HCI Sorption by Dry NaHCO3 for Incinerator Emissions Control

The sorption of hydrochloric acid (HCI) by thermally decomposed sodium bicarbonate (NaHCO₃) was investigated using a fixed-bed reactor containing sorbent particles dispersed in a bed of spherical glass beads. The gas flow rate (68° F and 760 mm Hg) was 0.039 cfm (1.1 liter/min) and the bed had a cross-sectional area of 0.0055 sq. ft. (5.1 sq. cm). The influence of particle diameter (10, 45 and 163 μm), temperature (225, 275, 375, 455, and 550° F), superficial gas velocity (11 and 21 fpm at reactor conditions, 375° F), and Inlet HCI gas concentration (415 ppm and 760 ppm in N₂, 275 and 455° F) were studied. Results showed that HCI sorption increased strongly with increasing temperature but was only weakly dependent on particle diameter, superficial gas velocity, and HCI gas concentration.     

Liquid Entrainment from a Mobile Bed Scrubber

Liquid entrainment rate and drop size distribution were measured in the exhaust gas stream from a mobile bed scrubber. The pilot plant scrubber was 46 cm (18 in.) square and was packed with 3.8 cm (1.5 In.) diameter hollow polyethylene spheres to a static depth of 25 cm (10 in.). Entrainment flow rate depends on both gas and liquid rates. At a liquid/gas ratio of 6.7 l/m³ (50 gal/Mcf) and a superficial gas velocity of 2.6 m/sec (8.5 ft/sec) the entrainment flow rate was 0.0064 l/m³ (0.05 gal/Mcf) and at 3.75 m/sec (12.3 ft/sec) it was 0.031 l/m³ (0.23 gal/Mcf). The mass median drop diameter was about 400 nm at a liquid/gas ratio of 6.7 l/m³. The drop size distribution appears to be bimodal. Dye impregnated paper and cascade impactor techniques were used to measure drop size.     

Treatment of ethylether in air stream by a biotrickling filter packed with slags.

This paper reports results of studies using a biotrickling filter with blast-furnace slag packings (sizes = 2-4 cm and specific surface area = 120 m2/m3) for treatment of ethylether in air stream. Effects of volumetric loading, superficial gas velocity, empty bed gas retention time, recirculation liquid flow rate, and biofilm renewal on the ethylether removal efficiency and elimination capacity were tested. Results indicate that ethylether removal efficieincies of more than 95% were obtained with an empty bed retention time (EBRT) of 113 sec and loadings of lower than 70 g/m3/hr. At an EBRT of 57 sec, removal efficiencies of more than 90% could only be obtained with loadings of lower than 35 g/m3/hr. The maximum elimination capacities were 71 and 45 g/m3/hr for EBRT = 113 and 57 sec, respectively. The maximum ethylether elimination capacities were 71 and 96 g/m3/hr, respectively, before and after the renewal at EBRT = 113 sec. With an EBRT of 113 sec and a loading of lower than 38 g/m3/hr, the removal efficiency was nearly independent of the superficial liquid recirculation velocity in the range of 3.6 to 9.6 m3/m2/hr. From data regression, simplified masstransfer limited, and reaction- and mass-transfer limited models correlating the contaminant concentration and the packing height were proposed and verified. The former model is applicable for cases of low influent contaminant concentrations or loadings, and the latter is applicable for cases of higher ones. Finally, CO2 conversion efficiencies of approximately 90% for the influent ethylether were obtained. The value is comparable to data reported from other related studies.     

Performance characteristics of a regenerative catalytic oxidizer for treating VOC-contaminated airstreams

A pilot apparatus of a regenerative catalytic oxidizer (RCO) equipped with two electrical heaters and two 20-cm i.d. x 200-cm height regenerative beds was used to treat methyl ethyl ketone (MEK) and toluene, respectively, in an airstream. The regenerative beds were packed with gravel (approximate particle size 1.25 cm, specific area 205 m2/m3, and specific heat capacity 840 J/kg degree C) as a solid regenerative material and K-type thermal couples for measuring solid and gas temperatures, respectively. The catalyst bed temperature was kept around 400 degrees C and the gas superficial velocity was operated at 0.234 m/sec. This investigation measured and analyzed distributions of solid and gas temperatures with operating time and variations of volatile organic compound (VOC) concentrations in the regenerative beds. The overall VOC removal efficiency exceeded 98% for MEK and 95% for toluene. Degradation of VOCs will exist for MEK on the surface of solid material (gravel) in the temperature range of 330-400 degrees C, but toluene does not exhibit this phenomenon.     

