Optimal loading rates and economic analyses for anaerobic digestion of poultry waste

Four combinations of litter and carcasses from broiler chickens were examined utilizing a thermophilic, stirred-tank digester of demonstration size of approximately 10,000 gal. Under computed optimal loading rates, litter with paper bedding had the highest daily production of methane over an 8-day retention period. The greatest methane production per lb of volatile solids was achieved over 10 days with litter and paper bedding combined with carcasses. This research found that sufficient poultry litter is generated within 20 mi (32 km) of Moorefield, WV, to support a commercial-sized digester operation. However, anaerobic digestion of poultry waste cannot be financially supported by methane production alone. To be financially viable, anaerobic digestion requires a disposal fee for poultry waste and/or the sale of the digested solid effluent as an organic fertilizer to retail markets.     

Anaerobic digestion of a mixture of cheese whey, poultry waste and cattle dung: a study of the use of adsorbents to improve digester performance

This paper-describes the results of a study aimed at improving the efficiency of anaerobic digestion of a mixture of cattle dung, poultry waste and cheese whey at a ratio of 2 : 1 : 3 (w/w on dry weight basis) in terms of total gas production, methane content and process stability by adding various adsorbents. The adsorbents appeared to improve the digester performance, for example about a two-fold enhancement in total gas production with 17% enriched methane content were achieved with the addition of 4 g litre(-1) of silica gel.     

Developing an anaerobic digester with external Zeolite filled column for enhancing methane production from swine manure – A feasibility study

ABSTRACT

Development of digesters with an external zeolite column facilitates the convenient removal of the zeolite with TAN, without disturbing the continuous anaerobic digestion process. A digester with an inside zeolite bed (In-Zeo) and digester without adding zeolite (No-Zeo) were employed to compare the process performance with digester with external zeolite column (EX-Zeo). The cumulative, CH₄ yields were 5% and 15% greater in the EX-Zeo, and the In-Zeo digesters respectively compared to the No-Zeo digesters. Also, the % VS reduction was 49%, 55% and 41%, respectively in the Ex-Zeo, In-Zeo and No-Zeo digesters. The results indicated that treatment with 7% zeolite during anaerobic digestion has the potential to improve biodegradation of swine manure. The addition of zeolite appeared to reduce TAN from the digestate, thereby enhancing the CH₄ yield. Zeolite could be used either internally or externally to enhance CH₄ production through anaerobic digestion of swine manure.     

Comparison of mechanical pretreatment methods for the enhancement of anaerobic digestion of pulp and paper waste activated sludge

The conventional anaerobic digestion process, requiring long solids retention times (SRTs) to digest solids, is currently viewed as impractical for the pulp and paper industry because of high capital costs associated with the construction of new digesters. Recent developments in sludge solubilization technology could be promising in reducing digester size, which also allows for the potential use of decommissioned tanks, both of which can reduce the capital cost. Three pretreatment technologies for use with anaerobic digestion were tested on laboratory-scale to investigate their feasibility. The SRTs in all three digesters systematically decreased from 20 to 3 days. The reference digester was fed waste activated sludge (WAS) to serve as the control at the same SRTs. The other digesters were fed WAS that had been preconditioned using mechanical shearing, sonication, or high-pressure homogenization technology. Anaerobic digestion with high-pressure homogenization produced as much methane at 3-day mean SRT as that from the reference digester operated at 20-day SRT. Therefore, a new digester can theoretically be 85% smaller than a conventional digester. An added benefit of WAS to methane conversion is the recovery of nutrients nitrogen and phosphorus.     

