The use of ionic liquids based on choline chloride for metal deposition: A green alternative?

Ionic liquids are studied intensively for different applications. They tend to be denoted as “green solvents”, largely because of their low vapour pressure. In recent years toxicity and biotoxicity of ionic liquids have also been investigated, which proved that not all of these are “green”. In this paper the use of ionic liquids based on choline chloride and ethylene glycol in electrochemistry is discussed in the context of their use as green solvents. Due to their low toxicity and ready biodegradability, these deep eutectic solvents are promising for the electrodeposition of metals. The influence of the use of these liquids as metal deposition baths on the waste water is investigated. Drag-out was found to be the most influencing parameter on the environmental impact of the process, as it is three times higher compared to classical solutions due to the higher viscosity of the ionic liquid. There are no major changes needed in the rinsing configuration of classic electroplating plants, and ion exchange to remove the metal out of the waste water was not hindered by the presence of the ionic liquid. The formation of by-products during the deposition of metals has to be further investigated and evaluated in consideration of the environmental impact.     

Adoption of European Union's IPPC Directive to a textile mill: Analysis of water and energy consumption

The present study was undertaken as part of the first application and evaluation of the BREF (Best Available Techniques; BAT Reference Document) Textile Document within the context of the European Union's Integrated Pollution Prevention and Control (IPPC) Directive to a large scale textile mill in Turkey. The BAT requirements for the denim manufacturing textile mill were selected in cooperation with the factory management. Detailed mass balance calculations were conducted to evaluate the overall effect of the selected BAT options. The initial findings indicated that the adoption of the selected BAT options resulted in considerable savings in water and energy consumption in the mill. Besides the installation of flow meters and use of semi-counter current rinsing in the most water-intensive processes, minimization of wash waters in the water softening plant, reuse of the concentrate stream from the reverse osmosis plant and compressor cooling waters provided a 29.5% reduction in the total specific water consumption of the mill, reaching the lower limits suggested by the BREF Textile Document. In terms of energy consumption, use of waste heat from finishing wastewater streams in heating up the wash waters, heat insulation and maintenance applications in addition to BAT measures taken for water minimization reduced specific energy consumption by 9% achieving the limits set by the BREF Textile Document.     

Greening of production in metal processing industry through process modifications and improved management practices

Although it was indicated through various studies from around the world that resource efficiency can be adapted in metal processing plants, a very limited number of projects could be realized in Turkish metal processing industry so far. In this study it was aimed at investigating process modifications and management practices to increase water and chemical use efficiency thus increasing environmental and economic performance of a metal processing company. As a result of the applications in heat treatment and zinc phosphating processes total water consumption of the company was reduced by 34.1% corresponding to an annual water saving of 18,831 m³. Moreover, total chemical consumption in zinc phosphating as one of the most chemical intensive processes in the company, was decreased by 1401 kg/year (26.1%). Applications in zinc phosphating process led to a significant decrease in the amount of treated wastewater and wastewater treatment sludge which is labelled as hazardous waste according to national legislations. Total wastewater generation was decreased by 3255 m³/year (50.9%) while wastewater treatment sludge was reduced 4656 kg/year (16.9%). Moreover, energy consumption of the company was reduced by 32.647 kW h/year which corresponds to 36% energy saving in water pumping. Implementation cost of the applications were 34,233$ which is calculated to be paid back in 2.3 years. This study is expected to fill a gap in Turkey by demonstrating that environmental performance in metal processing industry could be improved by process modifications and improved management practices resulting in tangible economic gains.     