Multiple microbial activities for volatile organic compounds reduction by biofiltration

In the northeast of Italy, high volatile organic carbon (VOC) emissions originate from small-medium companies producing furniture. In these conditions it is difficult to propose a single, efficient, and economic system to reduce pollution. Among the various choices, the biofiltration method could be a good solution, because microbial populations possess multiple VOC degradation potentials used to oxidize these compounds to CO2. Starting from the air emissions of a typical industrial wood-painting plant, a series of experiments studied in vitro microbial degradation of each individual VOC. Isolated strains were then added to a laboratory-scale biofiltration apparatus filled with an organic matrix, and the different VOC behavior demonstrated the potential of single and/or synergic microbial removal actions. When a single substrate was fed, the removal efficiency of a Pseudomonas aeruginosa inoculated reactor was 1.1, 1.17, and 0.33 g m(-3) hr(-1), respectively, for xylene, toluene, and ethoxy propyl acetate. A VOC mixture composed of butyl acetate, ethyl acetate, diacetin alcohol, ethoxy propanol acetate, methyl ethyl ketone, methyl isobutyl ketone, toluene, and xylene was then fed into a 2-m(3) reactor treating 100 m3 hr(-1) of contaminated air. The reactor was filled with the same mixture of organic matrix, enriched with all of the isolated strains together. During reactor study, different VOC loading rates were used, and the behavior was evaluated continuously. After a short acclimation period, the removal efficiency was > 65% at VOC load of 150-200 g m(-3) hr(-1). Quantification of removal efficiencies and VOC speciation confirmed the relationship among removal efficiencies, compound biodegradability, and the dynamic transport of each mixture component within the organic matrix. Samples of the fixed bed were withdrawn at different intervals and the heterogeneous microbial community evaluated for both total and differential compound counts.     

Performance Characteristics of a Regenerative Catalytic Oxidizer for Treating VOC-Contaminated Airstreams

ABSTRACT

A pilot apparatus of a regenerative catalytic oxidizer (RCO) equipped with two electrical heaters and two 20-cm i.d. × 200-cm height regenerative beds was used to treat methyl ethyl ketone (MEK) and toluene, respectively, in an airstream. The regenerative beds were packed with gravel (approximate particle size 1.25 cm, specific area 205 m²/m³, and specific heat capacity 840 J/kg °C) as a solid regenerative material and K-type thermal couples for measuring solid and gas temperatures, respectively. The catalyst bed temperature was kept around 400 °C and the gas superficial velocity was operated at 0.234 m/sec. This investigation measured and analyzed distributions of solid and gas temperatures with operating time and variations of volatile organic compound (VOC) concentrations in the regenerative beds. The overall VOC removal efficiency exceeded 98% for MEK and 95% for toluene. Degradation of VOCs will exist for MEK on the surface of solid material (gravel) in the temperature range of 330-400 °C, but toluene does not exhibit this phenomenon.     

Effect of Water and Carbon Dioxide in Chemiluminescent Measurement of Oxides of Nitrogen

ABSTRACT

This paper reports results of studies using a biotrickling filter with blast-furnace slag packings (sizes = 2–4 cm and specific surface area = 120 m²/m³) for treatment of ethylether in air stream. Effects of volumetric loading, superficial gas velocity, empty bed gas retention time, recirculation liquid flow rate, and biofilm renewal on the ethylether removal efficiency and elimination capacity were tested. Results indicate that ethylether removal efficiencies of more than 95% were obtained with an empty bed retention time (EBRT) of 113 sec and loadings of lower than 70 g/m³/hr. At an EBRT of 57 sec, removal efficiencies of more than 90% could only be obtained with loadings of lower than 35 g/m³/hr. The maximum elimination capacities were 71 and 45 g/m³/hr for EBRT = 113 and 57 sec, respectively. The maximum ethylether elimination capacities were 71 and 96 g/m³/hr, respectively, before and after the renewal at EBRT = 113 sec. With an EBRT of 113 sec and a loading of lower than 38 g/m³/hr, the removal efficiency was nearly independent of the superficial liquid recirculation velocity in the range of 3.6 to 9.6 m³/m²/hr. From data regression, simplified mass-transfer limited, and reaction- and mass-transfer limited models correlating the contaminant concentration and the packing height were proposed and verified. The former model is applicable for cases of low influent contaminant concentrations or loadings, and the latter is applicable for cases of higher ones. Finally, CO₂ conversion efficiencies of approximately 90% for the influent ethylether were obtained. The value is comparable to data reported from other related studies.     

