Conversion of calcium sulphide to calcium carbonate during the process of recovery of elemental sulphur from gypsum waste

The production of elemental sulphur and calcium carbonate (CaCO₃) from gypsum waste can be achieved by thermally reducing the waste into calcium sulphide (CaS), which is then subjected to a direct aqueous carbonation step for the generation of hydrogen sulphide (H₂S) and CaCO₃. H₂S can subsequently be converted to elemental sulphur via the commercially available chemical catalytic Claus process. This study investigated the carbonation of CaS by examining both the solution chemistry of the process and the properties of the formed carbonated product. CaS was successfully converted into CaCO₃; however, the reaction yielded low-grade carbonate products (i.e. <90 mass% as CaCO₃) which comprised a mixture of two CaCO₃ polymorphs (calcite and vaterite), as well as trace minerals originating from the starting material. These products could replace the Sappi Enstra CaCO₃ (69 mass% CaCO₃), a by-product from the paper industry which is used in many full-scale AMD neutralisation plants but is becoming insufficient. The insight gained is now also being used to develop and optimize an indirect aqueous CaS carbonation process for the production of high-grade CaCO₃ (i.e. >99 mass% as CaCO₃) or precipitated calcium carbonate (PCC).     

Effects of calcium hydroxide and calcium chloride addition to bentonite in iron ore pelletization.

Pyrite ash is created as waste from the roasting of pyrite ores during the production of sulphuric acid. These processes generate great amounts of pyrite ash waste that is generally land filled. This creates serious environmental pollution due to the release of acids and toxic substances. Pyrite ash waste can be utilized in the iron production industry as a blast furnace feed to process this waste and prevent environmental pollution. The essential parameters affecting the pelletization process of pyrite ash were studied using bentonite as a binder. Experiments were then carried out using bentonite and a mixture of bentonite with calcium hydroxide and calcium chloride in order to make the bentonite more effective. The metallurgical properties of pyrite ash, bentonite, calcium hydroxide, calcium chloride, a mixture of these and sintered pellets were studied using X-ray analysis. The crushing strength tests were carried out to investigate the strength of pyrite ash waste pellets. The results of these analyses showed that pyrite ash can be agglomerated to pellets and used in the iron production industry as a blast furnace feed. The crushing strength of the pellets containing calcium hydroxide and calcium chloride in addition to bentonite was better than the strength of pellets prepared using only bentonite binder.     

废钯催化剂中钯的回收

介绍了利用废钯催化剂制备氯化钯的方法,研究了液碱浓度以及液碱用量对溶解过程中残留物含量的影响,以及王水浸出过程中硝酸残留量对钯回收率的影响。通过对影响因素的考察,确定最佳条件,钯的总回收率可达93%以上。     

Recovery of solid fuel from municipal solid waste by hydrothermal treatment using subcritical water

Hydrothermal treatments using subcritical water (HTSW) such as that at 234 °C and 3 MPa (LT condition) and 295 °C and 8 MPa (HT condition) were investigated to recover solid fuel from municipal solid waste (MSW). Printing paper, dog food (DF), wooden chopsticks, and mixed plastic film and sheets of polyethylene, polypropylene, and polystyrene were prepared as model MSW components, in which polyvinylchloride (PVC) powder and sodium chloride were used to simulate Cl sources.While more than 75% of carbon in paper, DF, and wood was recovered as char under both LT and HT conditions, plastics did not degrade under either LT or HT conditions. The heating value (HV) of obtained char was 13,886-27,544 kJ/kg and was comparable to that of brown coal and lignite. Higher formation of fixed carbon and greater oxygen dissociation during HTSW were thought to improve the HV of char.Cl atoms added as PVC powder and sodium chloride to raw material remained in char after HTSW. However, most Cl originating from PVC was found to converse into soluble Cl compounds during HTSW under the HT condition and could be removed by washing.From these results, the merit of HTSW as a method of recovering solid fuel from MSW is considered to produce char with minimal carbon loss without a drying process prior to HTSW. In addition, Cl originating from PVC decomposes into soluble Cl compound under the HT condition. The combination of HTSW under the HT condition and char washing might improve the quality of char as alternative fuel.     