Heavy metal removal and cyanide destruction in the metal plating industry: an integrated approach from egypt

Wastewater produced from a metal plating is a major environmental problem. Industrial auditing revealed that the main source of pollution mainly originated from rinsing water. The characterization of final effluent showed that it is highly contaminated with hazardous heavy metals and cyanide. The concentration of copper, hexavalent chromium, nickel, and cyanide in the rinsing water of metal plating department was 14.8, 40.9, 13.3, and 19 mg/l, respectively. The concentration of cyanide and zinc from the galvanizing department reached 60 and 80 mg/l. The remediation scheme included the application of in-plant control measures via changing the rinsing process followed by the destruction of cyanide and reduction of hexavalent chromium bearing wastes. The pretreated wastes were then mixed with other industrial wastes prior to a combined chemical coagulation-sedimentation using lime and/or lime in combination with ferric chloride. The results indicated that, after applying the waste minimization measures alone at the source, prior to final treatment of industrial waste, removal rates of cyanide, copper, nickel, and chromium concentrations were 23.2%, 14.9%, 32.3%, and 55.3%, respectively in the rinse water from metal plating department. Furthermore, the removal rates of cyanide and zinc in the galvanizing department reached 59.7% and 24.3. The integrated control measures and treatment scheme led to more than 99% removal of copper, nickel, chromium, and zinc, while the complete removal of cyanide was achieved in the final effluent.     

The Water Fluxes of the Yellow River to the Sea in the Past 50 Years, in Response to Climate Change and Human Activities

Since the 1970s, the water fluxes to the sea of the Yellow River have declined significantly. Based on data of precipitation, air temperature, the measured and “natural” river flow, the water diversion and consumption, and the areas of erosion and sediment control measures over the drainage basin, water fluxes to the sea of the Yellow River are studied in relation with the influences of changing climate and human activities. The Yellow River basin can be divided into different water source areas; multiple regression indicates that the variation in precipitation over different water source areas has different effect on water fluxes to the sea. In the period between 1970 and 1997, averaged air temperature over the whole Yellow River increased by about 1.0°C, from 16.5°C to 17.5°C, a factor that is negatively correlated with the water yield of the Yellow River. Water diversion and consumption has sharply increased and resulted in a significant decline in the water fluxes to the sea. Since the 1960s, erosion and sediment control measures have been practiced over the drainage basin. This factor, to a lesser degree, is also responsible for the decrease in water fluxes to the sea. A multiple regression equation has been established to estimate the change in water fluxes to the sea caused by the changes in precipitation, air temperature, water diversion and consumption, erosion, and sediment control measures, indicating that the contribution of water diversion and consumption to the variation in annual water flux to the sea is 41.3%, that of precipitation is 40.8%, that of temperature is 11.4%, and that of erosion and sediment control measures is 6.5%.     

River channel network design for drought and flood control: A case study of Xiaoqinghe River basin, Jinan City, China

Vulnerability of river channels to urbanization has been lessened by the extensive construction of artificial water control improvements. The challenge, however, is that traditional engineering practices on isolated parts of a river may disturb the hydrologic continuity and interrupt the natural state of ecosystems. Taking the Xiaoqinghe River basin as a whole, we developed a river channel network design to mitigate river risks while sustaining the river in a state as natural as possible. The river channel risk from drought during low-flow periods and flood during high-flow periods as well as the potential for water diversion were articulated in detail. On the basis of the above investigation, a network with “nodes” and “edges” could be designed to relieve drought hazard and flood risk respectively. Subsequently, the shortest path algorithm in the graph theory was applied to optimize the low-flow network by searching for the shortest path. The effectiveness assessment was then performed for the low-flow and high-flow networks, respectively. For the former, the network connectedness was evaluated by calculating the “gamma index of connectivity” and “alpha index of circuitry”; for the latter, the ratio of flood-control capacity to projected flood level was devised and calculated. Results show that the design boosted network connectivity and circuitry during the low-flow periods, indicating a more fluent flow pathway, and reduced the flood risk during the high-flow periods.     

