily hydrolysable carbon fraction and produced the highest amount of CO2 among all substrates. Moderately hydrolysable solid carbon fractions ranged from 16% to 90% of the total solid organic carbon for all substrates used.     

Thermal valorization of footwear leather wastes in bubbling fluidized bed combustion

Transformation of hide (animal skins) into leather is a complicated process during which significant amounts of wastes are generated. Footwear is the sector that consumes the major part of leather (60%). Logically, this industry is producing the largest quantity of leather wastes. The objective of this work was to demonstrate the technical feasibility of fluidized bed technology to recover the energy from burning footwear leather wastes. Considering the characteristics of leather waste, especially the heating value (12.5-21 MJ/kg), it can be considered a fairly good fuel. Moreover, leather waste has suitable characteristics for combustion, e.g., high volatile matter (76.5%) and low ash content (5.2%). Two factors deserve special attention: N3O and NOx emissions as a consequence of its unusual high nitrogen content (14.1%) and the chromium speciation because chromium is the main element of ash (3.2%) due to its use in leather tanning. A series of experiments has been carried out in a 0.1 MWt bubbling fluidized bed pilot plant. The combustion efficiency, flue gas composition and chromium speciation were investigated. Despite having high nitrogen content, a low conversion rate of fuel-N to NOx and N2O was attained. Chromium was concentrated in the solid streams and it was consistently found as Cr(III+); no presence of Cr(VI+) was detected.     

Potential of chicken by-products as sources of useful biological resources

By-products from different animal sources are currently being utilised for beneficial purposes. Chicken processing plants all over the world generate large amount of solid by-products in form of heads, legs, bones, viscera and feather. These wastes are often processed into livestock feed, fertilizers and pet foods or totally discarded. Inappropriate disposal of these wastes causes environmental pollution, diseases and loss of useful biological resources like protein, enzymes and lipids. Utilisation methods that make use of these biological components for producing value added products rather than the direct use of the actual waste material might be another viable option for dealing with these wastes. This line of thought has consequently led to researches on these wastes as sources of protein hydrolysates, enzymes and polyunsaturated fatty acids. Due to the multi-applications of protein hydrolysates in various branches of science and industry, and the large body of literature reporting the conversion of animal wastes to hydrolysates, a large section of this review was devoted to this subject. Thus, this review reports the known functional and bioactive properties of hydrolysates derived from chicken by-products as well their utilisation as source of peptone in microbiological media. Methods of producing these hydrolysates including their microbiological safety are discussed. Based on the few references available in the literature, the potential of some chicken by-product as sources of proteases and polyunsaturated fatty acids are pointed out along with some other future applications.     

Modelling of moisture-dependent aerobic degradation of solid waste

In landfill, high temperature levels come from aerobic reactions inside the waste surface layer. They are known to make anaerobic processes more reliable, by partial removal of easily biodegradable substrates. Aerobic biodegradation of the main components of biodegradable matter (paper and cardboard waste, food and yard waste) is considered. In this paper, two models which take into account the effect of moisture on aerobic biodegradation kinetics are discussed. The first one (Model A) is a simple, first order, substrate-related model, which assumes that substrate hydrolysis is the limiting step of the process. The second one (Model B) is a biomass-dependant model, considering biological growth processes. Respirometric experiments were performed in order to evaluate the efficiency of each model. The biological oxygen demands of shredded paper and cardboard samples and of food and yard waste samples prepared at various initial water contents were measured. These experimental data were used to identify model parameters. Model A, which includes moisture dependency on the maximum amount of biodegraded matter, is relevant for paper and cardboard biodegradation. On the other hand, Model B, including moisture effect on the growth rate of biomass is suitable to describe food and yard waste biodegradation.     

Biodegradable packing materials from hydrolysates of collagen waste proteins

Enzymatic hydrolysates of waste collagen proteins (H), from current industrial manufacture (leather, edible meat product casings, etc.) of mean molecular mass 20-30 kDa by a reaction with dialdehyde starch (DAS), produces hydrogels applicable as biodegradable (or even edible) packaging materials for food, cosmetic and pharmaceutical products. Thermo-reversibility of prepared hydrogels is given by concentrations of H and DAS in a reaction mixture. At concentrations of H 25-30% (w/w) and that of DAS 15-20% (related to weight of hydrolysate), thermo-reversible hydrogels arise, which can be processed into packaging materials by a technique similar to that of soft gelatin capsules (SGC). Exceeding the limit of 20% DAS leads to hydrogels that are thermo-reversible only in part, a further increase in DAS concentration then leads to thermo-irreversible gels whose processing into biodegradable packaging materials necessitates employment of other procedures.     

Polylactic Acid (PLA) Biocomposites Filled with Waste Leather Buff (WLB)

A large amount of leather waste is generated from tanning industries and most of which are disposed of landfill or discharged into the natural water bodies without any treatment, causing environmental problems. The aim of this study is to develop eco-biocomposites using waste leather buff (WLB) as filler in Polylactic acid (PLA) matrix to reduce the environmental issues and provide sustainable solution. WLB/PLA composites were prepared by twins-screw micro extruder varying the WLB content from 2% to 30 wt%. These composite were extensively characterise by several techniques. Tensile properties of the composites showed addition of WLB resulted in improvement of tensile property of composite and reduction in percentage crystallinity of PLA matrix observed with increase in WLB content. The effect of WLB on properties of interfacial adhesion and dispersion in WLB/PLA composites were studied by SEM. Wettability of composites was tested by contact angle and water absorption studies. WLB/PLA composite showed increase in water absorption with WLB loading. These WLB/PLA composite could be used to develop low cost eco-friendly product material.     