餐厨垃圾高温厌氧消化

在中试规模下,研究餐厨垃圾高温厌氧消化试验,通过监测餐厨垃圾厌氧消化过程中产气量、气体组成等产气情况和消化液中pH值、SCOD、NH4+-N、VFAs等化学指标含量变化,确定餐厨垃圾厌氧消化的最大有机负荷,并分析餐厨垃圾高温厌氧消化技术的可行性,结果表明,在工程上餐厨垃圾单独进行高温厌氧消化产甲烷具有技术可行性,但难以保证系统长时间安全稳定运行;餐厨垃圾厌氧消化正常运行时最大有机负荷可达2.551 kg VS/(m3.d);当系统有机负荷为2.551 kg VS/(m3.d)时,每天每千克VS最高可产生甲烷量0.622 m3;氨氮对餐厨垃圾厌氧消化产甲烷影响明显;餐厨垃圾中固有Na+含量对厌氧消化产甲烷影响不明显。     

餐厨垃圾厌氧产氢综述

针对餐厨垃圾厌氧产氢过程,从工艺、单组分底物厌氧产氢和过程机理研究阐述了国内外进展,并对未来研究发展方向进行了展望.研究成果表明,餐厨垃圾厌氧发酵产氢过程可行,但影响因素多,系统不稳定,大部分研究停留在实验室小试阶段.尚需针对餐厨垃圾厌氧发酵产氢优势菌种选育、生态因子调控、代谢机理、反应器改进和系统控制模拟等方面开展研究,为该技术的大规模应用提供研究基础.     

Anaerobic digestion of livestock and poultry manures spiked with tetracycline antibiotics

Abstract

We investigated the anaerobic degradation of tetracycline antibiotics (tetracycline [TC], oxytetracycline [OTC] and chlortetracycline [CTC]) in swine, cattle, and poultry manures. The manures were anaerobically digested inside polyvinyl chloride batch reactors for 64?days at room temperature. The degradation rate constants and half-lives of the parent tetracyclines were determined following first-order kinetics. For CTC the fastest degradation rate was observed in swine manure (k?=?0.016?±?0.001 d^?1; half-life = 42.8?days), while the slowest degradation rate was observed in poultry litter (k?=?0.0043?±?0.001 d^?1; half-life = 161?days). The half-lives of OTC ranged between 88.9 (cattle manure) and 99.0?days (poultry litter), while TC persisted the longest of the tetracycline antibiotics studied with half-lives ranging from 92.4?days (cattle manure) to 330?days (swine manure). In general, the tetracyclines were found to degrade faster in cattle manure, which had the lowest concentrations of organic matter and metals as compared to swine and poultry manures. Our results demonstrate that tetracycline antibiotics persist in the animal manure after anaerobic digestion, which can potentially lead to emergence and persistence of antibiotic resistant bacteria in the environment when anaerobic digestion byproducts are land applied for crop production.     

Effect of fipronil on biogas production performance during anaerobic digestion of chicken manure and corn straw

Fipronil is a broad-spectrum insecticide that has a good control effect on pests of commercial poultry. Although many studies have reported the environmental fate of fipronil, the influence of residual fipronil in poultry waste on biogas production has not been further explored yet. In this article, an experimental comparative study on anaerobic digestion (AD) of chicken manure (CM) and corn straw (CS) with different fipronil concentrations (FCs) was carried at 8% of total solid (TS) and mid-temperature (35?±?1)°C. The results showed that fipronil had a significant effect on biogas production during AD of CM and CS. When the FC is at a low level (≤10?mg·kg^?1), the biogas production rate is increased and the digestion period was shortened, while higher FC (≥ 20?mg·kg^?1) showed an inhibitory effect. During the monitoring of enzyme activity, low FC showed no significant effect on cellulase and saccharase, but the urease activity increased in the early stage. High FC showed inhibition of activity of cellulase and urease, but the saccharase activity was significantly inhibited until FC reached 40?mg·kg^?1. This study also confirms that the environment in anaerobic digester is favorable for the degradation of fipronil, and its half-life is about 15.83?days.     

