固体废物在固定床内热解焦油的实验研究

在小型固定床热解炉内对部分固体废物进行的热解实验，目的是研究所得的热解产物中焦油(含水)的产量及其物理化学特性。结果表明，物料挥发分和水分含量越高，焦油(含水)的产量就越多；焦油(含水)的产率随热解终温的升高呈先升后降的趋势；焦油(含水)密度很大，但其随热解终温的升高而下降；同时，部分废弃物的焦油(含水)热值较高，饱和烃的含量很高，有很高的利用价值。     

市政污泥热解产油影响因素及产物应用特性

利用外热式固定床反应器,研究终温、反应时间、升温速率等因素对市政污泥热解产油率的影响,并对产物特性进行了讨论。结果表明,热解终温及反应时间显著影响焦油产率,500℃是适宜的污泥热解温度,焦油产率达24.74%,温度继续升高则半焦缩聚反应强烈,热解气产率大幅增加,焦油产率基本恒定;在10℃·min~(-1)的升温速率条件下,热解终温500℃,维持20 min,焦油产率可达到平衡;升温速率对焦油产率的影响不显著,热解反应达到平衡时,不同升温速率条件下,焦油产率相似;污泥焦油组分与中低温煤焦油相近,具备提酚、制燃料油和特种油品的潜力;污泥半焦灰分高,固定碳含量低,具有一定热值,比表面积较发达,掺混燃烧、制备吸附剂是其重要的潜在利用方向。     

润滑油废白土的热解处理

以润滑油废白土为原料,利用电热解法,研究了热解终温、加热速率和CaO添加量对热解产物的影响。实验结果表明:热解终温对热解产物的影响最为显著。随着热解终温的升高,不凝气产量和产油率均迅速增加。当热解终温达到600℃时,其增加的速率逐渐缓慢增大。当控制热解终温为800℃、加热速率为16℃/min、CaO添加量为0.5%时,富氢气体产量为189.2 L/kg,气体中主要成分为H2和CH4,其含量分别为27.97%和41.64%;热解残渣含油率和重金属溶出物均低于标准规定值,热解油产率为10.98%,回收率为38.94%,其主要成分为汽油、柴油和重油3部分组成,分别含19.13%、31.35%和49.52%。     

微波热解城市污水污泥的H2S释放影响因素研究

利用微波热解城市污水污泥是实现污泥无害化、减量化和资源化的有效出路之一,但热解过程中产生的恶臭气体(如H2S等)也会对大气环境造成严重的影响.以微波热解城市污水污泥10 min所收集的气体为研究对象,研究了热解终温、污泥含水率、升温速率及矿物催化剂种类4个因素对热解过程中H2S产量的影响.结果表明,随着热解终温的升高,城市污水污泥微波热解过程中的H2S产量逐渐上升,800℃时H2S产量为5.86 mg/g(以干污泥计,下同);含水率在50％～80％时,随着含水率的增加,城市污水污泥微波热解过程中的H2S产量逐渐上升,当含水率增至90％时,污泥出现了泥水分层现象,致使后续热解反应无法进行,故没有H2S产生;升温速率越快,热解反应的活化能越高,反应不易进行,H2S产量降低;添加矿物催化剂能有效固硫,且雷尼镍基催化剂的效果更好,热解终温为800℃时的H2S产量为4.15 mg/g,较不添加矿物催化剂时降低约30％;可通过铜铁吸收法和活性炭吸附两步工艺对热解产生的H2S加以吸收处理,处理后的H2S排放浓度满足《恶臭污染物排放标准》(GB 14554-93)中的厂界一级标准限值.     

镍基催化剂对污泥微波热解制生物气效能的影响

为实现污水污泥减量化、无害化及资源化的目标,在微波热解污水污泥基础上,进行了镍基催化剂对制取生物气效能影响的研究。采用元素分析对污泥元素进行检测,气/质联用分析(GC-MS)和气相色谱(GC)对热解生物气的组成和含量进行测定。实验结果表明,镍基催化剂的添加对微波热解污水污泥制取生物气有较大促进作用。5%添加量与800℃热解终温条件下具有最佳催化效果:生物气中H2、CO产量最大,H2产量由29 g/kg增加到35.8 g/kg,提升23.4%,CO产量由302.7 g/kg增加到383.3 g/kg,提升26.6%;同时催化剂还能提高热能利用效率,降低热解终温,即5%添加量在700℃热解终温时可达到空白800℃时的产气效果;镍基催化剂主要在500~600℃时发挥催化作用,加快了H2和CO的释放。微波热解污泥制取的生物气具有产量大、富含H2与CO等优点,可推动污水污泥的资源化进程。     

