Effect of temperature on bacterial emissions in composting of swine manure

Swine manure was subjected to laboratory scale composting in order to quantify bioaerosols, i.e., airborne culturable bacteria and endotoxin, in the exhaust gas, which provided details on the effect of temperature on bacterial emissions. The concentration of airborne bacteria reached 31,250 colony-forming units (CFU)/m³ during the thermophilic stage of composting, and positively correlated with the temperature profile of the compost pile. Initially, the endotoxin concentration was 1820 endotoxin units (EU)/m³, but it decreased exponentially as the composting process proceeded. The temperature can be an excellent indicator of bacterial emissions during the composting process, indicating that the composting process requires a consistently high temperature to ensure sanitization of both compost and bacterial emissions. The cumulative emission data showed that emission factors was 11.2?13.5 CFU/g dry swine manure and that of endotoxin was 0.5?0.9 EU/g dry swine manure. The bacterial diversity in the bioaerosol was analyzed by polymerase chain reaction-denaturing gradient gel electrophoresis, revealing the presence of various gram-negative bacterial consortia.     

Evaluation of maturity parameters and heavy metal contents in composts made from animal manure

The objective of this study was to evaluate a variety of maturity indices and heavy metal concentrations in the composting process. A full-scale study was performed on animal manures (dairy:beef:swine = 50%:30%:20%, w/w) mixed with sawdust using a self-screwed turner over a time period of 63 days. Several chemical compost characteristics and germination indices were monitored on samples collected weekly at a prototype composting facility. NH(4)-N concentrations decreased during the composting time, on the contrary NO(3)-N concentrations increased sharply after 30 days. As composting proceeded, the humic acids content increased from 1.45% to 2.70% of the organic carbon content, whereas the fulvic acids content decreased gradually. Temperature in the compost pile and concentration of NH(3) averaged 32.4 degrees C and 12.9 ppm at the initial composting phase and 69.5 degrees C and 47.3 ppm at the active bio-oxidation composting phase, respectively. Seed germination and germination index (GI) increased during the composting process, and the compost samples at the end of composting phase had GI values greater than 120. Among the composting processes, there were significant differences (p<0.05) in concentration of Zn, Cu and Pb in the compost. In conclusion, the suggested maturity parameter values and metal concentrations of composted animal manures can provide better understanding of maturation process of animal manure compost.     

The effects of apple pomace,bentonite and calcium superphosphate on swine manure aerobic composting

The effects of additives such as apple pomace, bentonite and calcium superphosphate on swine manure composting were investigated in a self-built aerated static box (90 L) by assessing their influences on the transformation of nitrogen, carbon, phosphorous and compost maturity. The results showed that additives all prolonged the thermophilic stage in composting compared to control. Nitrogen losses amounted to 34–58% of the initial nitrogen, in which ammonia volatilization accounted for 0.3–4.6%. Calcium superphosphate was helpful in facilitating composting process as it significantly reduced the ammonia volatilization during thermophilic stage and increased the contents of total nitrogen and phosphorous in compost, but bentonite increased the ammonia volatilization and reduced the total nitrogen concentration. It suggested that calcium superphosphate is an effective additive for keeping nitrogen during swine manure composting.     

Fertilization of maize with compost from cattle manure supplemented with additional mineral nutrients

An alternative approach for cattle manure management on intensive livestock farms is the composting process. An industrial-scale composting plant has been set up in northwest Spain for producing compost from cattle manure. Manure composting involved an increase in pH, electrical conductivity (EC), cation exchange capacity (CEC) and NO3(-)--N concentration, and a decrease in temperature, moisture content, organic matter (OM) content, NH4+--N concentration and C/N ratio. Cu, Zn and Ni concentrations increased due to the reduction of pile mass during the composting process. The resulting compost was applied to a field to study the viability of applying this compost combined with a nitrogen mineral fertilizer as a replacement for the mineral fertilization conventionally used for maize (Zea mays L.). The thermophilic phase of the composting process was very prolonged in the time, which may have slowed down the decomposition of the organic matter and reduced the nitrification process, leading to an over-short maturation phase. The humification and respirometric indexes, however, determined immediately after compost application to the soil, showed it to be stable. Compost application did not decrease the grain yield. A year later, soil pH, OM content and CEC were higher with the compost treatment. Total P, K, Ca and Na concentrations in compost-amended plots were higher than in mineral-fertilized ones, and no significant differences between treatments were found in soil concentrations of NH4+--N,NO3- --N, available P, Mg and B. Compost caused no heavy metal pollution into the soil. Therefore, this compost would be a good substitute for the mineral fertilizers generally used for basal dressing in maize growing.     