最严格水资源管理制度政策效果仿真研究——以江苏为例

为探索中国最严格水资源管理制度实施成效,本研究运用系统动力学方法构建最严格水资源管理制度政策效果仿真模型,以江苏为例,首先从横向比较研究的视角,设置无政策和政策延续两种情景,分析有无政策时用水总量、用水效率和水功能区纳污的管控效果;然后从纵向比较研究的视角,分析政策实施后2013—2030年用水总量、用水效率和水功能区纳污控制效果的演化情况。结果显示：(1)横向对比,相对于无政策情景,政策延续情景下的区域水资源需求总量、万元GDP用水量以及污废水中的COD排放总量均有不同幅度的下降,且降幅逐年扩大,政策成效显著;(2)纵向对比,政策延续情景下,2030年区域水资源需求总量将超过国家最严格水资源管理制度考核要求近20亿m3,2025年万元GDP用水量降幅低于“十四五”节水型社会建设规划目标近2%,2030年污废水中的COD排放总量将比2021年升高近24%,政策管控水平仍需进一步提升。     

Performance assessment of a wastewater treatment plant producing effluent for irrigation in Egypt

A conventional activated sludge treatment facility was the subject of this study. The assessment was directed at determining the characteristics of the raw wastewater, the quality of the treated effluent and the efficiency of the various treatment units. Furthermore, the water quality along the effluent irrigation canal was monitored. The assessment of the quality of the treated effluent for irrigation is based on the guidelines established by the World Health Organization and the Egyptian decree 9/89 for the use of wastewater in agriculture. The results of the study indicated that the concentration of the raw wastewater was considered moderate. The mean values of the COD (Chemical Oxygen Demand), BOD (Biological Oxygen Demand) and total suspended solids (TSS) were around 250, 102 and 142 mg l–1, respectively. This was attributed to the high quantities of wastewater from industrial sources. The overall efficiency of the treatment facility was good. The mean residual COD, BOD and TSS were 25, 8 and 21 mg l–1 and the corresponding percentage removal values were 90, 92 and 85%, respectively. The maximum percentage removal of oil and grease was 84% with a mean residual concentration of 24 mg l–1. The total viable count (22°C and 37°C), faecal coliform and aecal streptococci were reduced by 99.9% compared to only 99.5% for Salmonella. Bacteriological examination of the dried sludge indicated a reduction of nine logs of faecal coliform and faecal streptococci, as compared to thickened sludge. Analysis of the Ni, Cu, Pb and Cr in the dried sludge indicated that their concentrations are within the permissible limits. Zinc exceeded the consent standards by 50%. The results of the analyses of samples collected at the beginning of the irrigation canal indicated insignificant changes from the characteristics of the final effluent. Samples collected at a distance of 2km along the irrigation canal showed mean reductions in the COD and BOD of 28.6 and 47%, respectively, which could be attributed to sedimentation and/or a self-purification effect. An increase in the total nitrogen, total phosphorus and total viable count was also recorded, which could be due to seepage from the agricultural land. From the data available it is evident that the treated wastewater could be used for restricted irrigation. The design and implementation of a monitoring programme is recommended.     

Closing the water cycle for industrial laundries: An operational performance and techno-economic evaluation of a full-scale membrane bioreactor system

To reduce the consumption of freshwater in the laundry industry, a new trend of closing the water cycle has resulted in the reuse/recycling of water. In this study, the performance of a full-scale submerged aerobic membrane bioreactor (9 m³) used to treat/reuse industrial laundry wastewater was examined over a period of 288 days. The turbidity and total solids (TS) were reduced by 99%, and the chemical oxygen demand (COD) effluent removal efficiencies were between 70% and 99%. The levels of COD removed by the membrane were significantly greater than the levels of biodegraded COD. This enabled the bioreactor to sustain COD levels that were below 100 mg/L, even during periods of low wastewater biodegradation due to bioreactor sludge. An economic evaluation of the membrane bioreactor (MBR) system showed a savings of 1.13 € per 1 m³ of water. The payback period for this system is approximately 6 years. The energy and maintenance costs represent only 5% of the total cost of the MBR system.     