基于正交实验的颗粒移动床烟气脱硫工艺参数优化

石灰石颗粒移动床脱硫工艺参数是影响脱硫效率和操作压降变化的重要因素,考虑到工艺参数对脱硫过程的影响,基于正交实验方法,通过直观分析和方差分析得到喷淋密度、空床气速、SO2浓度、烟气温度和床层下移速度对脱硫效率影响程度的主次顺序和脱硫效率与各因素之间的关系,并且分析了各因素对脱硫效率的影响规律。研究发现,各因素对脱硫效率的影响程度依次是空床气速>喷淋密度>SO2浓度>烟气温度>床层下移速度。喷淋密度对脱硫效率的影响高度显著,呈正相关;空床气速对脱硫效率的影响高度显著,呈负相关;SO2浓度和烟气温度对脱硫效率有影响但不显著,呈负相关。床层下移速度与脱硫效率呈正相关。     

Bio-oxidation of airborne volatile organic compounds in an activated sludge aeration tank

An activated sludge aeration tank (40 x 40 x 300 cm, width x length x height) with a set of 2-mm orifice air spargers was used to treat gas-borne volatile organic compounds (VOCs; toluene, p-xylene, and dichloromethane) in air streams. The effects of liquid depth (Z), aeration intensity (G/A), the overall mass-transfer rate of oxygen in clean water (KLaO2), the Henry's law constant of the tested VOC (H), and the influent gaseous VOC concentration (C0) on the efficiency of removal of VOCs were examined and compared with a literature-cited model. Results show that the measured VOC removal efficiencies and those predicted by the model were comparable at a G/A of 3.75-11.25 m3/m2 hr and C0 of approximately 1000-6000 mg/m3. Experimental data also indicated that the designed gas treatment reactor with KLaO2 = 5-15 hr(-l) could achieve > 85% removal of VOCs with H = 0.24-0.25 at an aerated liquid depth of 1 m and > 95% removal of dichloromethane with H = 0.13 at a 1-m liquid depth.     

Integration of a nonmetallic electrostatic precipitator and a wet scrubber for improved removal of particles and corrosive gas cleaning in semiconductor manufacturing industries

To remove particles in corrosive gases generated by semiconductor industries, we have developed a novel non-metallic, two-stage electrostatic precipitator (ESP). Carbon brush electrodes and grounded carbon fiber-reinforced polymer (CFRP) form the ionization stage, and polyvinyl chloride collection plates are used in the collection stage of the ESP The collection performance of the ESP downstream of a wet scrubber was evaluated with KC1, silica, and mist particles (0.01-10 pm), changing design and operation parameters such as the ESP length, voltage, and flow rate. A long-term and regeneration performance (12-hr) test was conducted at the maximum operation conditions of the scrubber and ESP and the performance was then demonstrated for 1 month with exhaust gases from wet scrubbers at the rooftop of a semiconductor manufacturing plant in Korea. The results showed that the electrical and collection performance of the ESP (16 channels, 400x400 mm2) was maintained with different grounded plate materials (stainless steel and CFRP) and different lengths of the ionization stage. The collection efficiency of the ESP at high air velocity was enhanced with increases in applied voltages and collection plate lengths. The ESP (16 channels with 100 mm length, 400x400 mm2x540 mm with a 10-mm gap) removed more than 90% of silica and mistparticles with 10 and 12 kV applied to the ESPat the air velocity of 2 m/s and liquid-to-gas ratio of 3.6 L/m3. Decreased performance after 13 hours ofcontinuous operation was recovered to the initial performance level by 5 min of water washing. Moreover during the 1-month operation at the demonstration site, the ESP showed average collection efficiencies of 97% based on particle number and 92% based on total particle mass, which were achieved with a much smaller specific corona power of 0.28 W/m3/hr compared with conventional ESPs.     