Effect of the mixing ratio on the composting of OFMSW digestate: assessment of compost quality

This study presents the results obtained in compostability tests of organic fraction of municipal solid waste (OFMSW) digestate. The final aim was to obtain mature compost without phytotoxic effects. For the evaluation of the composting process, a novel parameter describing the performance of the composting process, the relative heat generation standardized with the initial volatile solid content (RHGVS₀), was defined and evaluated at laboratory-scale. From these laboratory-scale test, the optimum operational conditions were obtained, a mixing ratio (v/v) of 1:1:0 (bulking agent:digestate:co-substrate) and with 15% of mature compost as inoculum. Subsequently, these optimum operational conditions were applied in the active phase of the composting pilot-scale reactor. The active composting stage took 7 days, subsequently a curing phase of 60 days was carried out at ambient conditions. After 30 days of curing, the mature compost showed a specific oxygen uptake rate (SOUR) of 0.14 mg O₂/g VS·h, a germination index (GI) of 99.63% and a low volatile fatty acids (VFA) concentration (41.3 AcH mg/kg_dm), being indicative of the good compost stability and maturity of the compost. The very good quality of the final compost obtained indicated that the RHGVS₀ accurately describes the performance of the composting process.

     

Effect of granular porous media on the composting of swine manure

This study investigated the feasibility of a bulking agent of granular porous media (GPM) for the composting of swine manure. Two lab-scale composting reactors were operated to evaluate the general performances and maturity parameters using GPM made of wastes from the Portland cement manufacturing processes as an alternative bulking agent. The overall volatile solid (VS) removal was 38.5% (dry basis). During the experiments, moisture content ranged between 41% and 53%, ensuring feasibility of microbial activity in composting. Cured compost showed proper maturity and low phytotoxicity, despite the slight decreases of CO(2) production and VS removal at the second batch operation. Various physico-chemical parameters of the cured compost met the regulatory standards reported elsewhere. The pH, carbon-to-nitrogen ratio, ammonia nitrogen and soluble organic carbon (SOC) of the cured compost were significantly correlated to the germination index (GI) using the seeds of Chinese cabbage and lettuce, indicating the progressive biodegradation of phytotoxins as well as organic matter. Consequently, the results obtained in this study demonstrate that GPM could contribute to the environmentally friendly and economical composting of problematic swine manure as a recyclable bulking agent.     

Techniques for the evaluation of maturity for composts of industrially contaminated lake sediments

Composting was applied as a bioremediation methodology for the reclamation of dredged sediments of Isnapur, Khazipally and Gandigudem lakes polluted with industrial wastes. The present study is an attempt to elaborate upon organic matter transformations and define the parameters for product maturity adapting chemical and spectroscopic methods during composting. The stability and maturity of sediments were evaluated by assessing parameters like C/N ratio, nitrification index (NH(4)-N/NO(3)-N), water-soluble organic carbon concentration, CO(2) evolution rate, cation exchange capacity and indices such as humification index, E4/E6 ratio, compost mineralization index (ash content/oxidizable carbon), germination index, dehydrogenase, polyphenoloxidase activities and FTIR spectroscopy. The results showed that the changes in the above chemical and biological parameters can be employed as reliable indicators of stability and maturity. The FTIR spectra revealed enrichment in the aromatic groups and a degradation of the aliphatic groups indicating stabilization of the final compost.     

