Mass and element balance in food waste composting facilities

The mass and element balance in municipal solid waste composting facilities that handle food waste was studied. Material samples from the facilities were analyzed for moisture, ash, carbon, nitrogen, and the oxygen consumption of compost and bulking material was determined.Three different processes were used in the food waste composting facilities: standard in-vessel composting, drying, and stand-alone composting machine. Satisfactory results were obtained for the input/output ash balance despite several assumptions made concerning the quantities involved. The carbon/nitrogen ratio and oxygen consumption values for compost derived only from food waste were estimated by excluding the contribution of the bulking material remaining in the compost product. These estimates seemed to be suitable indices for the biological stability of compost because there was a good correlation between them, and because the values seemed logical given the operating conditions at the facilities.     

The use of respiration indices in the composting process: a review.

Respiration is directly related to the metabolic activity of a microbial population. Micro-organisms respire at higher rates in the presence of large amounts of bioavailable organic matter while respiration rate is slower if this type of material is scarce. In the composting process respiration activity has become an important parameter for the determination of the stability of compost. It is also used for the monitoring of the composting process and it is considered an important factor for the estimation of the maturity of the material. A wide range of respirometric protocols has been reported based either on CO2 production, O2 uptake or release of heat. The most common methods are those based on O2 uptake. Respirometric assays are affected by a number of parameters including temperature, humidity, and both incubation and pre-incubation conditions. Results from respirometries are generally expressed as 'respiration indices', most of them with their own units and basis. In consequence, some confusion exists when referring and comparing respiration indices. This is particularly important because current and future legislations define and measure the biological stability of waste on the basis of respiration activity of the material. This paper discusses and compares most common respiration indices currently used.     

Effect of the composting substrate on biodegradation of solid materials under controlled composting conditions

Biodegradability under composting conditions is assessed by test methods, such as ASTM D 5338-92, based on the measurement of CO₂ released by test materials when mixed with mature compost and maintained in a controlled composting environment. However, in real composting, biodegradation occurs in fresh waste. To clarify this point, the biodegradation of paper and of a starch-based biodegradable thermoplastic material, Mater-Bi ZI01U, was followed by measuring the weight loss of samples introduced either into a mature compost or into a synthetic waste. The weight loss in mature compost was higher at the beginning but tended to decrease; in synthetic waste a first lag phase was followed by an exponential phase. Complete degradation of paper was noticed simultaneously in the two substrates (after 25 days). The bulkier Mater-Bi samples were fully degraded after 20 days in fresh waste, but after 45 days in mature compost. Therefore, the test methods using mature compost as a substrate can possibly underestimate the biodegradation rate occurring in fresh waste, i.e., in real composting plants, and have to be considered as conservative test methods. The test procedure described in this paper seems very suitable as a screening method to verify the compostability of plastic materials in a composting environment.     

Prediction of temperature and thermal inertia effect in the maturation stage and stockpiling of a large composting mass

A macroscopic non-steady state energy balance was developed and solved for a composting pile of source-selected organic fraction of municipal solid waste during the maturation stage (13,500 kg of compost). Simulated temperature profiles correlated well with temperature experimental data (ranging from 50 to 70 degrees C) obtained during the maturation process for more than 50 days at full scale. Thermal inertia effect usually found in composting plants and associated to the stockpiling of large composting masses could be predicted by means of this simplified energy balance, which takes into account terms of convective, conductive and radiation heat dissipation. Heat losses in a large composting mass are not significant due to the similar temperatures found at the surroundings and at the surface of the pile (ranging from 15 to 40 degrees C). In contrast, thermophilic temperature in the core of the pile was maintained during the whole maturation process. Heat generation was estimated with the static respiration index, a parameter that is typically used to monitor the biological activity and stability of composting processes. In this study, the static respiration index is presented as a parameter to estimate the metabolic heat that can be generated according to the biodegradable organic matter content of a compost sample, which can be useful in predicting the temperature of the composting process.     

