Treating design uncertainty in the application of Eco-indicator 99 with Monte Carlo simulation and fuzzy intervals

In incremental eco-design improvements, design engineers attempt to modify an existing product via some eco-design measures to reduce the product’s environmental impacts (e.g. reduction of material usage and energy consumption). In this process, several design concepts can be proposed, and concept selection is required to allocate resources sensibly to promising design concepts only. In this context, the research purpose is to estimate the environmental impacts of each concept given the uncertainty of design information. In the proposed methodology, the fuzzy interval arithmetic is used to specify and propagate imprecise design information. Then, the centroid concept is applied to model different views of imprecision (i.e. pessimistic, balanced and optimistic) associated with fuzzy impact assessment. Accordingly, a decision scheme is developed to support concept selection and suggest the potential areas for further eco-design improvements. A coffee maker is used as an example to demonstrate the proposed methodology. Also, the Monte Carlo Simulation is applied for the same example to compare the numerical outcomes by the fuzzy interval approach.     

Decision rules for recycling returned products

Most retail and on-line outlets allow customers to easily return defective or even non-defective products. Due to increasing environmental and sustainable concerns, disposal of returned products is often costly and undesirable. Furthermore, these products contain parts and materials of value that can contribute to the companies' profit. One way to take advantage of these returns is by utilising good returned parts in production of after-market products. Recycling of parts from products at the end of their useful lives has been studied for a long time. Many of these studies, however, are focused on repairs and refurbishing of such products for reuse.

This paper addresses recycling of rather new parts recovered from returned products. In this process parts are assembled with other parts recovered from other products to make a complete unit. The main objective of this study is to provide quantitative decision rules for justification of recycling of returned parts. The proposed method consists of a computer-based simulation decision model that, given a set of production system parameters, determines the breakeven point for the primary production rate at which recycling is justified. The application of the system to several scenarios is demonstrated through a numerical example.     

Eco-design improvement for the diaphragm forming process

This paper proposes an eco-design method to suggest improvements over an existing diaphragm forming process (DFP). In the proposed method, a systematic procedure is developed to provide eco-design guidance to engineers, and it includes four steps. In Step 1, design functions are analysed through functional diagrams to provide the information of sub-functions and functional flows. In Step 2, the eco-design requirements are captured via quality functional deployment (QFD) and then translated to design functions via functional analysis (FA). Then, the design functions are prioritized according to the eco-design requirements in considerations. In Step 3, the prioritized design functions are used to generate possible design concepts through the morphological chart. In Step 4, the generated concepts are assessed based on the energy use and process time of DFP. The utility of the proposed method is to adapt quality tools for continual improvements in the context of eco-design. An existing DFP is used for this work to demonstrate and validate the method’s applicability. The result of this research shows that the integration of QFD and FA can systematically guide the generation of new eco-design concepts for DFP with less dependence of design intuitions.     

Eco-friendly aspects associated with friction welding of tube-to-tube plate using an external tool process

The competitiveness among the manufacturers has been forcing the manufacturing processes to be eco-friendly so as to deliver products with lesser impact on the environment, energy demand and other resources consumption. In this regard, this article presents the unique environmentally friendlier aspects associated with an innovative welding process namely friction welding of tube-to-tube plate using an external tool (FWTPET). This process is capable of generating robust weld joints with lesser energy consumption. A comparative analysis of FWTPET with conventional tungsten inert gas welding process has been narrated.     

循环经济促进法律责任研究

循环经济促进法律责任是主体共同而有区别的责任,主要体现为清洁生产、能源节约、生态设计、可持续的消费和环境友好的废物管理等方面的义务要求.环境外部性理论和环境法基本原则为循环经济促进法律责任设计提供了理论依据.国家的循环经济促进法律责任的主要内容是制定并监督实施符合循环经济要求的基本法律、政策、标准和要求等.企业的循环经济促进法律责任主要是采用无毒、易降解、资源和能源消耗少、耐用、便于回收和再生利用的环境友好产品设计和生产技术等.消费者的循环经济法律赍任是:通过支付价格为产品的环境影响承担经济责任.同时对责任配置的规则、延伸生产者责任的合理性与限度进行了探讨,主张我国循环经济促进法律责任设计应重视成本收益分析、考虑具体国情,实行强制与经济激励并重.     

