Performance and stability of two-stage anaerobic digestion.

The stability, capacity, and solids destruction efficiency of single versus two-stage anaerobic digestion was studied in bench-scale reactors using combined waste activated and primary sludge. Laboratory staged mesophilic digesters showed an improved volatile solids and volatile suspended solids destruction efficiency over a single-stage system (at the same total solids retention time [SRT]) of approximately 3.2 and 5.8 percentage points, respectively. To quantify stability and capacity, a new digester monitoring method was introduced that measured the digester maximum acetate utilization capacity, V(max,ac), and was used to investigate the potential for digester instability at different transient loadings. The ratio of the V(max,ac) value to the estimated acetate production rate for a given digester loading was termed the acetate capacity number (ACN). Values greater than 1.0 indicate excess acetate utilization capacity. The first stage of the laboratory two-stage mesophilic system (10-day SRT for each stage) had an ACN number of 1.3 compared with a value of 1.8 for the single-stage 20-day SRT digester. Thus, while a staged mesophilic system can improve solids destruction efficiency, it demonstrates a lower capacity for metabolizing highly variable loads.     

High-solids anaerobic digestion of municipal sludge pretreated by thermal hydrolysis

High-solids anaerobic digestion can consistently achieve 55 to 60% volatile solids destruction after thermal hydrolysis pretreatment, which reduces its viscosity and increases the fraction of soluble organic matter. For feed sludge with total solids concentrations between 6.8 and 8.2%, the process is stable at hydraulic retention times of 9 to 12 days, significantly increasing the treatment capacity of existing digesters or, in treatment plants without spare capacity, helping to postpone, reduce, or even avoid costly infrastructure investments. Process stability is related to the high concentration of soluble organic matter in the digesters. High-solids temperature-phased digestion appears to be superior to high-solids mesophilic digestion, with respect to process flexibility and stability, biosolids stabilization, and biogas generation, although ammonia inhibition may have occurred. Implementation of high-solids digestion could significantly reduce operation and maintenance costs of solids-handling operations.     

Combined anaerobic/aerobic digestion: effect of aerobic retention time on nitrogen and solids removal

A combined anaerobic/aerobic sludge digestion system was studied to determine the effect of aerobic solids retention time (SRT) on its solids and nitrogen removal efficiencies. After the anaerobic digester reached steady state, effluent from the anaerobic digester was fed to aerobic digesters that were operated at 2- to 5-day SRTs. The anaerobic system was fed with a mixture of primary and secondary sludge from a local municipal wastewater treatment plant. Both systems were fed once per a day. The aerobic reactor was continuously aerated with ambient air, maintaining dissolved oxygen level at 1.1 +/- 0.3 mg/L. At a 4-day or longer SRT, more than 11% additional volatile solids and 90% or greater ammonia were removed in the aerobic digester, while 32.8 mg-N/L or more nitrite/nitrate also was measured. Most total Kjeldahl nitrogen removal was via ammonia removal, while little organic nitrogen was removed in the aerobic digester.     

A comparison of membrane bioreactor and conventional-activated-sludge mixed liquor and biosolids characteristics.

Characteristics and behavior of raw and digested mixed liquor derived from a membrane bioreactor (MBR) and a full-scale activated-sludge (FSAS) facility were compared. The accumulation of nondegradable chemical oxygen demand in the MBR appears to play an important role in increasing the observed biological yield coefficient (Y(obs)), reducing average floc size, decreasing total suspended solids/total solids and volatile suspended solids/volatile solids (VS) ratios, and reducing specific-oxygen-uptake rates of the mixed liquor relative to FSAS-derived biological solids. Membrane bioreactor sludges exhibited lower VS destruction following 30 days mesophilic-anaerobic and aerobic digestion when compared to FSAS sludges. Significant deterioration in dewatering behavior was observed for the FSAS biosolids after anaerobic digestion and, to a lesser extent, following aerobic digestion. In comparison, digestion had a small affect on dewatering efficiency and conditioner requirements for MBR biosolids. Full-scale facilities using membrane separation may need to tailor digestion and dewatering processes to the specific characteristics of MBR sludges.     

Oxidative co-treatment using hydrogen peroxide with anaerobic digestion of excess municipal sludge.