Evaluation of respiration in compost landfill biocovers intended for methane oxidation

A low-cost alternative approach to reduce landfill gas (LFG) emissions is to integrate compost into the landfill cover design in order to establish a biocover that is optimized for biological oxidation of methane (CH₄). A laboratory and field investigation was performed to quantify respiration in an experimental compost biocover in terms of oxygen (O₂) consumption and carbon dioxide (CO₂) production and emission rates. O₂ consumption and CO₂ production rates were measured in batch and column experiments containing compost sampled from a landfill biowindow at Fakse landfill in Denmark. Column gas concentration profiles were compared to field measurements. Column studies simulating compost respiration in the biowindow showed average CO₂ production and O₂ consumption rates of 107 ± 14 g m⁻² d⁻¹ and 63 ± 12 g m⁻² d⁻¹, respectively. Gas profiles from the columns showed elevated CO₂ concentrations throughout the compost layer, and CO₂ concentrations exceeded 20% at a depth of 40 cm below the surface of the biowindow. Overall, the results showed that respiration of compost material placed in biowindows might generate significant CO₂ emissions. In landfill compost covers, methanotrophs carrying out CH₄ oxidation will compete for O₂ with other aerobic microorganisms. If the compost is not mature, a significant portion of the O₂ diffusing into the compost layer will be consumed by non-methanotrophs, thereby limiting CH₄ oxidation. The results of this study however also suggest that the consumption of O₂ in the compost due to aerobic respiration might increase over time as a result of the accumulation of biomass in the compost after prolonged exposure to CH₄.     

Effect of compost application rate on carbon degradation and retention in soils

We investigated the effect of a single compost application at two rates (50 and 85Mgha(-1)) on carbon (C) degradation and retention in an agricultural soil cropped with maize after 150d. We used both C mass balance and soil respiration data to trace the fate of compost C. Our results indicated that compost C accumulated in the soil after 150d was 4.24Mgha(-1) and 6.82Mg C ha(-1) for 50 and 85Mg ha(-1) compost rate, respectively. Compost C was sequestered at the rate of 623 and 617g C kg(-1) compost TOC for 50 and 85Mgha(-1) compost dose, respectively. These results point to a linear response between dose of application and both C degradation and retention. The amount of C sequestered was similar to the total recalcitrant C content of compost, which was 586g C kg(-1) compost TOC, indicating that, probably, during the short experiment, the labile C pool of compost (414g C kg(-1) of compost TOC) was completely degraded. Soil respiration measured at different times during the crop growth cycle was stable for soils amended with compost (CO2 flux of 0.96+/-0.11g CO2 m(-2) h(-1) and 1.07+/-0.10g CO2 m(-2) h(-1), respectively, for 50 and 85Mgha(-1)), whereas it increased in the control. The CO2 flux due to compost degradation only, though not statistically significant, was always greatest for the highest compost doses applied (0.22+/-0.40g CO2 m(-2) h(-1) and 0.33+/-0.25g CO2 m(-2) h(-1) for the 50 and 85Mgha(-1) compost dose, respectively). This seems to confirm the highest C degradation for the 85Mgha(-1) compost dose as a consequence of the presence of more labile C. Unlike other studies, the results show a slight increase in the fraction of carbon retained with the increase in compost application rate. This could be due to the highly stable state of the compost prior to application, although it could also be due to sampling uncertainty. Further investigations are needed to better explain how the compost application rate affects carbon sequestration, and how characterization into labile and recalcitrant C can predict the amount of C sequestered in the soil.     

Physical analyses of compost from composting plants in Brazil

Nowadays the composting process has shown itself to be an alternative in the treatment of municipal solid wastes by composting plants. However, although more than 50% of the waste generated by the Brazilian population is composed of matter susceptible to organic composting, this process is, still today, insufficiently developed in Brazil, due to low compost quality and lack of investments in the sector. The objective of this work was to use physical analyses to evaluate the quality of the compost produced at 14 operative composting plants in the Sao Paulo State in Brazil. For this purpose, size distribution and total inert content tests were done. The results were analyzed by grouping the plants according to their productive processes: plants with a rotating drum, plants with shredders or mills, and plants without treatment after the sorting conveyor belt. Compost quality was analyzed considering the limits imposed by the Brazilian Legislation and the European standards for inert contents. The size distribution tests showed the influence of the machinery after the sorting conveyer on the granule sizes as well as the inert content, which contributes to the presence of materials that reduce the quality of the final product.     