A new method for the rapid determination of volatile organic compound breakthrough times for a sorbent at concentrations relevant to indoor air quality

The use of sorbents has been proposed to remove volatile organic compounds (VOCs) present in ambient air at concentrations in the parts-per-billion (ppb) range, which is typical of indoor air quality applications. Sorbent materials, such as granular activated carbon and molecular sieves, are used to remove VOCs from gas streams in industrial applications, where VOC concentrations are typically in the parts-per-million range. A method for evaluating the VOC removal performance of sorbent materials using toluene concentrations in the ppb range is described. Breakthrough times for toluene at concentrations from 2 to 7500 ppb are presented for a hydrophobic molecular sieve at 25%) relative humidity. By increasing the ratio of challenge gas flow rate to the mass of the sorbent bed and decreasing both the mass of sorbent in the bed and the sorbent particle size, this method reduces the required experimental times by a factor of up to several hundred compared with the proposed American Society of Heating, Refrigerating, and Air-Conditioning Engineers method, ASHRAE 145P, making sorbent performance evaluation for ppb-range VOC removal more convenient. The method can be applied to screen sorbent materials for application in the removal of VOCs from indoor air.     

A New Method for the Rapid Determination of Volatile Organic Compound Breakthrough Times for a Sorbent at Concentrations Relevant to Indoor Air Quality

Abstract

The use of sorbents has been proposed to remove volatile organic compounds (VOCs) present in ambient air at concentrations in the parts-per-billion (ppb) range, which is typical of indoor air quality applications. Sorbent materials, such as granular activated carbon and molecular sieves, are used to remove VOCs from gas streams in industrial applications, where VOC concentrations are typically in the parts-per-million range. A method for evaluating the VOC removal performance of sorbent materials using toluene concentrations in the ppb range is described. Breakthrough times for toluene at concentrations from 2 to 7500 ppb are presented for a hydrophobic molecular sieve at 25% relative humidity. By increasing the ratio of challenge gas flow rate to the mass of the sorbent bed and decreasing both the mass of sorbent in the bed and the sorbent particle size, this method reduces the required experimental times by a factor of up to several hundred compared with the proposed American Society of Heating, Refrigerating, and Air-Conditioning Engineers method, ASHRAE 145P, making sorbent performance evaluation for ppb-range VOC removal more convenient. The method can be applied to screen sorbent materials for application in the removal of VOCs from indoor air.     

Removal of BTEX vapor from waste gases by a trickle bed biofilter

The system performance of a trickle bed biofilter for treating single and mixed benzene, toluene, ethylbenzene, and o-xylene (BTEX) vapors from waste gases was investigated under different gas flow rates and influent BTEX concentrations. When a single substrate was fed, removal efficiencies of greater than 90% could be achieved for the loads below 64 g benzene/m3/hr, 110 g toluene/m3/hr, 53 g ethylbenzene/m3/hr, and 55 g o-xylene/m3/hr. When a mixed substrate was fed, removal efficiencies of each compound could be above 90% at BTEX loads below 96 g/m3/hr. The trickle bed biofilter appears to be an effective treatment process for removing both single and mixed BTEX vapors with low to high loads. Under similar substrate loads, BTEX vapors were preferentially biodegraded in the order of toluene, benzene, o-xylene, and ethylbenzene. The volumetric removal rates (elimination capacities) of BTEX vapors for a single-substrate feed were higher than those for a mixed-substrate feed under similar substrate loads; these differences were enhanced at higher substrate loads and less significant for a preferred substrate.     

Source profiles of volatile organic compounds associated with solvent use in Beijing,China

Compositions of volatile organic compound (VOC) emissions from painting applications and printing processes were sampled and measured by gas chromatography–mass spectrometry/flame ionization detection (GC–MS/FID) in Beijing. Toluene and C8 aromatics were the most abundant species, accounting for 76% of the total VOCs emitted from paint applications. The major species in printing emissions included heavier alkanes and aromatics, such as n-nonane, n-decane, n-undecane, toluene, and m/p-xylene. Measurements of VOCs obtained from furniture paint emissions in 2003 and 2007 suggest a quick decline in benzene levels associated with formulation changes in furniture paints during these years. A comparison of VOC source profiles for painting and printing between Beijing and other parts of the world showed significant region-specific discrepancies, probably because of different market demands and environmental standards. We conducted the evaluation of the source reactivities for various VOC emission sources. The ozone formation potential (OFP) for unit mass of VOCs source emissions is the highest for paint applications. Substituting solvent-based paints by water-based in Beijing will lead to an OFP reduction of 152,000 tons per year, which is more than 1/4 of the OFPs for VOCs emissions from vehicle exhaust in the city.     