Analysis of branched-chain fatty acids in humic substances as indices for compost maturity by pyrolysis–gas chromatography/mass spectrometry with tetramethylammonium hydroxide (TMAH-py–GC/MS)

Parameters that affect the degree of humification for humic substances (HSs) are deeply related to the maturity of the compost. In general, the matured composts contain HSs with a higher degree of humification. In addition, microbial activities during composting are also one of the indices for compost maturation. Branched-chain fatty acids are metabolites as the result of microbial activities in a soil environment. Such branched-chain fatty acids, regarded as humic precursors, are incorporated into HSs during the composting process. To determine whether branched-chain fatty acids in HSs can be used as biomarkers during composting processes or not, HSs were extracted from three types of composts with the different maturation, and the branched-chain fatty acids in the HSs were analyzed by pyrolysis–gas chromatography/mass spectrometry with tetramethylammonium hydroxide (TMAH-py–GC/MS). HSs with a higher degree of humification (higher aromaticity and lower molecular weight) contained higher levels of branched-chain fatty acids. These results show that branched-chain fatty acids in HSs from matured compost samples can be used as biomarkers, which indicate the history of microbial activities during overall composting process.     

Heavy metal and nutrient changes during vermicomposting animal manure spiked with mushroom residues

A pilot-scale trial of four months was conducted to investigate the responses of heavy metal and nutrient to composting animal manure spiked with mushroom residues with and without earthworms. Results showed that earthworm activities accelerated organic matter mineralization (e.g. reduction in C/N ratio, increase in total concentrations of N, P, K) and humification (e.g. increase in humic acid concentration, humification ratio and humification index). Despite composting increased total heavy metal (i.e. As, Pb, Cu, Zn) concentrations irrespective of earthworm, the availability of heavy metals extracted by DTPA significantly (P < 0.05) decreased particularly in treatments with earthworms introduced. The shift from available to unavailable fractions of heavy metals was either due to earthworm bioaccumulation, as indicated by total heavy metal concentrations being higher in earthworm tissues, or due to the formation of stable metal-humus complexes as indicated by the promotion of humification. Our results suggest that vermicomposting process could magnify the nutrient quality but relieve the heavy metals risk of agricultural organic wastes.     

Humification index of composts originating from three types of woody biomass

Composting is a good method for recycling surplus manure and stabilizing organic matter from biowastes. Compost is used as a soil amendment and recently, for restoration of vegetation in barren areas. We investigated the relationship between the type of woody biomass (using Robinia pseudoacacia, Japanese larch and apple) and the humification index (HI) of the resulting compost. This study evaluated the difference in HI between the three compost types, and the structural features of composts and extracted humic acids (HAs). The HIs for R. pseudoacacia and apple were larger than that for Japanese larch after composting for 11 months. The structural features of the Japanese larch compost were also different from the apple and R. pseudoacacia, with a very high carbon/nitrogen ratio. The average molecular weights and ultraviolet–visible spectra (A600/C) of HAs extracted from composting samples at 0 and 11 months indicate that the humification rate of Japanese larch was slower than that of R. pseudoacacia and apple. During composting, the average molecular weights of apple and R. pseudoacacia decreased, while their A600/C values increased, but the reverse was observed for Japanese larch. The humification rate was found to depend on the type of woody biomass being composted.     

Mass balances and life cycle inventory of home composting of organic waste

A comprehensive experimental setup with six single-family home composting units was monitored during 1 year. The composting units were fed with 2.6-3.5 kg organic household waste (OHW) per unit per week. All relevant consumptions and emissions of environmental relevance were addressed and a full life-cycle inventory (LCI) was established for the six home composting units. No water, electricity or fuel was used during composting, so the major environmental burdens were gaseous emissions to air and emissions via leachate. The loss of carbon (C) during composting was 63-77% in the six composting units. The carbon dioxide (CO(2)) and methane (CH(4)) emissions made up 51-95% and 0.3-3.9% respectively of the lost C. The total loss of nitrogen (N) during composting was 51-68% and the nitrous oxide (N(2)O) made up 2.8-6.3% of this loss. The NH(3) losses were very uncertain but small. The amount of leachate was 130 L Mg(-1) wet waste (ww) and the composition was similar to other leachate compositions from home composting (and centralised composting) reported in literature. The loss of heavy metals via leachate was negligible and the loss of C and N via leachate was very low (0.3-0.6% of the total loss of C and 1.3-3.0% of the total emitted N). Also the compost composition was within the typical ranges reported previously for home composting. The level of heavy metals in the compost produced was below all threshold values and the compost was thus suitable for use in private gardens.     