Odour control at biowaste composting facilities

There are several options to effectively reduce odorous emissions at composting facilities depending on the type of composting system used. Some of the more relevant measures for open and enclosed composting facilities are presented in this article. Results from different investigations on odour reduction efficiencies of biological waste gas treatment systems at various scales are presented. Biofilter/bioscrubber combinations were used and different biofilter materials were tested. The more relevant odorous substances in the waste gas were identified, and their reduction in the different systems was measured. The biofilter proved to be mainly responsible for efficient odour degradation. The investigations presented in this article revealed that screened compost was very effective, and proved to be a low cost biofilter material for odour degradation purposes. Screened compost showed higher degradation rates than a coke-compost mixture newly developed by the University of Leipzig. Furthermore, it seems that enclosed systems have advantages when compared to conventional open single bed biofilters.     

Effect of the mixing ratio on the composting of OFMSW digestate: assessment of compost quality

This study presents the results obtained in compostability tests of organic fraction of municipal solid waste (OFMSW) digestate. The final aim was to obtain mature compost without phytotoxic effects. For the evaluation of the composting process, a novel parameter describing the performance of the composting process, the relative heat generation standardized with the initial volatile solid content (RHGVS₀), was defined and evaluated at laboratory-scale. From these laboratory-scale test, the optimum operational conditions were obtained, a mixing ratio (v/v) of 1:1:0 (bulking agent:digestate:co-substrate) and with 15% of mature compost as inoculum. Subsequently, these optimum operational conditions were applied in the active phase of the composting pilot-scale reactor. The active composting stage took 7 days, subsequently a curing phase of 60 days was carried out at ambient conditions. After 30 days of curing, the mature compost showed a specific oxygen uptake rate (SOUR) of 0.14 mg O₂/g VS·h, a germination index (GI) of 99.63% and a low volatile fatty acids (VFA) concentration (41.3 AcH mg/kg_dm), being indicative of the good compost stability and maturity of the compost. The very good quality of the final compost obtained indicated that the RHGVS₀ accurately describes the performance of the composting process.

     

Investigation and optimization of composting processes-test systems and practical examples

To determine the optimal course of composting it is useful to carry out experiments. The selection of the right experimental set-up depends on the question of concern. Each set-up is useful for a particular application and has its limits. Two test systems of different scales (up to 1500 ml; up to 100 l) are introduced. The purpose and importance of each system design shall be highlighted by application examples: (1). Suitability of a liquid industrial residue as composting accelerator; (2). Determination of the compost maturity; (3). Behaviour of odor-reducing additives during waste collection and composting; (4). Production of tailor-made compost with respect to Nitrogen (5). Suitability of O(2)-enriched air for acceleration of composting. Small-scale respiration experiments are useful to optimize parameters which have to be adjusted during substrate pre-treatment and composting, with the exception of particle size and temperature, and to reduce the number of variants which have to be investigated in greater detail in larger scale experiments. As all regulation possibilities such as aeration, moistening, turning can be simulated with the technical scale set-up, their complex cooperation can be taken into consideration. Encouraging composting variants can be tested, compared and optimized.     

Production of well-matured compost from night-soil sludge by an extremely short period of thermophilic composting

The effect of various operational conditions on the decomposition of organic material during the composting of night-soil treatment sludge was quantitatively examined. The optimum composting conditions were found to be a temperature of ca. 60 °C and an initial pH value of 8. Rapid decomposition of organic matter ceased by the sixth day of composting under these optimum conditions, and the final value of the cumulative emission of carbon (E_C), which represents the degree of organic matter decomposition, was less than 40%, indicating that the sludge contained only a small amount of easily degradable organic material. A plant growth assay using Komatsuna (Brassica campestris L. var. rapiferafroug) in a 1/5000a standard cultivation pot was then conducted for the compost at various degrees of organic matter decomposition: the raw composting material, the final compost obtained on day 6, and the 2 intermediate compost products (i.e., E_C = 10% and 20%). It was found that the larger the E_C, the greater the yield of Komatsuna growth. It was also found that 6 days of composting is sufficient to promote Komatsuna growth at the standard loading level, which is equivalent to a 1.5 g N/pot, since the promotion effect was as high as that obtained using chemical fertilizer. It can therefore be concluded that well-matured compost could be obtained in a short period of time (i.e., as early as 6 days), when night-soil sludge is composted under optimum conditions.     