The effect of an oxidative co-treatment on anaerobic digestion of a mixture of primary and waste activated sludge was investigated. The oxidant used in this study was hydrogen peroxide (H2O2). A maximum improvement in solid destruction of 15.2% was achieved in the overall process, with a dosage of 2.0 g H2O2/g influent volatile suspended solids (VSS(influent)). All configurations operated at this dosage also showed statistically significant increases in solids removal. A statistically significant enhancement in overall solids destruction was observed for the lower oxidant dosage (0.5 H2O2/g VSS(influent)). Surprisingly, for 1.0 g H2O2/g VSS(influent), only one of the three configurations involving oxidative co-treatment showed significant increases in solids destruction. Special attention was paid to the performance of this process relative to fecal coliforms destruction. Class A biosolids were obtained for all the different hydrogen peroxide dosages used when oxidative co-treatment is combined with a two-stage anaerobic digestion process.     

Effects of sludge recirculation rate and mixing time on performance of a prototype single-stage anaerobic digester for conversion of food wastes to biogas and energy recovery

Food wastes have been recognized as the largest waste stream and accounts for 39.25 % of total municipal solid waste in Thailand. Chulalongkorn University has participated in the program of in situ energy recovery from food wastes under the Ministry of Energy (MOE), Thailand. This research aims to develop a prototype single-stage anaerobic digestion system for biogas production and energy recovery from food wastes inside Chulalongkorn University. Here, the effects of sludge recirculation rate and mixing time were investigated as the main key parameters for the system design and operation. From the results obtained in this study, it was found that the sludge recirculation rate of 100 % and the mixing time of 60 min per day were the most suitable design parameters to achieve high efficiencies in terms of chemical oxygen demand (COD), total solids (TS), and total volatile solid (TVS) removal and also biogas production by this prototype anaerobic digester. The obtained biogas production was found to be 0.71 m³/kg COD and the composition of methane was 61.6 %. Moreover, the efficiencies of COD removal were as high as 82.9 % and TVS removal could reach 83.9 % at the optimal condition. Therefore, the developed prototype single-stage anaerobic digester can be highly promising for university canteen application to recover energy from food wastes via biogas production.     

Retooling the ethanol industry: thermophilic anaerobic digestion of thin stillage for methane production and pollution prevention.

Anaerobic digestion of corn ethanol thin stillage was tested at thermophilic temperature (55 degrees C) with two completely stirred tank reactors. The thin stillage wastestream was organically concentrated with 100 g/L total chemical oxygen demand and 60 g/L volatiles solids and a low pH of approximately 4.0. Steady-state was achieved at 30-, 20-, and 15-day hydraulic retention times (HRTs) and digester failure at a 12-day HRT. Significant reduction of volatile solids was achieved, with a maximum reduction (89.8%) at the 20-day HRT. Methane yield ranged from 0.6 to 0.7 L methane/g volatile solids removed during steady-state operation. Effluent volatile fatty acids below 200 mg/L as acetic acid were achieved at 20- and 30-day HRTs. Ultrasonic pretreatment was used for one digester, although no significant improvement was observed. Ethanol plant natural gas consumption could be reduced 43 to 59% with the methane produced, while saving an estimated $7 to $17 million ($10 million likely) for a facility producing 360 million L ethanol/y.     

金属铁铝对混凝强化初沉污泥中温厌氧消化的影响

选取FeCl3和AlCl2·6H2O作为混凝剂对城市污水进行一级强化混凝处理,降低二级生物处理的进水负荷,减少污水生物处理系统的能量消耗。主要研究混凝过程投加的金属盐对一级强化混凝产生的初沉污泥中温厌氧消化的影响。和剩余污泥相比,初沉污泥更适合厌氧消化处理,污泥降解性能和产气性能更高。当采用城市污水一级强化混凝处理时,污泥中的金属和金属盐水解引起的pH降低,使混凝强化初沉污泥的厌氧消化受到一定抑制。随着污泥中铝含量的降低和铁含量的增加,厌氧消化的COD降解率和挥发性固体（Vs）降解率逐渐升高,生物气产量逐渐增大,产气速率加快。当混凝强化初沉污泥只含有铁时（铁含量为10．16mg／L）,混凝强化初沉污泥厌氧消化效果最好,产气稳定,而且产气速率高,生物气产量为237mL,生物气甲烷含量为55．5％,降解单位Vs产气量为0．80L／g,均高于其他含铝的混凝强化初沉污泥。污泥中的铁对初沉污泥厌氧消化的抑制作用远远小于铝的作用,说明铁盐适合用于城市污水的一级强化混凝处理。     