Present situation of wastewater treatment in the Iranian industrial estates: Recycle and reuse as a solution for achieving goals of eco-industrial parks

Iran is located in arid and semi-arid region, which means water resource management is a strategic issue for this country. Water scarcity is one of the most critical concerns of industrial estates in Iran. For this reason, recycling and reusing of treated wastewater is the most practical solution for compensating of water shortage in industrial estates. Currently, only 20% of total treated wastewater is used for irrigation and almost 0.81% is consumed for industrial purpose. This study presents an overview on the wastewater management at the Iranian industrial estates for the purpose of achieving the goal of eco-industrial parks by describing the present situation and discussing the experiences of wastewater reuse systems for irrigation and industrial purposes. The aims of this study was to provide an overview of the wastewater management at the industrial estates in Iran towards achieving eco-industrial parks by describing present states and the outcome of wastewater consumption for irrigation and industrial purposes.     

Evaluation of a low-cost adsorbent for removal of toxic metal ions from wastewater of an electroplating factory

In this study, sugar cane residue or bagasse was used for removal of toxic metal ions from wastewater of an electroplating factory located in northeast Brazil. Prior acid treatment increased the adsorption efficacies in batch wise experiments. The microstructure of the material before and after the treatment was investigated by X-ray diffraction, infrared spectroscopy and scanning electron microscopy. Column operations showed that removals of Cu²⁺, Ni²⁺ and Zn²⁺ from wastewater (in the absence of cyanide) were 95.5%, 96.3.0%, and 97.1%, respectively. Regeneration of the adsorbent obtained in acid indicated that the efficiencies decreased only after the fourth cycle of re-use. Acid-treated sugar cane bagasse can be considered a viable alternative to common methods to remove toxic metal ions from aqueous effluents of electroplating industries.     

The NICE-Whyco technologies partnership: saving energy, dollars, and the environment in the metal plating industry

In partnership with the US Department of Energy’s Office of Industrial Technology, Whyco Technologies, Inc., has developed an innovative perforated plating barrel used in the plating of metal parts. This new technology employs a thin-walled construction, differing from the traditional thick-wall design required to provide adequate structural integrity. The thicker walls lowered the efficiency of transferring plating solution into and out of the barrel and diminished the electrical current pushed through the holes and onto the parts being plated. By machining pockets out of the traditional thick-walled perforated structure, Whyco produced a ‘honeycomb’ of staggered cells, allowing for the greatest number of holes per open area while maintaining structural integrity. Hydrodynamic pumping occurs during barrel rotation to create greater solution transfer than in traditional barrels. The Whyco barrel has higher current density plating, which leads to faster plating cycles, reduced bath concentration, and better plating of difficult chemistries such as in alloys. This new technology has helped the company reduce energy use by 16%, eliminate more than 480 tons/year of solid waste, and reduce wastewater by more than 17 000 gallons/day. The resulting cost savings total more than $500 000 annually. The company has manufactured and sold more than 275 of these barrels to other electroplating companies that are reporting up to a 40% increase in plating productivity and similar energy and environmental impacts.     

Growth and macronutrient removal of water hyacinth in a small secondary sewage treatment plant