城市生活垃圾与园林废弃物的共热解特性

为实现城市生活垃圾减量化、无害化和资源化,采用热重分析天平和实验室固定床热解反应器进行城市生活垃圾(MSW)与园林废弃物共热解实验,研究了不同热解终温、松树枝和柳树枝添加比例对热解产物产率影响,并利用气质联用色谱分析仪(GC-MS)对热解油进行表征分析。实验结果表明:MSW、松树枝和柳树枝的热解过程均可以分为3个阶段,主要包括脱水、热解、炭化;MSW、松树枝和柳树枝单独热解时最大失重速率分别出现在321.48、358.23和377.83℃;MSW与松树枝共热解DTG曲线在热解反应第2阶段有2个析出峰,分别在342.32℃和471.48℃,比MSW单独热解时,失重率增加了7.29%。当城市生活垃圾与松树枝、柳树枝的添加量分别为3∶1时,热解液体产物产率明显升高,热解油中醇类、羧酸类、醛类等含氧有机物的含量降低,热值增加,热解油中氧含量降低,且松树枝对共热解焦油的脱氧效果更为显著,热解油品质得到提升。     

废弃电路板中环氧树脂真空热解规律的研究

真空条件下,应用程序升温管式电炉对废弃电路板中环氧树脂热解规律进行了研究.考察了不同的热解终温(200～700 ℃)、升温速率(5～30 ℃/min)、真空度(以压力表征,3～30 kPa)及保温时间(10～150 min)对热解产物产率的影响.实验结果表明,热解终温是影响热解油产率最重要的因素;选择适当的热解终温(400～550 ℃)、升温速率(15～20 ℃/min)、真空度(15 kPa)及保温时间(30 min)有利于提高热解油产率.     

城市有机垃圾热解过程中NH_3、H_2S和HCl的析出特性

为了对城市有机垃圾热解过程中NH_3、H_2S和HCl的析出特性进行研究,采用箱式气氛炉在500~800℃热解终温下进行热解实验。热解过程中产生的NH3、H2S和HCl分别用硼酸溶液、乙酸锌-乙酸钠溶液以及Na OH溶液吸收,并分别采用分光光度法和滴定法进行量化。实验结果表明:NH3-N、H2S-S和HCl-Cl的析出率随着温度的升高而增加,热解终温为500、600、700和800℃时,NH3-N的析出率分别为39%、40%、30%和44%,H_2S-S的析出率分别为18%、22%、25%和26%,HCl-Cl的析出率分别为68%、71%、76%和85%;热解终温控制在700℃有利于减少NH3-N的析出,低温热解(500℃)有利于减少H2S和HCl的析出;热解炭中S和Cl的残留率随着热解终温的升高而降低,终温800℃时的残留率分别为41%和5%。     

城郊乡村生活垃圾衍生燃料热解特性研究

将城郊乡村生活垃圾加工成粒径6.0 mm左右的垃圾衍生燃料(RDF),采用热重(TG)分析和红外光谱等研究其热解特性.结果表明:(1)在RDF挥发分阶段和生物质挥发分阶段,助燃添加剂处于活泼分解阶段,加入了30％(质量分数)秸秆、玉米芯等生物质作助燃添加剂后的RDF(以下简写为混合RDF)分子碎片正发生内部氢重排,总体挥发分产物较多,并且有明显的二次裂解,失重提高到4.85 mg,失重率约提高12％.在RDF与生物质重叠的碳固定阶段,助燃添加剂失重率有一定提高,热重微分(DTG)峰值速率增加,为RDF碳固定阶段的进一步热解提供了良好的支持.(2)快加热产气速率均大于慢加热.(3)热解终温越高,越有利气体析出.(4)RDF的热解固体产率随着热解终温的升高而降低,在850℃时为31.9％;热解气体产率随着热解终温升高而迅速升高,在850℃时可达49.8％.(5)根据红外光谱图,城郊乡村生活垃圾加工成的RDF中所含的氯元素基本上以HCl形式释放.(6)一级动力学反应可以准确地描述物料热解过程.     