金属铁铝对混凝强化初沉污泥中温厌氧消化的影响简

选取FeCl₃和AlCl₃·6H₂O作为混凝剂对城市污水进行一级强化混凝处理,降低二级生物处理的进水负荷,减少污水生物处理系统的能量消耗。主要研究混凝过程投加的金属盐对一级强化混凝产生的初沉污泥中温厌氧消化的影响。和剩余污泥相比,初沉污泥更适合厌氧消化处理,污泥降解性能和产气性能更高。当采用城市污水一级强化混凝处理时,污泥中的金属和金属盐水解引起的pH降低,使混凝强化初沉污泥的厌氧消化受到一定抑制。随着污泥中铝含量的降低和铁含量的增加,厌氧消化的COD降解率和挥发性固体（VS）降解率逐渐升高,生物气产量逐渐增大,产气速率加快。当混凝强化初沉污泥只含有铁时（铁含量为10.16 mg/L）,混凝强化初沉污泥厌氧消化效果最好,产气稳定,而且产气速率高,生物气产量为237 mL,生物气甲烷含量为55.5%,降解单位VS产气量为0.80 L/g,均高于其他含铝的混凝强化初沉污泥。污泥中的铁对初沉污泥厌氧消化的抑制作用远远小于铝的作用,说明铁盐适合用于城市污水的一级强化混凝处理。     

Effects of oxygen exposure on anaerobic digester sludge.

Recuperative thickening of anaerobic digester sludge (thickening with solids return) yields increased digester capacity. Common thickening methods cause oxygen exposure to the digester sludge. This study evaluated the effects of various levels of oxygen exposure on the acetoclastic methanogens. Gravity belt thickening had no detrimental effect on the acetoclastic activity. From a 7-day batch test with continuous oxygen exposure of digester sludge, a 12% loss in acetoclastic activity was predicted for a digester with a 20-day solids retention time (SRT) and 100% recycle with recuperative thickening via dissolved air flotation thickening. However, a greater loss (27%) was found from a long-term, bench-scale digester operated under similar conditions. This loss did not affect the digester performance, as measured by volatile solids destruction. This research suggests that recuperative thickening may not affect digester performance at a long SRT with constant operation, but may change the reserve capacity of the anaerobic community.     

Influence of staging, mean cell residence time, and thermophilic temperature on the thermophilic anaerobic digestion process.

As Class B biosolids land application has become less acceptable to many local jurisdictions, low-cost processes to achieve Class A standards have become more popular. Prominent among these low-cost processes is thermophilic anaerobic digestion. As a result, thermophilic anaerobic digestion is now a popular topic in wastewater treatment literature, but quantifiable methods for selecting a particular thermophilic process have not been offered. To provide for this need, an empirical model was developed from data collected in thermophilic anaerobic digestion studies conducted using East Bay Municipal Utility District's (Oakland, California) primary and waste activated sludge to feed both bench- and full-scale digesters. The model predicts at which thermophilic temperature and mean cell residence time (MCRT) one process will outperform or equal another, with respect to fecal coliform reduction. The different disinfection efficiencies in the different thermophilic processes might be explained by the presence or absence of high volatile acid and/or un-ionized ammonia levels in the processes' digested sludges. Data from these studies also show an apparent relationship between increased thermophilic temperatures and volatile solids destruction, and between increased temperatures and specific volatile acids production, for digesters operating at a 13-day MCRT and higher, but not for digesters operating at a 2-day MCRT.     

Optimal loading rates and economic analyses for anaerobic digestion of poultry waste

Four combinations of litter and carcasses from broiler chickens were examined utilizing a thermophilic, stirred-tank digester of demonstration size of approximately 10,000 gal. Under computed optimal loading rates, litter with paper bedding had the highest daily production of methane over an 8-day retention period. The greatest methane production per lb of volatile solids was achieved over 10 days with litter and paper bedding combined with carcasses. This research found that sufficient poultry litter is generated within 20 mi (32 km) of Moorefield, WV, to support a commercial-sized digester operation. However, anaerobic digestion of poultry waste cannot be financially supported by methane production alone. To be financially viable, anaerobic digestion requires a disposal fee for poultry waste and/or the sale of the digested solid effluent as an organic fertilizer to retail markets.     

Optimal Loading Rates and Economic Analyses for Anaerobic Digestion of Poultry Waste

ABSTRACT

Four combinations of litter and carcasses from broiler chickens were examined utilizing a thermophilic, stirred-tank digester of demonstration size of approximately 10,000 gal. Under computed optimal loading rates, litter with paper bedding had the highest daily production of methane over an 8-day retention period. The greatest methane production per lb of volatile solids was achieved over 10 days with litter and paper bedding combined with carcasses. This research found that sufficient poultry litter is generated within 20 mi (32 km) of Moorefield, WV, to support a commercial-sized digester operation. However, anaerobic digestion of poultry waste cannot be financially supported by methane production alone. To be financially viable, anaerobic digestion requires a disposal fee for poultry waste and/or the sale of the digested solid effluent as an organic fertilizer to retail markets.     