Effects of biochar addition on the anaerobic digestion of carbohydrate-rich,protein-rich,and lipid-rich substrates

ABSTRACT

Although biochar addition into the anaerobic digestion of food waste (FW) is an efficient means to enhance methane production, the effects of biochar on various FW components remain unclear. Laboratory batch experiments were conducted to investigate the impact of sewage sludge-derived biochar (SSB) supplementation on the anaerobic digestion (AD) of major FW components, including carbohydrate-rich, protein-rich, and lipid-rich substrates. The lag phase of AD with the carbohydrate-rich substrate was 48.6% shorter when SSB was added, and the cumulative methane yield was 4.74 times higher compared to AD without biochar. SSB supplementation also increased the rate of methane production from the lipid-rich substrate. However, the effect of SSB addition on AD of the protein-rich substrate was minor. Analysis of the microbial communities revealed that methanogen growth was enhanced during AD of the carbohydrate-rich and lipid-rich substrates, but not the protein-rich substrate, following SSB supplementation. Also, the most dominant methanogenic genus varied with the substrates. SSB addition promoted the growth of hydrolytic and fermentative bacteria, particularly phylum Bacteroidetes.

Implications: Biochar supplementation has been studied to overcome the shortcomings of anaerobic digestion (AD). However, the effects of biochar on different substrates remain unclear. This study compared carbohydrate-rich, protein-rich, and lipid-rich substrates in anaerobic digestion with sewage sludge-derived biochar (SSB). SSB supplementation improved methane generation from all but the protein-rich substrate. The study results imply that the effect of SSB addition on AD varied with the substrate due to the substrates underwent different degradation processes with different microbial communities.     

Biohydrogen production from dairy manures with acidification pretreatment by anaerobic fermentation

Background, aim, and scope  

Hydrogen is a clean and efficient energy source and has been deemed as one of the most promising carriers of new energy for the future. From an engineering point of view, producing hydrogen by mixed cultures is generally preferred because of lower cost, ease of control, and the possible use of organic waste as feedstock. The biological hydrogen production has been intensively studied in recent decades. So far, most investigates of biohydrogen production are still confined to using pure carbohydrates and carbohydrate-rich wastewater. Nowadays, the large amounts of livestock manure, which come from cattle feedlots, poultry, and swine buildings, are causing a major environmental issue because it has become a primary source of odors, gases, dust, and groundwater contamination. The increasingly stringent requirements for pollution control on livestock manures are challenging the scientific community to develop new waste treatment strategies. Thus, there is a pressing need to develop nonpolluting and renewable energy source utilizing the organic waste (e.g., livestock manure). It is well known that anaerobic digestion had successfully been used for the disposal of manures to produce methane in the last two decades. Recently, an alternative strategy has been developed to convert livestock manures (e.g., dairy manures) to biohydrogen as a high value-added clean energy source instead of methane. However, little information is available on hydrogen production from dairy manure via the mixed anaerobic microbe. As far as we know, the hydrogen production is habitually accompanied with production of volatile fatty acids (VFAs), such as acetate, butyrate, and propionate, which are also an optimal feedstock for production of methane by anaerobic digestion. Provided that the biohydrogen production from dairy manure is further combined with the anaerobic digestion of the effluent from the producing hydrogen reactor that would be a one-stone two-bird paradigm, it not only produces a clean and readily usable biologic energy but also cleans up simultaneously the environment in a sustainable fashion.     

Performances of mesophilic anaerobic digestion systems treating poultry mortalities