Studies have been made of the growth characteristics of water hyacinth, Eichhornia crassipes (Mart.) Solms, and its ability to remove N, P and K, in a secondary settling pond of a small secondary sewage treatment plant serving both the academic and residential blocks of the Swire Marine Laboratory, University of Hong Kong. The treatment plant consists of, in series, a primary settling tank, a trickling filter compartment and a secondary settling pond from which part of the treated wastewater is recycled to the primary settling tank while the remaining effluent (1 to 2 m³ daily) mixes with and hence is diluted by the outflowing seawater from the aquarium system of the Swire Marine Laboratory before discharge to the sea. Samples of wastewater have been taken regularly from the primary sedimentation pond, the outflow of the trickling filter, the secondary settling pond and the effluent of the treatment plant (before mixing with aquarium outflow) since January, 1992. Physical, chemical and biological characteristics of the samples have been determined and are typical of secondary effluents, with a mean pH of about 7.5, total solids 1200 mg L⁻¹, suspended solids 45 mg L⁻¹, conductivity 2000 μS cm⁻¹, salinity 1 ppt, dissolved oxygen 2 mg L⁻¹, BOD₅ 45 mg L⁻¹, Kjeldahl-N 30 mg L⁻¹, NH₄,-N 25 mg L⁻¹, NO₃-N 4 mg L⁻¹, total P 10 mg L⁻¹, K 35 mg L⁻¹ and total coliforms of less than 10⁵ colonies 100 ml⁻¹.Water hyacinth plants have been stocked in the secondary settling pond as an integral part of the treatment plant so as to improve the quality of, as well as to retrieving and recycling nutrient elements from, the wastewater. The plants are periodically harvested to maintain an active growing crop. The growth rate, standing crop biomass, tissue nutrient composition, nutrient storage and accumulation rate of two growth cycles, one from February 25 to March 18 (mean temperature 17.6°C) and the other from 22 April to 12 May (24.8°C) are reported. The water hyacinth assumed a relatively high standing crop biomass of 10 kg m⁻² (5 to 6 t DM ha⁻¹), and growth rates of 48 and 225 g m⁻² day⁻¹, respectively, for the first and second growth period. Nutrient storage capacities were relatively high, at about 20, 7.5 and 16.5 g m⁻² for N, P and K, respectively. The nutrient composition was very high, reaching 5.42% for N, 1.97 for P, and 4.57 for K. Both the stem and lamina accumulated high levels of N, while the petiole had the highest level of P and K. Apart from nutrient removal, the water hyacinth also helped to decrease the suspended solids, BOD₅ value and total coliforms of the wastewater.It is concluded that water hyacinth improves the quality of wastewater in such small-scale sewage treatment plants and it is recommended that frequent harvests of water hyacinth would increase the treatment efficiency, especially during the active growing season with high temperatures coupled with intense solar radiation.     

稠油污水处理技术的应用及效果

锦州采油厂污水深度处理站自2002年10月投产以来,已连续处理污水并回用注汽锅炉2947×10~4m~3;污水常规处理站投产于2007年11月,连续处理污水回用注水443×10~4m~3。油田采出水的循环利用,节约了大量清水资源,避免了无效回注,同时充分利用了污水剩余热源,降低了湿蒸汽发生器的燃料消耗,产生了较好的经济效益、环境效益和社会效益。文章主要介绍了稠油污水处理技术,生产过程中遇到的问题及改进措施,取得的经济效益等。     

Antibacterial behavior of silver-modified clinoptilolite-heulandite rich tuff on coliform microorganisms from wastewater in a column system

The water disinfecting behavior of silver-modified clinoptilolite–heulandite rich tuff (ZSAg) as an antibacterial agent against coliform microorganisms from water in a continuous mode was investigated. Silver recovery from the disinfected effluents by the sodium-modified clinoptilolite–heulandite rich tuff (ZSNa) was also considered. Escherichia coli (ATCC 8739) and total coliform microorganisms, as indicators of microbiological contamination of water, were chosen to achieve the disinfection of synthetic wastewater or municipal wastewater. Ammonium (NH₄⁺) and chloride (Cl⁻) ions were added to the synthetic wastewater as an interfering chemical species on the disinfection processes. The antibacterial activity of the ZSAg as a bactericide was measured by the coliform concentration as evaluated by the APHA method. The amount of silver in the disinfected effluents was determined using atomic absorption spectroscopy. The inactivation of the ZSAg was calculated from the breakthrough curves based on the model reported by Gupta et al. It was found that when the silver concentration in the effluent is less than 0.6 μg/mL, the bacterial survival percentage increased and the volume of disinfected water diminished. The total silver amounts found in the effluent at the end of the disinfection processes varied depending on the water treated (synthetic or municipal wastewater). The presence of NH₄⁺ ions in synthetic wastewater influent notably improved the disinfected water volume (zero NVC/100 mL), in comparison to the disinfection of the same influent without NH₄⁺ ions. A contrary water disinfection behavior was observed in the presence of Cl⁻ ions. The silver recovery does not depend on the mass of the sodium zeolitic bed according with the wastewater to be treated (synthetic or municipal wastewater) and the presence of NH₄⁺ or Cl⁻ ions in the influent also influenced the silver recovery from wastewater. The ZSNa did not have antibacterial activity. Therefore the amount of bactericide agent (silver-modified natural zeolite), coliform microorganisms from water (E. coli or consort of coliform microorganisms) as well as the water quality (synthetic wastewater or municipal wastewater) influenced both the disinfection process and the silver recovery in a column system.     