Aerobic sludge digestion under low dissolved oxygen concentrations.

Low dissolved oxygen (DO) concentrations occur commonly in aerobic digesters treating thickened sludge, with benefits of smaller digester size, much reduced aeration cost, and higher digestion temperature (especially important for plants in colder areas). The effects of low DO concentrations on digestion kinetics were studied using the sludge from municipal wastewater treatment plants in Akron, Ohio, and Los Lunas, New Mexico. The experiments were conducted in both batch digestion and a mixed mode of continuous, fed-batch, and batch operations. The low DO condition was clearly advantageous in eliminating the need for pH control because of the simultaneous occurrence of nitrification and denitrification. However, when compared with fully aerobic (high DO) systems under constant pH control (rare in full-scale plants), low DO concentrations and a higher solids loading had a negative effect on the specific volatile solids (VS) digestion kinetics. Nonetheless, the overall (volumetric) digestion performance depends not only on the specific digestion kinetics, but also the solids concentration, pH, and digester temperature. All of the latter factors favor the low DO digestion of thickened sludge. The significant effect of temperature on low DO digestion was confirmed in the mixed-mode study with the Akron sludge. When compared with the well-known empirical correlation between VS reduction and the product (temperature x solids retention time), the experimental data followed the same trend, but were lower than the correlation predictions. The latter was attributed to the lower digestible VS in the Akron sludge, the slower digestion at low DO concentrations, or both. Through model simulation, the first-order decay constant (kd) was estimated as 0.004 h(-1) in the mixed-mode operations, much lower than those (0.011 to 0.029 h(-1)) obtained in batch digestion. The findings suggested that the interactions among sludges with different treatment ages may have a substantially negative effect on digestion kinetics. The use of multistage digesters, especially with small front-end reactors, may be advantageous in both "process" kinetics and "biological reaction" kinetics for sludge digestion.     

The digestibility of waste activated sludges.

Laboratory digestion studies using waste activated sludges (WAS) were conducted to compare the digestion performance between anaerobic and aerobic processes. Nine samples of WAS from seven wastewater treatment plants were collected and batch-digested under both anaerobic and aerobic conditions for 30 days at 25 degrees C. The cation content of wastewater (both floc and solution phases) and solution biopolymer (protein and polysaccharide) was measured before and after digestion and compared with volatile solids destruction data. The study revealed that each digestion process was associated with a distinct biopolymer fraction, which accounted for differences in volatile solids reduction under anaerobic and aerobic conditions. The anaerobic digestion data showed strong correlations between soluble protein generation, ammonium production, percent volatile solids reduction, and floc iron (Fe). These data suggest that the amount of volatile solids destroyed by anaerobic digestion depends on the Fe content of floc. In aerobic digestion, polysaccharide accumulated in solution along with calcium and magnesium. For aerobic digestion, correlations between divalent cation release and the production of inorganic nitrogen were found. This implies that divalent cation-bound biopolymer, thought to be lectin-like protein, was the primary organic fraction degraded under aerobic conditions. The results of the study show that the cation content in wastewater is an important indicator of the material that will digest under anaerobic or aerobic conditions and that some of the volatile solids will digest only under either anaerobic or aerobic conditions.     

含固率对牛粪常温厌氧消化的影响

在常温、pH值为7.0下,采用10 L玻璃瓶作为反应器对含固率(TS)分别为2%、6%、10%和14%的4组牛粪溶液进行厌氧消化实验,系统运行48 d,分析了厌氧消化过程中的COD(化学需氧量)、pH、VFA(挥发性脂肪酸)和产气量的变化。结果表明,进料TS是影响牛粪厌氧消化产气效果的重要因素,调节牛粪进料TS至10%,可以使其厌氧消化获得最佳的产气效果,COD去除率为24.6%,产气中甲烷含量为56.1%。     

Anaerobic digestion of raw and thermally hydrolyzed wastewater solids under various operational conditions