Sewage sludge composting: Influence of initial mixtures on organic matter evolution and N availability in the final composts

The influence of bulking agents on organic matter (OM) stability and nitrogen (N) availability in sewage sludge composts was investigated. The same sludge was composted on an industrial plant with different mixtures of bulking agents. The composting process included an active phase and a curing phase, both lasting 6 weeks, separated by the screening of composts. The OM evolution was characterised by carbon (C) and N mass balances in biochemical fractions. The OM stability and N potential availability of final composts were measured during soil incubations. During composting, the C and N losses reached more than 62% of the initial C and more than 45% of the initial N, respectively, due to C mineralisation or N volatilisation and screening. The bulking materials mostly influenced OM evolution during the active phase. They contributed to the mitigation of N losses during the active phase where N immobilisation through active microbial activity was favoured by bulking agents increasing the C:N ratio of the initial mixtures. However, the influence of bulking agents on OM evolution was removed by the screening; this induced the homogenisation of compost characteristics and led to the production of sludge composts with similar organic matter characteristics, C degradability and N availability.     

Composting in small laboratory pilots: performance and reproducibility

Small-scale reactors (<10 l) have been employed in composting research, but few attempts have assessed the performance of composting considering the transformations of organic matter. Moreover, composting at small scales is often performed by imposing a fixed temperature, thus creating artificial conditions, and the reproducibility of composting has rarely been reported. The objectives of this study are to design an innovative small-scale composting device safeguarding self-heating to drive the composting process and to assess the performance and reproducibility of composting in small-scale pilots. The experimental setup included six 4-l reactors used for composting a mixture of sewage sludge and green wastes. The performance of the process was assessed by monitoring the temperature, O₂ consumption and CO₂ emissions, and characterising the biochemical evolution of organic matter. A good reproducibility was found for the six replicates with coefficients of variation for all parameters generally lower than 19%. An intense self-heating ensured the existence of a spontaneous thermophilic phase in all reactors. The average loss of total organic matter (TOM) was 46% of the initial content. Compared to the initial mixture, the hot water soluble fraction decreased by 62%, the hemicellulose-like fraction by 68%, the cellulose-like fraction by 50% and the lignin-like fractions by 12% in the final compost. The TOM losses, compost stabilisation and evolution of the biochemical fractions were similar to observed in large reactors or on-site experiments, excluding the lignin degradation, which was less important than in full-scale systems. The reproducibility of the process and the quality of the final compost make it possible to propose the use of this experimental device for research requiring a mass reduction of the initial composted waste mixtures.     

Changes in organic matter composition during composting of two digested sewage sludges

Changes in the chemical and chemical-structural composition of the organic matter of two different sewage sludges (aerobic and anaerobic) mixed with sawdust (1:1 and 1:3, v/v) during composting were determined by monitoring chemical and microbiological parameters as well as by pyrolysis-gas chromatography. Composting was carried out in periodically turned outdoor piles, which were sampled for analysis 1, 30, 60 and 90 days after the beginning of the composting process. Both volatile organic matter and the water soluble C fraction decreased during composting, indicating that the more labile C fractions are mineralized during the process. Microbial activity as measured by microbial respiration (CO(2) evolved from compost samples during incubation) also decreased with composting, reflecting the more stable character of the resulting compost. No major differences were observed between the four composts studied as regards their chemical-structural characteristics. The acetonitrile, acetic acid and phenol pyrolytic fragment tended to increase with composting. Although the final composts were more aromatic in nature than the starting materials, a low degree of humification was observed in all four composts studied, as determined by their high proportion of polysaccharides and alkyl compounds. For this reason, the relationship between pyrolytic fragments, such as benzene/toluene or benzene+toluene/pyrrol+phenols, which are used as indices of humification for soil organic matter, are not of use for such poorly evolved sludge composts; instead, ratios that involve carbohydrate derivatives and aromatic compounds, such as furfural+acetic/benzene+toluene or acetic/toluene, are more sensitive indices for reflecting the transformations of these materials during composting. Both the chemical and microbiological parameters and pyrolytic analysis provided valuable information concerning the nature of the compost's organic matter and its changes during the composting process.     