基于海洋生态产品的海岛旅游绿色发展经济激励额度评估

海洋生态系统为人类提供了环境友好型海产品、可持续海洋原材料、可持续基因资源、生态旅游产品、海景观房地产等海洋生态标签生态产品和减缓温室效应产品、净化环境要素产品、灾害控制产品等海洋关键环境要素生态产品。本文以海洋生态产品理论为基础,将海岛旅游绿色发展含义界定为旅游目的地环境友好型海产品的生产与消费,旅游目的地海洋生态系统与森林生态系统持续稳定地提供核心生态系统服务和旅游业低碳排放;并运用海洋渔业生态标签制度(MFELS)、生态系统服务付费(PES)和市场替换法(MRM),以山东省长岛县为案例地,以问卷调查和访谈调查获取的数据为基础,对海岛旅游绿色发展经济激励额度进行了评估。结果表明:(1)运用MFELS可获得0.207 0×10~8元/a的经济激励资金,其中山东省短途客源地游客、京津冀晋豫中途客源地游客和其他省市区长途客源地游客平均每人次分别承担13.26元、17.57元和17.56元;(2)运用PES可获得0.673 6×10~8元/a的经济激励资金,其中短途游客、中途游客和长途游客平均每人次分别承担43.44元、57.89元和54.42元;(3)运用MRM可获得0.154 1×10~8元/a的经济激励资金,其中各类游客平均每人次分别承担0.00元、14.59元和34.58元;(4)运用MFELS、PES和MRM可获得1.034 7×10~8元/a的经济激励资金,其中各类游客平均每人次分别承担56.70元、90.05元和106.56元。研究建议:各客源地游客承担海岛旅游绿色发展经济激励资金应考虑区域的差异性特征。     

Comparing environmental product footprint for electronic and electric equipment: a multi-criteria approach

Electronic and electric devices are now applied in most human activities: their diffusion is increasing worldwide; furthermore, most of them are characterized by a high replacement rate due to technological obsolescence. Consequently, environmental problems due to their diffusion are increasing; several aspects are involved from the energy consumption derived from their manufacturing processes and their use phases to their end-of-life (EOL) management. Such legislative (e.g. the European Energy Efficiency directive for household appliances) or voluntary interventions (e.g. based on the ISO standards) have been introduced for such devices: the aim is to incorporate environmental considerations in product design and manufacturing in order to benefit the environment. Some attempts are focusing on defining standardized models for the overall lifecycle including waste management. The aim of this paper is to introduce a reference model for comparing environmental product footprint of electrical and electronic equipment (EEE). All life cycles of EEE will be evaluated: a specific focus is on the EOL management process as their waste management represents a complex problem for developed and developing countries. A multi-criteria decision-making model will be developed based on the well-known analytical hierarchy process (AHP) method: differently from traditional AHP applications, an absolute model has been proposed in order to compare EEE effectively from an environmental point of view. A case study validation regarding large household appliances is proposed.     

Design for optimal quality by recycling returned products

For many manufacturers, the cost of replacing returned products may more than offset the cost of producing parts with a higher quality. This is especially true if good parts from returned products are used to remanufacture aftermarket products. Furthermore, such policy allows for satisfying a customer population with a variable expectation for acceptable quality. In this study, the total cost of supplying a given demand is derived as an analytical function of the targeted primary production rate and product quality when the demand is satisfied with a combination of primary and remanufactured products. The decision variables of this function consist of the primary production rate and the designed product and production quality. This cost is then minimised to determine the production rate and the optimum quality to target. A numerical example is provided and used to demonstrate the application of this function. This example also demonstrates the use of the proposed solution for optimising quality when there is a limit on primary production size. The example also demonstrates the use of the function for optimising service levels. The results show a close match between the theoretical functions developed in this study and those obtained from a Monte Carlo simulation model.     