Industrial experience of process identification and set-point decision algorithm in a full-scale treatment plant

This paper presents industrial experience of process identification, monitoring, and control in a full-scale wastewater treatment plant. The objectives of this study were (1) to apply and compare different process-identification methods of proportional-integral-derivative (PID) autotuning for stable dissolved oxygen (DO) control, (2) to implement a process monitoring method that estimates the respiration rate simultaneously during the process-identification step, and (3) to propose a simple set-point decision algorithm for determining the appropriate set point of the DO controller for optimal operation of the aeration basin. The proposed method was evaluated in the industrial wastewater treatment facility of an iron- and steel-making plant. Among the process-identification methods, the control signal of the controller's set-point change was best for identifying low-frequency information and enhancing the robustness to low-frequency disturbances. Combined automatic control and set-point decision method reduced the total electricity consumption by 5% and the electricity cost by 15% compared to the fixed gain PID controller, when considering only the surface aerators. Moreover, as a result of improved control performance, the fluctuation of effluent quality decreased and overall effluent water quality was better.     

电镀废水处理技术工程应用实践

针对电镀废水的特点,根据清污分流、先预处理再综合处理的原则进行合理的细化分类,对不同的水质进行分类物化处理。该处理技术具有工艺合理、可操作性好、自动化程度高等优点,处理后出水水质达到广东省《水污染物排放限值》(DB44/26-2001)二级标准。     

Removal of nutrients and veterinary antibiotics from swine wastewater by a constructed macrophyte floating bed system

The potential of three varieties of Italian ryegrass (Lolium multiflorum Lam.), Dryan, Tachimasari and Waseyutaka, to improve the water quality of swine wastewater was evaluated using a constructed macrophyte floating bed system. With respect to reductions in levels of nutrients, chemical oxygen demand (COD), and sulfonamide antimicrobials (SAs, including sulfadiazine, sulfamethazine, and sulfamethoxazole), Dryan performed better than Tachimasari and Waseyutaka. For Dryan, total N was reduced by 84.0%, total P by 90.4%, COD by 83.4% and sulfonamide antimicrobials by 91.8–99.5%. Similar results were observed for Tachimasari and Waseyutaka. The results indicated that the treatment of swine wastewater using the constructed macrophyte floating bed system was effective in the removal of nutrients and veterinary antibiotics.     

大红丙烯酸油漆着色剂替代及其综合利用研究

清洁生产与资源综合利用是人们持续研究的课题,笔者在大红丙烯酸油漆着色剂"颜料红GL"替代"镉红颜料"中,开展了颜料红GL随温度、时间变化与热塑性丙烯酸树脂、有机硅助剂、二甲苯最佳浓度配比,确保着色效果及其资源综合利用等一系列试验,实现了年综合利用工艺冲洗水25.6万吨,减排CODcr 218.24吨、总镉:油漆中8031.5吨,废水中0.41吨、固废中0.088吨,提高了产品市场竞争率。     

An innovative sustainability assessment for urban wastewater infrastructure and its application in Chengdu, China

Sustainability assessments are an increasingly common tool for measuring progress towards sustainable development. Despite their popularity, sustainability assessments and the indicators that compose them are said to have had little impact on the policy arena. In this paper we discuss four attributes that we contend will improve the use of sustainability assessments to guide decision making: non-compartmentalization, site specificity, built-in guidance for target setting, and ability to measure active sustainability. We present a novel assessment tool for wastewater treatment infrastructure that illustrates these attributes. The assessment is composed of two-dimensional indicators we call “burden to capacity” ratios, that reveal and quantify the local value of resources embodied in wastewater and treatment byproducts, and the tradeoffs between designing systems for disposal versus reuse. We apply the sustainability assessment framework to an existing treatment plant in Chengdu, China and discuss the results.