页岩气开发油基钻屑真空热解资源化处理

在页岩气开采过程中,因油基钻井液具有稳定性强、润滑力强等优势得以广泛应用,但也带来了油基钻屑处理问题。目前油基钻屑处理技术较落后,存在成本高、效果不理想等问题,探索一种高效油基钻屑处理技术非常紧迫。探讨了真空热解的各个条件对油基钻屑真空热解效果的影响,研究了不同热解条件下的热解特性并回收分析了热解油。研究结果表明:1)热解终温是影响油基钻屑热解效果的主要因素,随着热解终温、终温时间及真空度的提高,油基钻屑的热解效果提高;随着升温速度的提高,热解效果降低;2)油基钻屑热解的最优条件为:终温500℃,终温时间60 min,升温速度30℃·min~(-1)和真空度80 k Pa,在此条件处理后残渣含油率0.135%,低于国内外最严格排放标准值(0.3%),因此,真空热解资源化处理油基钻屑是可行的。     

固体废物在固定床式热解炉内热解产气特性的实验研究

垃圾热解技术以其较低的污染排放和较高的能源回收率在固体废弃物处理领域里占有重要地位。利用小型外热型热解炉对城市垃圾、生物质及有害固体废弃物进行热解实验 ,分析发现 ,物料的挥发分、加热方式以及热解终温等对产气影响大 ,随温度的增加产气中H2 含量逐渐增多 ,C2 H4和C2 H6 的含量逐渐下降 ,气体热值有一个最大值。     

Formation characteristics of aerosol particles from pulverized coal pyrolysis in high-temperature environments

The formation characteristics of aerosol particles from pulverized coal pyrolysis in high temperatures are studied experimentally. By conducting a drop-tube furnace, fuel pyrolysis processes in industrial furnaces are simulated in which three different reaction temperatures of 1000, 1200, and 1400 degrees C are considered. Experimental observations indicate that when the reaction temperature is 1000 degrees C, submicron particles are produced, whereas the particle size is dominated by nanoscale for the temperature of 1400 degrees C. Thermogravimetric analysis of the aerosol particles stemming from the pyrolysis temperature of 1000 degrees C reveals that the thermal behavior of the aerosol is characterized by a three-stage reaction with increasing heating temperature: (1) a volatile-reaction stage, (2) a weak-reaction stage, and (3) a soot-reaction stage. However, with the pyrolysis temperature of 1400 degrees C, the volatile- and weak-reaction stages almost merge together and evolve into a chemical-frozen stage. The submicron particles (i.e., 1000 degrees C) are mainly composed of volatiles, tar, and soot, with the main component of the nanoscale particles (i.e., 1400 degrees C) being soot. The polycyclic aromatic hydrocarbons (PAHs) contained in the aerosols are also analyzed. It is found that the PAH content in generated aerosols decreases dramatically as the pyrolysis temperature increases.     

Bench-scale gasification of cedar wood – Part II: Effect of Operational conditions on contaminant release

Here, we present the evolution profile of tar in the product gas during cedar biomass gasification. We also discuss the evolution of other contaminants (H₂S, COS, NH₃, HCN, and HCl). The cedar wood was gasified under various operating conditions in a bench-scale externally heated updraft gasifier; this was followed by thermal reforming.Tar levels in the product gas were significantly affected by the operating conditions used. At a gasification temperature of 923 K, there was no clear relation between the evolution of phenolic tar in the product gas as a function of residence time. The evolution of PAH tar at a low gasification temperature was lower than the evolution of phenolic tar. With increasing temperature, the proportion of PAH tar content became significant. At a gasification temperature of 1223 K, increasing the residence time reduced the content of PAH tar owing to a catalytic effect associated with ash generation at high temperatures. Increasing the steam-to-carbon (S/C) ratio under thermal conditions had a slight effect on PAH conversion. However, increasing the equivalence ratio (ER) effectively reduced the tar levels.The conversion of fuel-sulfur and fuel-nitrogen to volatile-sulfur and volatile-nitrogen, respectively, increased with increasing S/C ratio and ER. The evolutions of COS and HCN gases were much smaller than the evolution of H₂S and NH₃. The evolution of HCl in the product gas decreased slightly with increasing ER. Increasing the S/C ratio decreased the HCl levels in the product gas. The effect of temperature on contaminant levels could not be fully understood due to limited availability of experimental data at various temperatures. We also compare our findings with data in the literature.     

