一种有效提高拉深成形性能的方法

提出了一种能有效减小拉深件最大厚度变薄量 ,提高拉深成形极限及拉深件质量的夹紧式拉深模具结构 ,并已用于实际生产中。叙述了该模具结构特点及其工作原理 ,对有关工艺参数的影响进行了实验研究 ,并对实验结果进行了分析。     

变薄拉深的刚塑性有限元分析

本文用刚塑性有限元法计算出金属变薄拉深过程的应力应变场,分析了模具角度对变形力、等效应变速率和静水压分布的影响,并用密栅云纹的实验方法进行比较。     

拉深模抗磨减摩性设计

本文分析了影响拉深模抗磨减摩性能的主要因素,提出应从模具材料成形板材、模具结构、润滑剂等方面来改善拉深模的抗磨减摩性能。     

超塑性拉深胀形组合新工艺的研究

控制超塑胀形件的壁厚变薄和改善其壁厚分布的均匀性,是超塑胀形一个十分重要的工艺问题。此文提出了一种能在超塑胀形过程中同时进行拉深的新工艺——超塑性拉深胀形组合新工艺。通过对供应态的TC4板材的超塑性拉深胀形试验表明:该工艺在很大程度上改善了超塑胀形件壁厚分布的均匀性,降低了其变薄率。     

不锈钢拉深用水基润滑剂研究

此文对国内不锈钢拉深用润滑剂应用现状进行了概括,提出了新型水基拉深润滑剂的配制工艺和润滑机理,并将其成功应用于实际生产。     

铝合金拉深——变薄拉深罐的减重问题

本文首先指出铝合金拉深—变薄拉深罐的减重在制罐业发展中的重要性及减重的基本途径。着重阐明改进罐体结构设计的基本原理、计算方法及应该注意的问题。     

浅谈不锈钢拉深件成形时的表面保护方式

拉深是利用拉深模具把平板材料变成开口空心零件的冲压过程，是典型的变形工序。通过对不锈钢拉深件成形过程中的滑移状态及应力、应变分析，揭示了不锈钢拉深件成形时的表面划痕出现的根源，进而提出了表面保护的基本方式。     

五十铃汽车水箱护风罩拉深成形工艺分析及其模具设计

本文对五十铃汽车水箱护风罩拉深成形的工艺性进行了分析,对护风罩的拉深次数作了类比计算,并对拉深力、压边力和工作压力进行了计算和测定,提出并确定拉深模的工作参数和要求,成功地应用液压压边以及在其模具上采用锌合金材料,对护风罩翻边作了改进,提出了拉深成形中应注意的有关问题。     

纳米润滑添加剂在板料拉深成形过程中的应用

针对在工业生产中具有广泛应用的板料拉深成形,总结了纳米润滑添加剂在板料拉深成形中的应用以及摩擦学特点,指出纳米粒子作为润滑油添加剂具有广阔的应用前景,并提出了今后的研究方向。     

板料拉深成形润滑模式研究

对板料拉深成形中的两种常用润滑模式进行了研究 ,并按膜厚尺寸对这两种润滑模式进行分类。在分析其润滑机理的基础上提出一种复合润滑模式 ,这种润滑模式使液体润滑剂和微米级粉体两种润滑介质的优势互相补充。实验证明 ,具有很好的润滑效果。另外 ,提出纳米微粒添加剂在板料润滑中的应用前景     

后扣板冷挤压工艺及模具

此文分析了产品成形的特点,模具承载的负荷特点,从而在成形工艺上、润滑上、模具结构及选材上采取了相应的措施.用H-4水基高分子润滑剂和3Cr2W8V制作冷挤压模都取得了明显效果.     

逐次回转减薄拉深加工的开发研究

在减薄拉深这一传统加工工艺的基础上，提出了一种新的加工工艺方法，解决了传统工艺中存在的工件易破裂、严重变形等缺陷问题，并且，在获得较大减薄拉深率的前提了，加工力得到大大降低。     

变薄拉深筒壁拉力计算

利用上限单元和主应力单元分析方法计算变薄拉深筒壁拉力,并将计算结果与刚塑性有限元法及试验值相比较。     

变薄拉深的变形力学性质的确定

对单模和多模变薄拉深的径向压应力和轴向拉应力进行比较后对其变形力学性质(属伸长类或压缩类)作了明确的回答.     