Abstract

A closed‐loop anaerobic digestion system consisting of a leachbed (LB) and an upflow anaerobic sludge blanket (UASB) was tested as an alternative for the disposal of poultry mortalities. This paper compares the performances of three LB‐UASB treatment systems with different initial moisture contents in the LBs. Each LB was loaded with one chicken and 5, 10 or 18 liters of water. The LBs initially carried out the hydrolysis/acidification phase while the UASBs the methanogenesis phase. Due to repeated inoculation by the UASBs, the LBs with 10 and 18 liters of water started producing methane on day 5, while the one with 5 liters of water on day 19. However, methane production rates were low before day 40 for the LB with 10 liters of water and day 60 for the other LBs. Methane production gradually improved as the LBs continued to receive ungranulated sludge from the UASBs. The LBs eventually became balanced methane reactors. Continued balanced fermentation in the LBs resulted in leachates with very low substrate concentrations that could no longer support high‐rate methanogenesis in the UASBs. Consequently, methane production rates from the UASBs decreased quickly while that from the LBs reached peak levels. Cumulative methane production from each LB eventually exceeded that from its connecting UASB. After 118 days of digestion, 414, 437 and 470 liters of methane were produced from the three systems, respectively. Cumulative methane production from the LBs with 5 and 18 liters of water accounted for 63% of the total methane produced from their respective systems. The LB with 10 liters of water produced 75% of the total methane from that system. Methane yields ranged from 0.485 to 0.554 m³ (Kg TS) ¹. About 86% of the initial dry weight was biodegraded. All three systems performed very well with little operational problems. Overall, the system that started with 10 liters of water in the LB performed the best. Strategy for enhancing system performances and implementing farm applications are discussed.     

Effects of sludge recirculation rate and mixing time on performance of a prototype single-stage anaerobic digester for conversion of food wastes to biogas and energy recovery

Food wastes have been recognized as the largest waste stream and accounts for 39.25 % of total municipal solid waste in Thailand. Chulalongkorn University has participated in the program of in situ energy recovery from food wastes under the Ministry of Energy (MOE), Thailand. This research aims to develop a prototype single-stage anaerobic digestion system for biogas production and energy recovery from food wastes inside Chulalongkorn University. Here, the effects of sludge recirculation rate and mixing time were investigated as the main key parameters for the system design and operation. From the results obtained in this study, it was found that the sludge recirculation rate of 100 % and the mixing time of 60 min per day were the most suitable design parameters to achieve high efficiencies in terms of chemical oxygen demand (COD), total solids (TS), and total volatile solid (TVS) removal and also biogas production by this prototype anaerobic digester. The obtained biogas production was found to be 0.71 m³/kg COD and the composition of methane was 61.6 %. Moreover, the efficiencies of COD removal were as high as 82.9 % and TVS removal could reach 83.9 % at the optimal condition. Therefore, the developed prototype single-stage anaerobic digester can be highly promising for university canteen application to recover energy from food wastes via biogas production.     

Anaerobic digestion of thermal-alkaline–pretreated cephalosporin bacterial residues for methane production

Optimum anaerobic conditions of cephalosporin bacterial residues after thermal-alkaline pretreatment were determined by orthogonal experiments. And through biochemical methane potential tests (BMPs) for cephalosporin bacterial residues, the ability for bacterial degradation of cephalosporin was also evaluated. The thermal-alkaline pretreatment with the optimum values of 6% NaOH at 105 °C for 15 min significantly improved digestion performance. With the thermal-alkaline pretreatment, the specific methane yield of the pretreated cephalosporin bacterial residue increased by 254.79% compared with that of the un-pretreated cephalosporin bacterial residue. The results showed that anaerobic digestion of thermal-alkaline–pretreated cephalosporin bacterial residues could be one of the options for efficient methane production and waste treatment.

Implications: This work investigates the thermal-alkaline pretreatment of cephalosporin bacterial residues, which can increase their methane yield by 254.79% compared with no pretreatment. The digestion performance is significantly improved under the condition of 6% NaOH at 105 °C for 15 min. The results show that anaerobic digestion of thermal-alkaline–pretreated cephalosporin bacterial residues could be one of the options for efficient methane production and waste treatment.     

Effect of temperature and retention time on biomethanation of cheese whey-poultry waste-cattle dung

Various conditions, such as temperature, total solid content, cattle dung-poultry waste-cheese whey ratio, retention time and stirring, were optimized with an ultimate aim of improving anaerobic digestion. Maximum gas production (2.2 litres litre(-1) of digester day(-1)) with enriched methane content (62% CH(4)) was found with a retention time of 10 days, having a loading rate of 6.0 g total solid litre(-1) of digester day(-1) at 40 degrees C, and total solid of 6% (w/v) using a mixture of cattle dung, poultry waste and cheese whey in the ratio of 2:1:3 (w/w).     