Co-composting of livestock manure with rice straw: Characterization and establishment of maturity evaluation system

Composting is considered to be a primary treatment method for livestock manure and rice straw, and high degree of maturity is a prerequisite for safe land application of the composting products. In this study pilot-scale experiments were carried out to characterize the co-composting process of livestock manure with rice straw, as well as to establish a maturity evaluation index system for the composts obtained. Two pilot composting piles with different feedstocks were conducted for 3 months: (1) swine manure and rice straw (SM–RS); and (2) dairy manure and rice straw (DM–RS). During the composting process, parameters including temperature, moisture, pH, total organic carbon (TOC), organic matter (OM), different forms of nitrogen (total, ammonia and nitrate), and humification index (humic acid and fulvic acid) were monitored in addition to germination index (GI), plant growth index (PGI) and Solvita maturity index. OM loss followed the first-order kinetic model in both piles, and a slightly faster OM mineralization was achieved in the SM–RS pile. Also, the SM–RS pile exhibited slightly better performance than the DM–RS according to the evolutions of temperature, OM degradation, GI and PGI. The C/N ratio, GI and PGI could be included in the maturity evaluation index system in which GI > 120% and PGI > 1.00 signal mature co-composts.     

Effect of composting process on phytotoxicity and speciation of copper, zinc and lead in sewage sludge and swine manure

The concentration and bioavailability of heavy metals in composted organic wastes have negative environmental impacts following land application. Aerobic composting procedures were conducted to investigate the influences of selected parameters on heavy metal speciation and phytotoxicity. Results showed that both of sewage sludge (SSC) and swine manure (SMC) composting systems decreased the pH, the content of organic matter (OM) and dissolved organic carbon (DOC), and total amounts of Cu, Zn and Pb. Sequential extraction showed that readily extractible fractions of exchangeable and carbonate in Cu and Zn increased during SSC composting but decreased during SMC composting, thus their bioavailability factors (BF) enhanced in SSC but declined in SMC. The fraction of reducible iron and manganese (FeMnOX) of Cu and Zn in SSC and FeMnOX-Cu in SMC decreased, but FeMnOX-Zn in SMC gradually increased in the process of compost. In contrast, the changes of Pb distributions were similar in two organic wastes. Pb was preferentially bound to the residual fraction and its BF decreased. The evolution of heavy metal distributions and BF depended on not only total metal concentrations but also the other properties, such as pH, decomposition of OM and decline of DOC. The germination rate (RSG), root growth (RRG) and germination index (GI) of pakchoi (Brassica Chinensis L.) increased during the composting process. Linear regression analysis demonstrated that GI, which could represent phytotoxic behavior to the plants, could be poorly predicted by BF or total amount of metals, i.e., BF-Zn, T-Cu. However, the inclusion of other physicochemical parameters (pH, OM and DOC) could enhance the linear regression significances (R).     

Effect of amendments on windrow composting of sugar industry pressmud

Bioconversion of sugar and distillery industrial wastes with other biodegradables into enriched compost is an important possibility in need of research. In this paper, changes in temperature and physico-chemical (pH, NH4+-N, C/N ratio, CEC) parameters during windrow composting, related to biological stabilization of the compost, were studied. The rise in temperature, which occurred as composting progressed, was accompanied by an increase in NH4+-N and the passage of the thermophilic phase to mesophilic took place between 90 and 105 days. This overall pattern was observed in all composting mixes, whereby the concentrations of NH4+-N increased rapidly and then declined gradually over the course of monitoring pari passu with increase in NO3- -N. The C/N ratios of the composting mixes decreased substantially by the 90th day in full thermophilic phase and became comparatively stable later on. Addition of additives showed potential in improving the C/N ratios. Increases in cation exchange capacity (CEC) and the germination index value of a sensitive crop (Raphanus sativus) had value in establishing the optimum degree of maturity. The rise and fall of temperature and changes in NH4+-N concentrations, C/N ratios and CEC over time proved to be reliable indicators of the progress of the composting process for establishing biological stability and compost maturity.     