Recovery of biomass cellulose from waste sewage sludge

In our previous work, the primary sludge from wastewater treatment plants was shown to contain a considerable amount of cellulose (about 20%, based on suspended solids) owing to the discharge of toilet paper. For the purpose of using the cellulose as a biomass resource, this study examined a simple method for its recovery. When fibrous cellulose was suspended in 0.3% sulfuric acid and autoclaved at 130°C for 60 min, 85%–88% of the initial solids remained without dissolving. Under these conditions, an activated sludge sample not containing cellulose was strongly hydrolyzed and only 7% of the initial solids remained. The prescribed amounts of cellulose added to the activated sludge sample were quantitatively recovered by the autoclaving treatment. In the treatment of primary sludge containing >20% cellulose, residual solids with relatively high levels of cellulose (>69%) could be obtained. The results indicate that the method proposed here could recover cellulose practically from waste sewage sludge for biomass utilization. Received: July 17, 2000 / Accepted: July 4, 2001     

舍铁固废千法生产氧化铁红新工艺技术研究

针对冶金企业在生产过程中发生的含铁尘泥,提出了与之相适应的处理新工艺。利用部分种类的尘泥成功制取了符合磁性材料行业要求的氧化铁红,并广泛应用于磁材预烧料企业,从而为含铁尘泥的综合利用提供了新的思路和有效途径。     

高温烧结磷石膏钙渣制备轻质碳酸钙

以磷石膏钙渣为原料,通过高温煅烧,然后经消化、精制、碳化,制成轻质碳酸钙产品.研究结果表明:高温煅烧的最佳温度为 1 000 ℃,最佳煅烧时间为 1.0 h;沉淀反应的初始反应温度为 60 ℃,Ca(OH)2乳液质量浓度为 70 g/L,CO2流量为 1.8 L/h.制备的轻质碳酸钙产品各项指标均达到 HG/T2226...     

Recovery of nickel oxide from spent catalyst

This study investigates the possibility of recovering nickel from the spent catalyst (NiO/Al2O3) resulting from the steam reforming process to produce water gas (H2/H2O) in many industries. In the extraction process, nickel is recovered as sulfate using sulfuric acid as a solvent. The considered parameters affecting nickel recovery were acid concentration, temperature and time of digestion solid:liquid ratio, particle size and stirring rate. Nickel was to be directly recovered as a sulfate salt by direct crystallization method. The conversion was 99% at 50% sulfuric acid concentration, solid: liquid ratio (1:12) by weight, particle size less than 500 micron for more than 5 h and 800 rpm at 100 degrees C.     

利用含铝废盐酸制备聚合氯化铝

以某医药企业产生的含铝废盐酸为原料制备了液体聚合氯化铝(PAC)。确定了适宜的有机物去除方法和碱化剂,考察了碱化剂投加量、废盐酸铝离子含量等合成条件对PAC产品指标的影响,并比较了自制PAC和市售PAC对该企业污水站二沉池出水的混凝效果。实验结果表明:采用活性炭吸附法去除废盐酸中有机物,选择固体Ca O作为碱化剂,在活性炭投加量1‰(w)、吸附时间1 h、铝离子含量9.5%(w,以Al_2O_3计)、CaO投加量80 g/L、反应时间24 h的条件下,制备的液体PAC达到行业标准HG/T 2677—2017《工业聚氯化铝》中的Ⅲ类标准;自制PAC对废水COD和SS的去除率均优于市售PAC,不仅可替代其使用,还可外售产生经济效益。     

Biohydrogen using leachate from an industrial waste landfill as inoculum

Since hydrogen is a renewable energy source, biohydrogen has been researched in recent years. However, data on hydrogen fermentation by a leachate from a waste landfill as inoculum are scarce. We investigated hydrogen production using a leachate from an industrial waste landfill in Kanagawa Prefecture. The results showed no methane gas production, and the leachate was a suitable inoculum for hydrogen fermentation. The maximum H₂ yield was 2.67 mol of H₂ per mol of carbohydrate added, obtained at 30°C and an initial pH of 7. The acetate and butyrate production was significant when the H₂ yield was higher. Oxidation–reduction potential analysis of the culture suggested that hydrogen-producing bacteria in the leachate were facultative anaerobic. Scanning electron microscope observations revealed that the hydrogen-producing bacteria comprised bacilli about 2 μm in length.     

Recovery of carotenoids from shrimp waste in organic solvents

Shrimp waste, which is produced in large quantities in the Indian seafood processing industries, is one of the important sources of natural carotenoids. Studies were carried out to assess the extractability of shrimp waste carotenoids in different organic solvents and solvent mixtures and to optimize the extraction conditions for maximum yield. A 50:50 mixture of isopropyl alcohol and hexane gave the highest (43.9 microg/g waste) carotenoid extraction yield compared to acetone, methanol, ethanol, isopropyl alcohol, ethyl acetate, ethyl methyl ketone, petroleum ether, and hexane individually and to a mixture of acetone and hexane. Extraction conditions such as percentage of hexane in the solvent mixture of isopropyl alcohol and hexane, ratio of solvent to waste and number of extractions was optimized using a statistically designed experiment. The optimized conditions for maximum yield of carotenoids were 60% hexane in solvent mixture, solvent mixture to waste ratio of 5:1 in each extraction and three extractions. A regression equation for predicting the carotenoid yield as a function of three processing variable (hexane % in solvent mixture, solvent-to-waste ratio and number of extractions) was derived by statistical analysis, and a model with predictive ability of 0.98 was obtained.     