Influence of compost covers on the efficiency of biowaste composting process

The temperature of matured compost is an indicator of feedstock quality and also a good feedback informing about the suitability of an applied technological procedure. Two independent experiments using the technology of windrow composting at open area were conducted with the final goal to evaluate the effect of compost pile covering (in comparison with uncovered piles) on the course of composting process – behaviour of temperature over time and oxygen content. Two types of sheets were used – Top Tex permeable sheet and impermeable polyethylene sheet. The experiment I (summer months) aimed at comparison of efficiency between the Top Tex sheet cover and the uncovered compost piles, while experiment II (autumn months) compared treatments using the Top Tex sheet and polyethylene sheet by contrast. Within the experiment I the composts consisted of cattle slurry and fresh grass matter at a ratio of 1:1, in case of experiment II consisted of pig/cattle manure, fresh grass matter and chipped material at a ratio of about 1:2:1. The obtained data showed no significant differences among the cover treatments according to ANOVA. The only exception was oxygen content in pile 4 (experiment II) under Top Tex sheet, where a markedly higher oxygen content than under polyethylene sheet was measured during the whole composting period. It was the only case where statistical analysis proved a significant difference; the p-value was 0.0002.     

Biodegradability and compostability of polymers—test methods and criteria for evaluation

The treatment of solid waste in controlled composting facilities is an important possibility for reducing garbage. Natural and synthetic polymeric materials can be used for many purposes, for example, as packaging materials, where compostability is required. A prerequisite for official regulations and the decision as to which materials may be composted is investigations on their biodegradability and the quality of the compost produced. Several standardization groups at the ISO, CEN, and DIN are developing definitions, test methods, and classification systems for differentiating compostable from noncompostable materials. The concept which will be standardized and used in Germany is described in detail. It includes characterization of the test material, determination of the biodegradability using laboratory tests such as simple aquatic batch tests and a controlled aerobic composting test, investigation of the disintegration of the test material in industrial or bench-scale composting facilities, and finally, chemical and ecotoxicological analysis of the compost produced.     

CIELAB color variables as indicators of compost stability

The composting process of different organic wastes both in laboratory and on a large-scale was characterized using CIELAB color variables to evaluate compost stability for the better application in agriculture. The time courses of the CIELAB variables of composting materials were determined directly from the bottom of a glass petri dish filled with dried and ground samples using a Minolta Color Reader (CR-13) calibrated with clean empty petri dishes placed on a white tile. To compare the proposed method with conventional methods, the same materials were also evaluated using commonly used compost stability evaluation indices. Most of the CIELAB variables of a compost made from a mixture of green tea waste and rice bran reached a plateau after 84 days of composting and showed strong relationships with the commonly used compost stability evaluation indices. The time needed for CIELAB variables, especially the L*and b* values, to stabilize at large-scale composting plants of cattle litter, farmyard manure, kitchen garbage and bark compost, were more or less similar to the times of maturation evaluated by the respective compost producers. The CIELAB color variable offers a new, simple, rapid and inexpensive means of evaluating compost stability and its quality prior to agricultural use.     

Characterization of food waste and bulking agents for composting

The characterization of food waste (FW) and locally available bulking agents (BA) are a prerequisite to optimizing compost recipes. This study measured the variation in FW characteristics (pH, dry matter (DM), carbon (C), wet bulk density and Total Kjeldahl Nitrogen (TKN)) produced by a restaurant and a community kitchen in downtown Montreal, Canada from May to August 2004. The project also measured the mass of FW produced by another restaurant and a group of 20-48 households, from June to August 2004. Locally available BA (hay, straw, pine wood shavings, cardboard, left over cattle feed and wheat residue pellets) were also characterized to formulate composting recipes based on the FW characteristics observed during a period representative of winter and summer conditions. Residential and restaurant FW characteristics varied significantly over the summer months, although the mass produced remained constant at 0.61 and 0.56 kg capita(-1)day(-1), respectively. In addition, the number of customers served by the restaurant increased by nearly 50% from June to August. The BA with the highest moisture adsorption capacity was found to be the wheat residue pellets, followed by chopped straw. Wheat residue pellets, chopped hay and left over cattle feed all presented a balanced C/N ratio. Wheat residue pellets and wheat straw, chopped hay and cardboard demonstrated neutral pH values. Based on the variable FW characteristics and monthly production rates, the formulation of recipes indicates that compost facilities must be flexible enough to handle seasonal variations of as much as 50% by volume.     