湿热处理技术工艺发展现状与趋势展望

湿热处理技术近年来在国内外受到广泛的关注,此项技术主要应用于淀粉、餐厨垃圾的湿热水解均质化处理等方面.对此,研究人员开展了大量的研究工作,研究内容涉及湿热处理工艺影响因素研究、湿热处理工艺条件优化分析、湿热处理工艺对底物结构与性质的影响.总结前人的研究成果,沉淀目前湿热处理工艺成果应用与成果转化相关信息,并对湿热处理工艺的潜在应用领域做出初步展望.     

Production of Curdlan Grown on Cassava Starch Waste Hydrolysates

Cassava starch waste hydrolysates (CSWHs) with different degrees of polymerisation, i.e., CSWHs-1, CSWHs-2 and CSWHs-3, were prepared through the hydrolysis of cassava starch waste with thermostable a-amylase from Thermococcus sp. HJ21. The prepared CSWHs were then used as a carbon source for curdlan production with Alcaligenes faecalis ATCC 31749. The amount of curdlan produced and the glucosyltransferase activity during curdlan synthesis increased more obviously when CSWHs-2 was used as the carbon source than when glucose was used. Using both carbon sources, the maximum curdlan production was observed at day 5, and the maximum glucosyltransferase activity was observed at day 4. Glucosyltransferase activity decreased thereafter, and biomass continued to increase until the end of the experiment (day 6). Results indicated that the enhanced curdlan production with CSWHs as the carbon source was highly correlated with glucosyltransferase activity.     

Biodegradability of leathers through anaerobic pathway

Leather processing generates huge amounts of both solid and liquid wastes. The management of solid wastes, especially tanned leather waste, is a challenging problem faced by tanners. Hence, studies on biodegradability of leather become imperative. In this present work, biodegradability of untanned, chrome tanned and vegetable tanned leather under anaerobic conditions has been addressed. Two different sources of anaerobes have been used for this purpose. The effect of detanning as a pretreatment method before subjecting the leather to biodegradation has also been studied. It has been found that vegetable tanned leather leads to more gas production than chrome tanned leather. Mixed anaerobic isolates when employed as an inoculum are able to degrade the soluble organics of vegetable tanned material and thus exhibit an increased level of gas production during the initial days, compared to the results of the treatments that received the anaerobic sludge. With chrome tanned materials, there was not much change in the volume of the gas produced from the two different sources. It has been found that detanning tends to improve the biodegradability of both types of leathers.     

如何提高光气尾气的处理效果

介绍了光气尾气的排放状况,处理光气尾气用ＳＮ－７５０１催化剂的最佳使用条件和光气水解塔的设计要点。在合适的温度和足够的停留时间条件下,不同浓度的光气尾气经催化水解处理后均可达到国家排放标准。     

Press-extrusion pretreatment of the organic fraction of municipal solid waste for enhanced methane production

Anaerobic digestion (AD) is a well-established process for the treatment of a wide variety of solid organic substrates, including the organic fraction of municipal solid waste (OFMSW). At industrial scale, the mechanical pretreatment is a fundamental step to reduce OFMSW particle size and to promote the hydrolysis within the subsequent AD process. Among the mechanical pretreatment technologies, press-extrusion has recently raised great interest for its possible application to either enhance the organic load to the digester or improve the overall process stability and methane yields. Aim of this study was in assessing the potential of the press-extrusion pretreatment to improve the performance of OFMSW anaerobic degradation. Batch tests were set up according to a full factorial design of experiments to assess the significance of the main operating parameters. The statistical analysis of results addressed further tests, carried out under semi-continuous feeding mode, to better discuss the possible application of press-extrusion for the greatest valorization of OFMSW under anaerobic conditions.

     

Kinetics of peanut shell pyrolysis and hydrolysis in subcritical water

Biomass is recognized as an important solution to energy and the environmental problems related to fossil fuel usage. The rational utilization of biomass waste is important not only for the prevention of environmental issues, but also for the effective utilization of natural resources. Pyrolysis and hyrolysis in subcritical water are promising processes for biomass waste conversion. This paper deals with hydrolysis and pyrolysis of peanut shells. Hydrolysis and pyrolysis kinetics of peanut shell wastes were investigated for the in-depth exploration of process mechanisms and for the control of the reactions. Hydrolysis kinetics was conducted in a temperature range of 180–240 °C. A simplified kinetic model to describe the hydrolysis of peanut shells was proposed. Hydrolysis activation energy as well as the pre-exponential factor was determined according to the model. The target products of peanut shell hydrolysis, reducing sugars, can reach up to 40.5 % (maximum yield) at 220 °C and 180 s. Pyrolysis characteristics were investigated. The results showed that three stages appeared in this thermal degradation process. Kinetic parameters in terms of apparent pyrolysis activation energy and pre-exponential factor were obtained by the Coats–Redfern method.     

利用含铬废水和含铅废水制备铬黄

利用净化后的含铬废水和含铅废水制备铬黄.采用沉淀法对废水进行净化预处理,最佳工艺条件:100mL含铬废水中加入20 g Na_2CO_3,及10 mL H_2O_2,用NaOH调节含铬废水pH为10.00;用NaOH调节含铅废水pH为2.65.将净化后的10 mL含铬废水和25 mL含铅废水混合,在55-60℃条件下反应10 min,合成的铬黄达到GB/T 3184-2008<铬酸铅颜料和钼铬酸铅颜料>的质量标准.经重金属吸附剂处理Pb~(2+)后铬黄合成滤液中的Cr~(6+)和Pb~(2+)质量浓度均达到GB8978-1996<污水综合排放标准>的指标.