Pyrolysis Kinetics and Residue Characteristics of Petrochemical Industrial Sludge

ABSTRACT

This study investigated the pyrolysis characteristics of sludge from wastewater treatment plants in the petrochemical industry and focused on the pyrolysis kinetics, elemental composition of residue, and volatile organic compounds (VOCs) of exhaust gas. As pyrolysis temperature increased to 773 K, the increasing rate of crude oil production tended to a stable condition. The result indicated that the optimal temperature of crude oil and water mixed production was 773 K. When pyrolysis temperature increased from 673 to 973 K, carbon, oxygen, nitrogen, and hydrogen concentrations of residue decreased and the sulfur concentration of residue increased. The concentrations of benzene, toluene, ethylbenzene, and styrene increased by the increasing pyrolysis temperature. We found that the reaction order of sludge pyrolysis was 2.5 and the activation energy of the reaction was 11.06 kJ/mol. We believe that our pyrolysis system is transitional between devolatilization and combustion.     

城市污泥热解中试系统集成一体化研究及运行效果评估

为了促进城市污泥热解工艺的工程化应用,组建了污泥热解系统、热解产物分离回收利用系统、废气净化排放系统于一体较完整的热解中试装置,在实现污泥有效处置的同时也实现了高值能源回收利用。中试工况优化,较好工况为：热解时间30-40 min,热解终温450-500℃,在此条件下,干化污泥（含水率5%）减量率为50%;热值为33.8 MJ/kg的热解油产率为17.1%左右。通过对中试运行效果的评估,得出热解油和热解气两者能量或污泥炭自身能量可供干化污泥热解本身所需能量,从而为推动污水污泥热解工艺的工程化利用提供了支持。     

Pyrolysis kinetics and residue characteristics of petrochemical industrial sludge

This study investigated the pyrolysis characteristics of sludge from wastewater treatment plants in the petrochemical industry and focused on the pyrolysis kinetics, elemental composition of residue, and volatile organic compounds (VOCs) of exhaust gas. As pyrolysis temperature increased to 773 K, the increasing rate of crude oil production tended to a stable condition. The result indicated that the optimal temperature of crude oil and water mixed production was 773 K. When pyrolysis temperature increased from 673 to 973 K, carbon, oxygen, nitrogen, and hydrogen concentrations of residue decreased and the sulfur concentration of residue increased. The concentrations of benzene, toluene,ethylbenzene, and styrene increased by the increasing pyrolysis temperature. We found that the reaction order of sludge pyrolysis was 2.5 and the activation energy of the reaction was 11.06 kJ/mol. We believe that our pyrolysis system is transitional between devolatilization and combustion.     

Study of the transference rules for bromine in waste printed circuit boards during microwave-induced pyrolysis

The production of waste printed circuit boards (WPCBs) has drawn increasing global concern, especially because the high bromine (Br) content (5-15%) places obstacles in the way of simple disposal techniques. Microwave-induced pyrolysis of WPCBs provides a promising way to dispose of these hazardous and resource-filled wastes. The transference rules for Br during microwave-induced pyrolysis have been investigated experimentally. It was found that the microwave energy could be used more efficiently to accelerate the heating rate and improve the final pyrolysis temperature by adding some activated carbon (AC) as microwave absorbents. The high temperature and rapid pyrolysis process promoted the yields of gaseous products and the decomposition of brominated compounds into hydrogen bromide and then benefited the capture of Br and the debromination of byproducts. The application of a calcium carbonate (CaCO3) layer overhead led to over 95% debromination of the liquid products and over 50% capture of the total Br. It can be concluded that the presented method is suitable for the control of Br transference in the recycling of WPCBs. This method can also be extended to the disposal of the electronic scraps.     

Formation of polycyclic aromatic hydrocarbon via gas phase benzyne

Gas phase benzyne generated from the high temperature pyrolysis of phthalic anhydride is reduced to benzene. This newly formed benzene is then free to react further with more benzyne to yield more complex aromatic hydrocarbons.