Greenhouse gas emission reduction and environmental quality improvement from implementation of aerobic waste treatment systems in swine farms

Trading of greenhouse gas (GHG) emission reductions is an attractive approach to help producers implement cleaner treatment technologies to replace current anaerobic lagoons. Our objectives were to estimate greenhouse gas (GHG) emission reductions from implementation of aerobic technology in USA swine farms. Emission reductions were calculated using the approved United Nations framework convention on climate change (UNFCCC) methodology in conjunction with monitoring information collected during full-scale demonstration of the new treatment system in a 4360-head swine operation in North Carolina (USA). Emission sources for the project and baseline manure management system were methane (CH4) emissions from the decomposition of manure under anaerobic conditions and nitrous oxide (N2O) emissions during storage and handling of manure in the manure management system. Emission reductions resulted from the difference between total project and baseline emissions. The project activity included an on-farm wastewater treatment system consisting of liquid-solid separation, treatment of the separated liquid using aerobic biological N removal, chemical disinfection and soluble P removal using lime. The project activity was completed with a centralized facility that used aerobic composting to process the separated solids. Replacement of the lagoon technology with the cleaner aerobic technology reduced GHG emissions 96.9%, from 4972 tonnes of carbon dioxide equivalents (CO2-eq) to 153 tonnes CO2-eq/year. Total net emission reductions by the project activity in the 4360-head finishing operation were 4776.6 tonnes CO2-eq per year or 1.10 tonnes CO2-eq/head per year. The dollar value from implementation of this project in this swine farm was US$19,106/year using current Chicago Climate Exchange trading values of US$4/t CO2. This translates into a direct economic benefit to the producer of US$1.75 per finished pig. Thus, GHG emission reductions and credits can help compensate for the higher installation cost of cleaner aerobic technologies and facilitate producer adoption of environmentally superior technologies to replace current anaerobic lagoons in the USA.     

Co-composting rice hulls and/or sawdust with poultry manure in NE Argentina

Rice hulls and sawdust are two common C-rich wastes derived from rice and timber agro-industries in subtropical NE Argentina. An alternative to the current management of these wastes (from bedding to uncontrolled burning) is composting. However, given their C-rich nature and high C/N ratio, adequate composting requires mixing with a N-rich waste, such as poultry manure. The effect of different proportions of poultry manure, rice hulls and/or sawdust on composting efficiency and final compost quality was studied. Five piles were prepared with a 2:1 and 1:1 ratio of sawdust or rice hulls to poultry manure, and 1:1:1 of all three materials (V/V). Different indicators of compost stability and quality were measured. Thermophilic phase was shorter for piles with rice hulls than for piles with sawdust (60 days vs. 105 days). Time required for stability was similar for both C-rich wastes (about 180 days). Characteristics of final composts were: pH 5.8–7.2, electrical conductivity 2.5–3.3 mS/cm, organic C 20–26%, total N 2.2–2.9%, lignin 19–22%, total Ca 18–24 g/kg, and extractable P 6–8 g/kg, the latter representing 60% of total P. Nitrogen conservation was high in all piles, especially in the one containing both C-rich wastes. Piles with sawdust were characterized by high total and available N, while piles with only rice hulls had higher Si, K and pH. Extractable P was higher in 1:1 piles, and organic C in 2:1 piles.     

A full-scale study of treatment of pig slurry by composting: kinetic changes in chemical and microbial properties

Since the indiscriminate disposal of pig slurry can cause not only air pollution and bad odours but also nutrient pollution of ground waters and superficial waters, composting is sometimes used as one environmentally acceptable method for recycling pig manure. The aim of this study was to evaluate the effect of composting pig slurry on its sanitation (evaluated by ecotoxicity assays and pathogen content determination), as well as to determine the effect of a carbon-rich bulking agent (wood shavings, WS) and the starting C/N ratio on the changes undergone by different chemical (volatile organic matter, C and N fractions) and microbiological (microbial biomass C, ATP, dehydrogenase activity, urease, protease, phosphatase, and beta-glucosidase activities) parameters during composting. Pig slurry mixed with bulking agent (P+WS) and the solid faction separated from it, both with (PSF+WS) and without bulking agent (PSF), were composted for 13 weeks. Samples for analysis were taken from composting piles at the start of the process and at 3, 6, 9, and 13 weeks after the beginning of composting. The total organic carbon, water soluble C and ammonium content decreased with composting, while Kjeldahl N and nitrate content increased. The nitrification process in the PSF+WS pile was more intense than in the PSF or P+WS composting piles. The pathogen content decreased with composting, as did phytotoxic compounds, while the germination index increased with compost age. Piles with bulking agent showed higher values of basal respiration, microbial biomass carbon, ATP and hydrolase activities during the composting process than piles without bulking agent.