Evaluation of environmentally friendly lubricant for aluminum cold forging using friction test based on spline extrusion

It is required to replace the aluminum fluoride coating, which is a popular lubricant for aluminum alloy cold forging in Japan, with environmentally friendly lubricants, because the aluminum fluoride coating has high environmental risks and needs much expense. Evaluations of lubrication performance are necessary before lubricant replacement. The authors proposed new friction test based on combined forward spline-backward can extrusion. It can realize large surface expansion, which is a characteristic of aluminum cold forging. In the present paper, a double-layer-type environmentally friendly solid lubricant film and the aluminum fluoride coating were applied to a precipitation hardened aluminum alloy. The lubrication performance was evaluated by the friction test. The double-layer-type lubricant showed superior performance enough for the replacement. The effect of surface treatment applied to workpiece on the lubrication performance was also investigated. The surface asperity generated by a wet-blasting showed high pickup resistance and low friction.     

Investigating the effects of liquid atomization and delivery parameters of minimum quantity lubrication on the grinding process of Al2O3 engineering ceramics

Minimum quantity lubrication (MQL) is a cost-effective and environmentally friendly alternative to flood cooling. MQL spray jet has been shown to have potential to be applied successfully in different machining processes. Since the amount of lubricating liquid employed in MQL jet is very low, it is necessary to generate and apply the MQL spray efficiently. However, efficient application of MQL is not only related to spray atomization characteristics and delivery parameters but is also affected by machining conditions. The present paper demonstrates a theoretical and experimental investigation on the spray atomization and delivery parameters in the grinding process of Al₂O₃ engineering ceramics. The spray atomization characteristics studied are carrier gas velocity, liquid droplet size and liquid droplet velocity. Experiments were performed to verify the delivery parameters of MQL spray including nozzle angle, nozzle distance, lubricant flow rate and gas flow rate in the case of Al₂O₃ ceramics grinding. The experimental results confirm the theoretical outcomes and indicate that by applying optimal spray delivery parameters efficient lubrication takes place. Moreover, efficient lubrication of Al₂O₃ ceramics grinding can decrease the challenges existing in ceramics grinding processes by reducing grinding forces and surface roughness.     

Application of Taguchi method to selection of optimal lubrication and cutting conditions in face milling of AlMg3

This paper outlines the Taguchi optimization methodology, which is applied to optimize the cutting parameters in face milling when machining AlMg₃ (EN AW 5754) with HSS (high speed steel) tool under semi-finishing conditions in order to get the best surface roughness and the minimum power consumption. Beside the conventional flood lubrication, the investigations include the minimal quantity lubrication and the dry milling. These environment-friendly cutting techniques are considered two practical ways to the cleaner manufacturing in the context of the sustainable production. The parameters evaluated are the cutting speed, the depth of cut, the feed rate and the cooling lubrication techniques (cutting fluid flow). The appropriate orthogonal array, signal to noise (S/N) ratio and Pareto analysis of variance (ANOVA) are employed to analyze the effect of the mentioned parameters on the good surface finish (surface roughness). This paper illustrates the application of the techniques for single performance characteristics optimization, which employs the weighting factors to each of the S/N ration of the responses to obtain a multi-response S/N ratio for each trial of the orthogonal array and, finally, a single optimal process parameters setting. Using Taguchi method for the design of experiments (DOE), it is investigated the significant influence and the parameters interaction effect with minimum number of trials as compared with a full factorial design.     

摩擦系数和材料参数对薄钢板胀形成形的影响

通过对胀形成形进行仿真计算和实际测试分析,比较了不同润滑条件下的应变分布,确定了胀形成形时的静摩擦系数μ值,研究分析了摩擦系数和材料参数n、r值对胀形成形的影响。     

营养元素及培养条件对粪产碱杆菌降解机油的影响

利用从污水处理厂分离出的烷烃降解菌FZ5,考察了牛肉膏、蛋白胨、尿素、NH4NO3,KNO3,NaNO3,（NH4）2SO4,NH4C1分别作为氮源的影响。试验结果表明,菌株FZ5对有机氮源的利用比无机氮源好;通过正交实验对培养基配方中的N,P源进行优化,研究了机油降解过程中N和P物质供给对降解的影响;考察了Mg^2＋,Cu^2＋,Mn^2＋,Fe^2＋．Ca^2＋等二价金属微量元素对菌株FZ5降解机油的影响,结果表明,微量元素的供给可促进微生物的生长繁殖,有利于机油降解：最后还测定了温度、底物浓度、DH值对菌株FZ5降解机油能力的影响。