共查询到20条相似文献,搜索用时 62 毫秒
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讨论了精密模锻件的分类密集形状的锻件、盘形锻件和长杆形锻件 ,以及精密模锻件的设计要点精密模锻件的机械加工余量、尺寸精度和表面粗糙度、分模面的选择、模锻斜度、圆角半径、肋的设计和腹板厚度的设计 相似文献
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文中介绍了一种用于厚壁管双向扩口镦粗成形的工艺及模具。它由两道工序完成 ,即先将管坯两端同时扩口 ,再将两端台阶同时镦粗成形。模具结构采用了带外锥的分瓣式凹模及带内锥的浮动凹模套 ,解决了工件上、下两台阶同时扩口或镦粗成形及卸料问题 ,并提高了零件的尺寸精度和同轴度 相似文献
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Finite element analysis (FEA) has become an invaluable tool in the design of sheet metal stamping dies and processes. FEA has gained widespread acceptance as the best method of optimizing dies for conventional stamping processes. More recently, FEA has been shown to be an effective method of designing tooling for sheet forming processes. In this work, an FEA based approach is applied to the warm stamping (warm forming) process. This work introduces a new thermal finite element analysis software called PASSAGE®/Forming (PASSAGE) that enables the up-front design of the thermal management of warm forming dies. This thermal finite element analysis software is designed to specifically handle the forming and optimization scenarios related to the heating of a stamping die while minimizing user interface time. In this work, PASSAGE has been applied to a simple block of steel embedded with cartridge heaters to validate the prediction capability of this software under two different heating conditions. The results show that PASSAGE is capable of predicting the actual steady-state temperature distribution within the block with an acceptable level of accuracy while yielding notable information to the user with respect to specifying power requirements. A finite element software package like PASSAGE is a valuable tool that will aid greatly in the implementation of warm forming as a manufacturing process beyond the scope of the laboratory and into production. 相似文献
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《Journal of Manufacturing Processes》2014,16(2):312-319
The majority of the research activities in the area of warm forming are concentrated on demonstrating or simulating the improved formability associated with forming lightweight materials such as aluminum alloys at elevated temperatures. However, the ability to design the proper thermal management system within the forming tool is a critical aspect to delivering this technology as a viable, stable production alternative to traditional stamping. This work begins to address the thermal stability issues of this process by examining the impact of process cycle time on the parting surface temperature response. Cycle times of 10, 15, 30, and 300 s were evaluated using a reciprocating surface and a self-heated experimental block of 1020 steel fitted with resistance cartridge heaters. The presented results indicate that cycle time does not significantly impact the steady-state temperature response at the parting surface for a well-insulated die that has proper thermal management. Parting surface experimental results were compared to values obtained numerically and through the use of the novel thermal finite element analysis software PASSAGE/Forming®. 相似文献
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-In order to reduce the increasingly serious environmental impact caused by wastewater from the paper industry, the municipality of Jinan plans to adopt a specialized production technology. The new technology will centralize pulp production and decentralize paper production. It is predicted that the new technology will greatly reduce the environmental effects of the paper industry. Perhaps it is a new direction for the development of the paper industry in China. 相似文献
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Zhen Cui Z. Cedric Xia Feng Ren Vijitha Kiridena Lin Gao 《Journal of Manufacturing Processes》2013,15(2):236-241
Incremental Sheet Forming (ISF) is an emerging sheet metal prototyping technology where a part is formed as one or more stylus tools are moving in a pre-determined path and deforming the sheet metal locally while the sheet blank is clamped along its periphery. A deformation analysis of incremental forming process is presented in this paper. The analysis includes the development of an analytical model for strain distributions based on part geometry and tool paths, numerical simulations of the forming process with LS-DYNA, and experimental validation of strain predictions using Digital Image Correlation (DIC) techniques. Three kinds of parts include hyperbolic cone, skew cone and elliptical cone are constructed and used as examples for the study. Analytical, numerical and experimental results are compared, and excellent correlations are found. It is demonstrated that the analytical model developed in this paper is reliable and efficient in the prediction of strain distributions for incremental forming process. 相似文献