Recovery of silicon powder from kerf loss slurry waste using superconducting high gradient magnetic separation technology

A major challenge in recycling of silicon powder from kerf loss slurry waste is the complete removal of metal particles. The traditional acid leaching method is costly and not green. In this paper, a novel approach to recover high-purity Si from the kerf loss slurry waste of solar grade silicon was investigated. The metal impurities were removed with superconducting high gradient magnetic separation technology. The effects of process parameters such as magnetic flux density, slurry density, and slurry flow velocity on the removal efficiency were investigated, and the parameters were optimized. In one lot of control experiments, the silicon content was increased from 90.91 to 95.83%, iron content reduced from 3.24 to 0.57%, and aluminum content from 2.44 to 1.51% under the optimum conditions of magnetic flux density of 4.0 T, slurry density of 20 g/L, and slurry flow velocity of 500 mL/min. The result indicates that the superconducting high gradient magnetic separation technology is a feasible purifying method, and the magnetic separation concentrate could be used as an intermediate product for high-purity Si powder.

     

Recovery of valuable materials from waste liquid crystal display panel

Associated with the rapid development of the information and electronic industry, liquid crystal displays (LCDs) have been increasingly sold as displays. However, during the discarding at their end-of-life stage, significant environmental hazards, impacts on health and a loss of resources may occur, if the scraps are not managed in an appropriate way. In order to improve the efficiency of the recovery of valuable materials from waste LCDs panel in an environmentally sound manner, this study presents a combined recycling technology process on the basis of manual dismantling and chemical treatment of LCDs. Three key processes of this technology have been studied, including the separation of LCD polarizing film by thermal shock method the removal of liquid crystals between the glass substrates by the ultrasonic cleaning, and the recovery of indium metal from glass by dissolution. The results show that valuable materials (e.g. indium) and harmful substances (e.g. liquid crystals) could be efficiently recovered or separated through above-mentioned combined technology. The optimal conditions are: (1) the peak temperature of thermal shock to separate polarizing film, ranges from 230 to 240 °C, where pyrolysis could be avoided; (2) the ultrasonic-assisted cleaning was most efficient at a frequency of 40 KHz (P = 40 W) and the exposure of the substrate to industrial detergents for 10 min; and (3) indium separation from glass in a mix of concentrated hydrochloric acid at 38% and nitric acid at 69% (HCl:HNO₃:H₂O = 45:5:50, volume ratio). The indium separation process was conducted with an exposure time of 30 min at a constant temperature of 60 °C.     

Gasification and smelting system using oxygen blowing for plastic waste including polyvinyl chloride

A new type of waste gasification and smelting system using oxygen blowing based on high-temperature metallurgy, was developed by Sumitomo Metals, Japan. This system can steadily gasify and melt not only municipal waste, but also plastic waste and polyvinyl chloride (PVC) waste by using a top-blow oxygen lance together with sideways-blow oxygen lances. As a result of gasification in the high-temperature reducing atmosphere and rapid gas cooling, dioxin-free, high-calorie purified gas was produced. Ash components in the wastes were smelted in a high-temperature reducing atmosphere, and high-quality slag free of heavy metals was produced. Most of the chlorine in the wastes was converted into hydrogen chloride in the off gas. The hydrogen chloride can be recovered as hydrochloric acid or chlorine, which are recyclable to PVC manufacturing.     

Laboratory waste minimization by recovery of silver as nano-silver colloidal dispersion from waste silver chloride

The use of cyclic experiments, where the product of one reaction becomes the starting material for the next experiment, was proposed as an effective protocol for waste minimization in an educational lab. A simple, cheap and pollution-free method was developed for recovering silver as nano-silver colloidal dispersion from waste silver chloride in the laboratories of the Faculty of Health, Safety and Environment. Silver nanoparticles of the size 5–18 nm were recovered in the presence of sodium borohydride as a reducing agent and polyvinylpyrrolidone as a stabilizer agent. The nano-silver particles were studied for their formation, structure, stability and size using UV–Vis spectroscopy, transmission electron microscopy and dynamic light scattering techniques. The antibacterial assays of nanoparticles showed satisfactory results for Escherichia coli ATCC25922, Staphylococcus aureus ATCC 29213, and Acinetobacter baumanii (Clinical isolate). A laboratory experiment was designed in which students synthesize yellow colloidal silver solution from chemical waste silver chloride and estimate particle size using visible spectroscopy.     