In this study, high-solids anaerobic digestion of thermally pretreated wastewater solids (THD) was compared with conventional mesophilic anaerobic digestion (MAD). Operational conditions, such as pretreatment temperature (150 to 170 degrees C), solids retention time (15 to 20 days), and digestion temperature (37 to 42 degrees C), were varied for the seven THD systems operated. Volatile solids reduction (VSR) by THD ranged from 56 to 62%, compared with approximately 50% for MAD. Higher VSR contributed to 24 to 59% increased biogas production (m3/kg VSR-d) from THD relative to MAD. The high-solids conditions of the THD feed resulted in high total ammonia-nitrogen (proportional to solids loading) and total alkalinity concentrations in excess of 14 g/L as calcium carbonate (CaCO3). Increased pH in THD reactors caused 5 to 8 times more un-ionized ammonia to be present than in MAD, and this likely led to inhibition of aceticlastic methanogens, resulting in accumulation of residual volatile fatty acids between 2 and 6 g/L as acetic acid. The THD produced biosolids cake that possessed low organic sulfur-based biosolids odor and dewatered to between 33 and 39% total solids. Dual conditioning with cationic polymer and ferric chloride was shown to be an effective strategy for mitigating dissolved organic nitrogen and UV-quenching compounds in the return stream following centrifugal dewatering of THD biosolids.     

Comparison of mechanical pretreatment methods for the enhancement of anaerobic digestion of pulp and paper waste activated sludge

The conventional anaerobic digestion process, requiring long solids retention times (SRTs) to digest solids, is currently viewed as impractical for the pulp and paper industry because of high capital costs associated with the construction of new digesters. Recent developments in sludge solubilization technology could be promising in reducing digester size, which also allows for the potential use of decommissioned tanks, both of which can reduce the capital cost. Three pretreatment technologies for use with anaerobic digestion were tested on laboratory-scale to investigate their feasibility. The SRTs in all three digesters systematically decreased from 20 to 3 days. The reference digester was fed waste activated sludge (WAS) to serve as the control at the same SRTs. The other digesters were fed WAS that had been preconditioned using mechanical shearing, sonication, or high-pressure homogenization technology. Anaerobic digestion with high-pressure homogenization produced as much methane at 3-day mean SRT as that from the reference digester operated at 20-day SRT. Therefore, a new digester can theoretically be 85% smaller than a conventional digester. An added benefit of WAS to methane conversion is the recovery of nutrients nitrogen and phosphorus.     

Steam-explosion pretreatment for enhancing anaerobic digestion of municipal wastewater sludge.

This study evaluated the use of steam explosion as a pretreatment for municipal wastewater treatment sludges and biosolids as a technique for enhancing biogas generation during anaerobic digestion. Samples of dewatered anaerobic digester effluent (biosolids) and a mixture of thickened waste activated sludge (TWAS) and biosolids were steam-exploded under differing levels of intensity in this study. The results indicate that steam explosion can solublize components of these sludge streams. Increasing the intensity of the steam-explosion pressure and temperature resulted in increased solublization. The steam-explosion pretreatment also increased the bioavailability of sludge components under anaerobic digestion conditions. Increasing the steam-explosion intensity increased the ultimate yield of methane during anaerobic digestion. Batch anaerobic digestion tests suggested that pretreatment at 300 psi was the most optimal condition for enhanced biogas generation while minimizing energy input. Semicontinuous anaerobic digestion revealed that the results that were observed in the batch tests were sustainable in prolonged operation. Semicontinuous digestion of the TWAS/biosolids mixture that was pretreated at 300 psi generated approximately 50% more biogas than the controls. Semicontinuous digestion of the pretreated biosolids resulted in a 3-fold increase in biogas compared with the controls. Based on capillary suction test results, steam-explosion pretreatment at 300 psi improved the dewaterability of the final digested sludge by 32 and 45% for the TWAS/ biosolids mixture and biosolids, respectively, compared with controls. The energy requirements of the nonoptimized steam-explosion process were substantially higher than the additional energy produced from enhanced digestion of the pretreated sludge. Substantial improvements in energy efficiency will be required to make the process viable from an energy perspective.     

超声与次氯酸钠耦合预处理剩余污泥的中温厌氧消化效果

以某城市污水处理厂剩余污泥为对象,通过实验研究了超声与次氯酸钠预处理对污泥的溶胞效果,以及对后续厌氧消化的影响。结果表明,超声与次氯酸钠耦合作用最优操作条件为超声声能密度1.0 W/mL,作用时间50 min。在此条件下,次氯酸钠投加量为4.023 mg/g SS时,对污泥厌氧消化改善效果最明显,剩余污泥产气率及甲烷含量较对照组分别提高了69.73%和10%。同时污泥VSS去除率由11.11%提高到21.24%,在一定程度上实现了污泥减量。