接种比对餐厨垃圾干式厌氧发酵启动的影响

针对不同接种比对餐厨垃圾干式厌氧发酵启动的影响,对比分析了VS接种比分别为0.36和0.90两种情况下,餐厨垃圾干式厌氧发酵启动过程中pH、NH4-N、COD、VFA、甲烷含量等指标的变化。实验结果表明,启动初期2组样品pH分别快速降至4.74和5.68,均呈酸化状态,经碱液调整后,接种比为0.36的处理仍无法正常产气,接种比为0.90的处理,pH逐步提高,系统正常运行,经72 d的发酵实验,COD去除率达90.29%,甲烷含量高于60%的沼气产量达255.4 L,分析可见,VS接种比是干式厌氧发酵处理的重要参数;此外,与传统湿式厌氧发酵处理相比,餐厨垃圾干式厌氧发酵在较高的VFA和氨氮浓度下,仍能正常运行,采用干式厌氧发酵技术处理餐厨垃圾是可行的。     

Application of mechanical shear in an internal-recycle for the enhancement of mesophilic anaerobic digestion.

A combination of bench- and full-scale studies were conducted to determine the effectiveness of high-intensity mechanical shear in an internal recycle loop to enhance mesophilic anaerobic digestion and the implications of this process for routine operations of a digestion system. During short-term batch digestion (56 hours), a 46% increase in biogas production was observed. However, it was found that the degree of digestion enhancement was sludge-specific, with increases in volatile solids destruction ranging from 16.6 to 110%. A full-scale demonstration showed increased total and volatile solids destruction of 22 and 21% for the primary digester and 17.2 and 11% for the secondary digester, respectively. The data also suggest that increased protein degradation is one of the major mechanisms associated with the observed increases in volatile solids destruction. The full-scale demonstration also determined that shear enhanced digestion can be operated without process upset, based on volatile fatty acid profile and headspace biogas composition (methane and carbon dioxide). Dewatering properties, as measured by polymer demand, deteriorated in the primary digester, but there was improvement in the secondary digester. High-intensity shear does not appear to enhance pathogen reduction based on total and fecal coliform bacterial enumeration.     

低强度超声波预处理对厨余垃圾厌氧消化的影响

以厨余垃圾为研究对象,实验研究产气效率、pH、SCOD、甲烷浓度及生物降解率5个参数的变化趋势,比较低强度超声波处理对厨余垃圾厌氧消化产气特性的影响,结果表明:(1)低强度超声波处理对厨余垃圾厌氧消化产生明显效果,在不同的超声波强度(100、175和250 W)或处理时间(20和40 min)下,产气效率、累计产气量、pH下降幅度、SCOD增加幅度随处理时间和超声功率增加而增加;在超声波强度250 W和处理时间60 min下出现抑制作用;(2)在超声波强度250 W和处理时间40 min条件下,超声波对厨余垃圾厌氧消化增强效果最明显,累计产气量由未处理的3 513 mL提高至5 007 mL,提高42.6%,甲烷气体浓度由51.25%提高至58.8%,生物降解率由58.11%提高至73.5%.     

污泥与高浓度有机废物厌氧消化反应中的产气量

研究了高温／中温两相厌氧消化反应器系用以同时处理污泥与不同高浓度有机废物时产气及产甲烷的变化特性。结果表明，气体及甲烷主要是在第二段的中温消化反应器内产生。当中温消化反应器的有机负荷ＶＳ为１．６５￣３．１０ｋｇ／ｍ＾３ｄ时，稳态条件下的平均产气量为１．９５８￣４．０２０ｍ＾３／ｄ，气体中甲烷的平均组成为６５％￣７３％，甲烷的比产率为０．３９７￣０．５１１ｍ＾３／ｋｇＶＳ。