Comparison of mass balance, energy consumption and cost of composting facilities for different types of organic waste

Mass balance, energy consumption and cost are basic pieces of information necessary for selecting a waste management technology. In this study, composting facilities that treat different types of organic waste were studied by questionnaire survey and via a chemical analysis of material collected at the facilities.The mass balance was calculated on a dry weight basis because the moisture content of organic waste was very high. Even though the ratio of bulking material to total input varied in the range 0-65% on a dry basis, the carbon and ash content, carbon/nitrogen ratio, heavy metal content and inorganic nutrients in the compost were clearly influenced by the different characteristics of the input waste. The use of bulking material was not correlated with ash or elemental content in the compost. The operating costs were categorised into two groups. There was some economy of scale for wages and maintenance cost, but the costs for electricity and fuel were proportional to the amount of waste. Differences in operating costs can be explained by differences in the process characteristics.     

Effect of amendments on windrow composting of sugar industry pressmud

Bioconversion of sugar and distillery industrial wastes with other biodegradables into enriched compost is an important possibility in need of research. In this paper, changes in temperature and physico-chemical (pH, NH4+-N, C/N ratio, CEC) parameters during windrow composting, related to biological stabilization of the compost, were studied. The rise in temperature, which occurred as composting progressed, was accompanied by an increase in NH4+-N and the passage of the thermophilic phase to mesophilic took place between 90 and 105 days. This overall pattern was observed in all composting mixes, whereby the concentrations of NH4+-N increased rapidly and then declined gradually over the course of monitoring pari passu with increase in NO3- -N. The C/N ratios of the composting mixes decreased substantially by the 90th day in full thermophilic phase and became comparatively stable later on. Addition of additives showed potential in improving the C/N ratios. Increases in cation exchange capacity (CEC) and the germination index value of a sensitive crop (Raphanus sativus) had value in establishing the optimum degree of maturity. The rise and fall of temperature and changes in NH4+-N concentrations, C/N ratios and CEC over time proved to be reliable indicators of the progress of the composting process for establishing biological stability and compost maturity.     

Optimum moisture levels for biodegradation of mortality composting envelope materials

Moisture affects the physical and biological properties of compost and other solid-state fermentation matrices. Aerobic microbial systems experience different respiration rates (oxygen uptake and CO2 evolution) as a function of moisture content and material type. In this study the microbial respiration rates of 12 mortality composting envelope materials were measured by a pressure sensor method at six different moisture levels. A wide range of respiration (1.6-94.2mg O2/g VS-day) rates were observed for different materials, with alfalfa hay, silage, oat straw, and turkey litter having the highest values. These four envelope materials may be particularly suitable for improving internal temperature and pathogen destruction rates for disease-related mortality composting. Optimum moisture content was determined based on measurements across a range that spans the maximum respiration rate. The optimum moisture content of each material was observed near water holding capacity, which ranged from near 60% to over 80% on a wet basis for all materials except a highly stabilized soil compost blend (optimum around 25% w.b.). The implications of the results for moisture management and process control strategies during mortality composting are discussed.     

A multivariate approach to the study of the composting process by means of analytical electrofocusing

Three blends formed by: agro-industrial waste, wastewater sewage sludge, and their mixture, blended with tree pruning as bulking agent, were composted over a 3-month period. During the composting process the blends were monitored for the main physical and chemical characteristics. Electrofocusing (EF) was carried out on the extracted organic matter. The EF profiles were analyzed by principal component analysis (PCA) in order to assess the suitability of EF to evaluate the stabilisation level during the composting process. Throughout the process, the blends showed a general shifting of focused bands, from low to high pH, even though the compost origin affected the EF profiles. If the EF profile is analyzed by dividing it into pH regions, the interpretation of the results can be affected by the origin of compost. A good clustering of compost samples depending on the process time was obtained by analyzing the whole profile by PCA. Analysis of EF results with PCA represents a useful analytical technique to study the evolution and the stabilisation of composted organic matter.     

Open windrow composting of polymers: an investigation into the operational issues of composting polyethylene (PE)

This paper investigates the operational issues surrounding the open windrow composting of degradable polyethylene sacks. Areas for consideration were the impact of degradable polyethylene sacks on the composting process, the quality of the finished compost product, and how the use of sacks influenced the on-site processing. These factors were investigated through determining the amount of polymer residue and chemical contaminants in the finished compost product and the daily monitoring of windrow temperature profiles. Site and practical handling considerations of accepting an organic waste contained within PE sacks are also discussed. Statistical analysis of the windrow temperature profiles has led to the development of a model that can help to predict the expected trends in the temperature profiles of open compost windrows where the organic waste is kerbside collected using a degradable PE sack.