Computational energy estimation tools for machining operations during preliminary design

The aim of this paper is to develop computational machining energy estimation tools during the early design stage of product development. In the preliminary or embodiment design, a product's shape and materials are determined. At this stage, it is crucial for a designer to be able to compare alternative designs and materials based on many different criteria, such as cost, functionality, energy, etc. Automated tools for estimating energy consumption that could later be used to integrate with CAD/CAM systems are in demand. This study presents computational tools for estimating the energy consumption of machining operations during the early design phase. The computational tools utilize a preliminary computer representation of a product (CAD model), its material and candidate machining operations to automatically analyse and estimate a range of energy consumption during machining operations. Detailed steps for computing turning and milling energy consumption are presented. Case studies of both parts and assemblies were conducted to test the validity of the tools and to evaluate the performance of the tools. Environmental impacts such as carbon weight will also be estimated. The computation tools will assist users with little knowledge about energy computations to estimate energy consumption during the design stage. Such energy estimation can be used to redesign parts and assemblies, leading to the development of products with reduced machining energy. The computation tools are part of a larger research on estimating energy consumption throughout a product's life cycle.     

Contribution to the characterisation of eco-design projects

Lots of eco-designed projects were carried out successfully, and eco-designed products are now on the market. However, it is very difficult for designers and engineers to compare their design projects to those already done and consequently to reuse the knowledge gained. In a more general perspective, a method to take advantage of previous experiences in eco-design is needed. This paper is a contribution to develop a standard for eco-design practices and proposes a framework to characterise both eco-design projects and eco-tools. Forty case studies from the literature were exploited to extract criteria and options to define the framework. The proposed usage-oriented classification of eco-tools, associated with the practical analysis frame of the design projects, was implemented and finally robust enough to characterise 40 projects.     

Virtual water trade in industrial products: evidence from Malaysia

Virtual water embodied in international trade is equivalent to nearly one-third of global water withdrawal, confirming that trade plays a significant role in redistributing global water resources. This paper extends a virtual water analysis by measuring the extent to which virtual water embodied in traded industrial products affects the distribution of global virtual water. The distribution of global virtual water can be improved if trade in industrial products promotes virtual water outflows from water-abundant to water-scarce countries. Analyses were performed using an input–output model that can decompose water consumption into domestic demand and exports by destinations of trade. Focusing on Malaysia, the results indicate that trade in industrial products between Malaysia and its main trading partners have a limited capacity to improve the distribution of global virtual water. This limitation can be due to two reasons. Firstly, exports of Malaysian industrial products are mainly driven by less water-intensive sectors. Therefore, the amount of virtual water that outflows into other countries is also low. Secondly, trade in Malaysian industrial products largely involves water flows with other water-abundant countries. Only several water-scarce countries benefit from virtual water trade in industrial products with Malaysia, namely the Netherlands, Australia and China.     

Eco-design practices towards sustainable supply chain management: interpretive structural modelling (ISM) approach

Due to increasing emphasis on sustainable practices, many organisations have attempted to leverage their supply chain performance towards balancing triple bottom line dimensions (economic, environmental and social perspectives). This paper, therefore, determines the priorities of sustainable supply chain management focusing on eco-design. Interpretive structural modelling (ISM) and Matriced’ Impacts Croise’s Multiplication Appliquée a UN Classement (MIMAC) are used to identify the hierarchical structure of the relationships among eco-design dimensions, and to analyse characteristics power of each dimension on supporting eco-design practices. The relationships and characteristics power of each dimension are used to determine indicators that are effective in enhancement of eco-design practice, evaluated through sustainable supply chain performance. Results indicate that product deployment is an important approach for improving eco-design practice towards sustainable supply chain management. This emphasises the purpose and impact of eco-design on sequential supply chain activities at deployment phase. Further research is required to make an overall assessment of eco-design practices across range of manufacturing industries, given the current research is based on inputs from a limited number of experts of selected organisations.     