氯化铵浸取法回收盐泥中的镁

以盐泥为原料,采用氯化铵浸取回收盐泥中的Mg²⁺,以浸取液和回收的氨反应制取氢氧化镁产品。考察了盐泥浆液固含量、浸取时间、物料比（氯化铵与盐泥中氢氧化镁的摩尔比）等工艺条件对Mg²⁺浸取率的影响,并以比表面积为考察指标进行正交实验,确定氢氧化镁的最佳制备条件。实验结果表明：在盐泥浆液固含量为248 g/L、浸取时间为100 min、物料比为2.3的条件下,Mg²⁺浸取率为75.0%;在n（MgCl₂）:n（NH₄Cl）=0.5、氨水浓度3 mol/L、氨水滴加速率 0.8 mL/min、反应温度 90 ℃的最佳条件下,制备的氢氧化镁的比表面积为17.87 m²/g,粒径约为3 μm。该工艺简单可行,为盐泥的综合利用提供了新的思路。     

Recovery of lithium and cobalt from waste lithium ion batteries of mobile phone

In view of the stringent environmental regulations, availability of limited natural resources and ever increasing need of alternative energy critical elements, an environmental eco-friendly leaching process is reported for the recovery of lithium and cobalt from the cathode active materials of spent lithium-ion batteries of mobile phones. The experiments were carried out to optimize the process parameters for the recovery of lithium and cobalt by varying the concentration of leachant, pulp density, reductant volume and temperature. Leaching with 2 M sulfuric acid with the addition of 5% H₂O₂ (v/v) at a pulp density of 100 g/L and 75 °C resulted in the recovery of 99.1% lithium and 70.0% cobalt in 60 min. H₂O₂ in sulfuric acid solution acts as an effective reducing agent, which enhance the percentage leaching of metals. Leaching kinetics of lithium in sulfuric acid fitted well to the chemical controlled reaction model i.e. 1 ? (1 ? X)^1/3 = k_ct. Leaching kinetics of cobalt fitted well to the model ‘ash diffusion control dense constant sizes spherical particles’ i.e. 1 ? 3(1 ? X)^2/3 + 2(1 ? X) = k_ct. Metals could subsequently be separated selectively from the leach liquor by solvent extraction process to produce their salts by crystallization process from the purified solution.     

Alteration of municipal solid waste incineration bottom ash focusing on the evolution of iron-rich constituents

Municipal solid waste incineration (MSWI) bottom ash contains a considerable amount of Fe-rich constituents. The behaviors of these constituents, such as dissolution and precipitation, are quite important as they regulate the distribution of a series of ions between the liquid (percolated fluid) and solid (ash deposit) phases. This paper studied both fresh and weathered MSWI bottom ash from the mineralogical and geochemical viewpoint by utilizing optical microscopy, scanning electron microscopy/energy dispersive X-ray spectroscopy (SEM/EDX), and powder X-ray diffraction. The analysis results revealed that for the fresh bottom ash, iron preferentially existed in the chemical forms of spinel group (mainly Fe(3)O(4), and a series of Al- or Ti- substituted varieties), metallic inclusions (including Fe-P, Fe-S, Fe-Cu-Pb), hematite (Fe(2)O(3)) and unburned iron pieces. In the 1-20 years weathered bottom ash collected from a landfill site, interconversions among these Fe-rich constituents were identified. Consequently, numerous secondary products were developed, including goethite (α-FeOOH), lepidocrocite (γ-FeOOH), hematite, magnetite, wustite (FeO), Fe-Si-rich gel phase. Of all these transformation products, hydrous iron oxides were the most common secondary minerals. Quantitative chemical analysis of these secondary products by SEM/EDX disclosed a strong association between the newly formed hydrous iron oxides and heavy metals (e.g. Pb, Zn, Ni, and Cu). The results of this study suggest that the processes of natural weathering and secondary mineralization contribute to reduction of the potential risks of heavy metals to the surrounding environments.     

从硬质合金处理渣中回收氧化钴

根据硫酸钠熔炼法处理废合金所得钴渣组成特点,通过氧化焙烧、酸分解、水解除杂、沉钴和煅烧等工序制取氧化钴.焙烧最佳工艺条件为:NaNO3用量为钴渣量的0.8倍,焙烧温度750 ℃,时间2.5 h.盐酸分解、喷淋水解除铁、草酸铵沉钴和煅烧阶段钴的回收率(%)分别为97.5、96.6、99.5和99.0,使Co、Ta的回收率分别达到92.78%和85%.