Biofiltration of gasoline vapor by compost media

Gasoline vapor was treated using a compost biofilter operated in upflow mode over 4 months. The gas velocity was 6 m/h, yielding an empty bed retention time (EBRT) of 10 min. Benzene, toluene, ethylbenzene and xylene (BTEX) and total petroleum hydrocarbon (TPH) removal efficiencies remained fairly stable approximately 15 days after biofilter start-up. The average removal efficiencies of TPH and BTEX were 80 and 85%, respectively, during 4 months of stable operation. Biodegradation portions of the treated TPH and BTEX were 60 and 64%, respectively. When the influent concentration of TPH was less than 7800 mg TPH/m3, approximately 50% of TPH in the gas stream was removed in the lower half of the biofilter. When the influent concentration of BTEX was less than 720 mg BTEX/m3, over 75% of BTEX in the gas stream was removed in the lower half of the biofilter. Benzene removal efficiency was the lowest among BTEX. A pressure drop could not be detected over a 1-m bed height at a gas velocity of 6 m/h after approximately 4 months of operation. Results demonstrated that BTEX in gasoline vapor could be treated effectively using a compost biofilter.     

管式生物过滤器去除乙苯废气

生物过滤由于其良好的成本效益和环境友好性已经成为控制挥发性有机化合物(VOCs)含量和气味气体排放的常规技术。营养物质的均匀分布、生物膜和介质床内的气体流是成就一个性能优良的生物过滤器至关重要的因素。而由本实验室开发的管式生物过滤器(TBFs)已被证明具备此优势。本实验的管式生物过滤器以聚氨酯海绵作为填料,研究在不同有机负荷、气体停留时间(EBCT)、进气量和表面活性剂等条件下乙苯废气的去除效率(RE)。实验同时记录了管式生物过滤器启动阶段的表现。初期使附着在填料上的微生物暴露在浓度为40 mg/m3的乙苯废气中40 d,此时的气体停留时间为15 s,使微生物慢慢适应并逐步降解乙苯废气;然后连续地控制管式生物过滤器的入口乙苯浓度为40、80、120和160 mg/m3,以使有机负荷逐步升高。结果表明,乙苯去除效率随着有机负荷的增大而逐步减小。当气体停留时间从15 s增加到30 s和60 s,而有机负荷控制在38.60 g/(m3·h)时,乙苯废气去除效率略微增加。此外,随着进气量的增大乙苯废气的最大平均去除效率有所下降而此时的降解容量增大,这个过程中乙苯进气浓度保持不变。结果还表明,在营养液中加入聚乙二醇辛基苯基醚这种表面活性剂可以提高乙苯废气的去除效率。     

活性碳纤维吸附甲苯废气吸附等温方程的研究

研究了固定床吸附器中粘胶基活性碳纤维（viscose rayon-based ACFs）吸附甲苯废气的特性，通过实验测定活性碳纤维吸附不同浓度甲苯废气的穿透曲线，作出等温吸附曲线。根据实验数据拟合出几个吸附平衡方程，并与实验结果进行比较。实验结果可为工业设备设计提供参考。     

活性碳纤维吸附甲苯废气吸附等温方程的研究

研究了固定床吸附器中粘胶基活性碳纤维(viscose rayon-based ACFs)吸附甲苯废气的特性,通过实验测定活性碳纤维吸附不同浓度甲苯废气的穿透曲线,作出等温吸附曲线,根据实验数据拟合出几个吸附平衡方程,并与实验结果进行比较.实验结果可为工业设备设计提供参考.     

活性炭固定床操作参数的优化

研究了操作参数对活性炭固定床处理有机废气的影响。温度升高，吸附容量下降。湿度的存在会减少活性炭对有机物的吸附容量。适当的操作气速为0.1-0.5m/s，在此范围内，气速与压降在对数坐标上呈线性关系。     

A fungal vapor-phase bioreactor for the removal of nitric oxide from waste gas streams.

Ground-level O3 formation is becoming a major concern in many cities due to recent tightening of O3 regulations. To control O3 formation, more efficient treatment processes for O3 precursors, such as NOx and volatile organic compounds (VOCs), are needed. One promising new technology for removing both NOx and VOCs from off-gas streams is biofiltration, a simple process whereby contaminated air is passed through a biologically active packed bed. In this study, a toluene-degrading fungal bioreactor was used to treat an aerobic gas stream contaminated with NO. The fungal bioreactor removed 93% of the inlet 250-ppmv NO at an empty bed contact time (EBCT) of 1 min when supplied with 90 g/m3/hr toluene. The presence of NH4+ concentrations greater than 0.4 mg NH3/g dry packing medium, however, resulted in poor NO removal. The bioreactor achieved a maximum toluene elimination capacity of 270 g/m3/hr and maintained greater than 95% toluene removal efficiencies over the 175-day study period.