A framework to minimise total energy consumption and total tardiness on a single machine

A great amount of energy is wasted in industry by machines that remain idle due to underutilisation. A way to avoid wasting energy and thus reducing the carbon print of an industrial plant is to consider minimisation of energy consumption objective while making scheduling decisions. To minimise energy consumption, the decision maker has to decide the timing and length of turn off/turn on operation (a setup) and also provide a sequence of jobs that minimises the scheduling objective, assuming that all jobs are not available at the same time. In this paper, a framework to solve a multiobjective optimisation problem that minimises total energy consumption and total tardiness is proposed. Since total tardiness problem with release dates is an NP‐hard problem, a new greedy randomised multiobjective adaptive search metaheuristic is utilised to obtain an approximate pareto front (i.e. an approximate set of non‐dominated solutions). Analytical Hierarchy Process is utilised to determine the ‘best’ alternative among the solutions on the pareto front. The proposed framework is illustrated in a case study. It is shown that a wide variety of dispersed solutions can be obtained via the proposed framework, and as total tardiness decreases, total energy consumption increases.     

Determination of 2-butoxyethanol emissions from selected consumer products and its application in assessment of inhalation exposure associated with cleaning tasks

Consumer products are important sources of human exposure to certain chemicals. Recent regulatory requirements for assessing human exposure to three glycol ethers, namely 2-methoxyethanol (ME), 2-ethoxyethanol (EE) and 2-butoxyethanol (BE), have prompted the investigation of these chemicals in consumer products and their emission characteristics. Thirteen products were selected for investigation based on their potential of containing the chemicals. Headspace results indicated that ME and EE were not present in any of the 13 selected products, while BE was detected in the headspace samples of seven products, of which five were household cleaning agents. Other related compounds such as 2-hexyloxyethanol (HE) and 2-(2-butoxyethoxy)ethanol (BEE) were also detected in the headspace samples of some products. BE emissions from five cleaning related products were measured using a field and laboratory emission cell (FLEC) with its subunit to provide emission data for inhalation exposure assessment purposes. These products had initial emission factors ranging from 145 to 938 mg m(-2) h(-1) under the experimental conditions. It was found that the emission factor of BE was inversely proportional to the dilution factor of the products. A good relationship was established between the emission factor of BE and its concentrations in water-based products. Based on product use scenarios developed by US EPA and an assumed "standard room," average daily inhalation exposure levels of a resident as a result of performing cleaning tasks were estimated to be 0.075 and 0.186 mg (kg b.w.)(-1) day(-1) for two all-purpose spray cleaners, and 0.004 and 0.006 mg (kg b.w.)(-1) day(-1) for two-spray glass cleaners, respectively.     

Implementation of a software platform to support an eco-design methodology within a manufacturing firm

The paper aims to explore the implementation of an eco-design methodology and the related software platform (G.EN.ESI – Green ENgineering dESIgn) within technical departments of a manufacturing firm. The G.EN.ESI eco-design methodology is based on the life cycle thinking concept and the software platform is conceived as a set of inter-operable software tools able to efficiently exchange data among them and with the traditional design systems (i.e. CAD, PDM and PLM). A multinational company, designing and producing household appliances, adopted the proposed methodology and related software platform for redesigning two cooker hood models with the aim to improve their environmental performances. Design and engineering departments evaluated the methodology and platform impact on the product development process, as well as the platform inter-operability with traditional design tools. The results indicate that methodology and software platform satisfy the requirements of the enterprise in terms of: (i) degree of expertise and training requirement on this subject, (ii) low impact in a consolidated design process and, (ii) good level of inter-operability among heterogeneous tools. However, the testing results highlight the necessity of a further platform optimisations in terms of software integration (single workbench made by integrated software tools with the same graphical user interface).     

Greenwashing Consumption: The Didactic Framing of ExxonMobil's Energy Solutions

Corporate advertising campaigns increasingly use environmental frames to promote their products and processes, many of which are neither sustainable nor environmentally friendly. This study examines ExxonMobil's recent efforts at green advertising, focusing specifically on their widely aired “Energy Solutions” television advertisements. We argue that ExxonMobil's use of a didactic, greenwashed frame stifles criticism and discourages examination of ideologies of consumption by exploiting the ethos of the scientist and highlighting technological solutions to problems that are deeply tied to a culture of consumerism. The definition of green energy is controlled by those with the power to generate persuasive public messages about the sources and production of energy. Counterframes, however, can be employed to turn a questioning eye upon the solutions advanced by ExxonMobil. We issue a call for green frames that help citizens and consumers critically examine the ecological integrity of all means of energy production, and that call attention to the ways in which the greenwashing of research and development initiatives can dissuade necessary action, including reduction of US energy consumption.     

A method for supporting the design of efficient heating systems using EU product policy data

The design of heating, ventilation and air conditioning systems is still a challenging engineering task which requires experienced and informed decision-making. These systems have a great energy-saving potential at the system level rather than at the level of the individual products of which they are composed. European environmental product policies have been very useful in facilitating a homogeneous rating scheme which can be used to compare the energy performance of different products that provide the same service. This paper proposes a simplified design method which uses the performance of components that are regulated by European product policies to obtain the overall performance of heating systems in residential buildings. It is a flexible method and allows different product configurations to be assessed so as to optimise the system performance during the design phase. The method is tested on a real case study with domestic hot water and space heating systems. The case study shows the potential for improving the heating systems according to the performance levels of its products currently available in the market. Results of the domestic hot water system show that upgrading its storage tank to the maximum energy class (A⁺) could bring the highest energy savings ( 4162 kWh/y).     

Improving the thermal performance of single-glazed windows using translucent granular aerogel

Cost-effective materials, products and installation methods are required to improve the energy efficiency of the UK's existing building stock. The aim of this paper is to assess the potential for high-performance translucent granular aerogel insulation to be retrofitted over single glazing to reduce heat loss without blocking out all of the useful natural light. In situ testing of a 10-mm-thick prototype panel, consisting of a clear twin-wall polycarbonate sheet filled with granular aerogel, was carried out and validated with steady-state calculations. Results demonstrate that an 80% reduction in heat loss can be achieved without detrimental reductions in light transmission. Payback calculations accounting for the inevitable thermal bridging from openable solutions such as roller shutters or pop-in secondary glazing suggest that a return on investment between 3.5 and 9.5 years is possible if products are consistently used over the heating season. Granular aerogel is a promising material for improving the thermal performance of existing windows. Future research will seek to map out different ways in which the material can be applied to the existing UK housing stock, identifying which systems offer the greatest potential for widespread CO₂ savings over their life cycle.     

China’s Export Expansion, Export Structure and Energy Consumption

Since the reform and opening up,China’s export trade has maintained a rapid growth;meanwhile,China’s energy consumption has been increasing sharply. "High export and high energy consumption" has become the feature of China’s trade and economic development.In this paper,based on the input-output analysis approach,the authors have conducted an empirical study on the export trade and energy consumption of 21 trade industrial sectors.The results show that,China is a big net exporter of embodied energy.Assuming that the export growth rate of embodied energy maintains to be about 23.6%,the average annual growth rate of the past 32 years,and based on the input-output data of 2005,by 2030 China’s net export of embodied energy would be over eight times more than the aggregate energy production,which is obviously infeasible.As a country of very low per capita energy,China must change its export pattern,encourage or restrain the export of different industrial sectors according to their energy consumption intensity,and promote structural change of energy-efficient exported products,so as to achieve the sustainable development.Accordingly,the authors put forward some suggestions.     

China＇s Export Expansion, Export Structure and Energy Consumption

Since the reform and opening up, China＇s export trade has maintained a rapid growth; meanwhile, China＇s energy consumption has been increasing sharply. ＂High export and high energy consumption＂ has become the feature of China＇s trade and economic development. In this paper, based on the input-output analysis approach, the authors have conducted an empirical study on the export trade and energy consumption of 21 trade industrial sectors. The results show that, China is a big net exporter of embodied energy. Assuming that the export growth rate of embodied energy maintains to be about 23.6%, the average annual growth rate of the past 32 years, and based on the input-output data of 2005, by 2030 China＇s net export of embodied energy would be over eight times more than the aggregate energy production, which is obviously infeasible. As a country of very low per capita en- ergy, China must change its export pattern, encourage or restrain the export of different industrial sectors according to their energy consumption intensity, and promote structural change of energy- efficient exported products, so as to achieve the sustainable development. Accordingly, the authors put forward some suggestions.