A sustainable method for optimizing product design with trade-off between life cycle cost and environmental impact

In today’s competitive market, corporations have learned that taking sustainability issues into account can significantly improve their public image. Modern producers therefore must simultaneously reduce the environmental impact of their products and make economic gains. Therefore, making trade-offs between economic and environmental issues is required to ensure a company’s continuity. In doing so, companies have attached a great deal of importance to the new product design phase. However, optimization at the design stage becomes very complex for a product with a large number of parts, which can have several design alternatives with similar forms and functionality, but different costs and environmental impacts. In the automobile, shipbuilding and aircraft industries, if the conventional complete enumeration method is applied, the time required for selecting the optimal combination of design alternatives with respect to life cycle cost and environmental impact may exceed a human’s natural life span. To overcome this limitation, this paper introduces an optimization method for use as a design aid tool that enables a designer to assess the life cycle cost and environmental impact of his/her design very early in the product development process. To support the developed method, an illustration is provided using a case study on a locally manufactured automobile.     

Construction of an optimum system design method considering product lifecycle

This paper proposes an optimum system design method that especially considers product lifecycles and aims to help designers make effective decisions during the product design phase. By considering and estimating all lifecycle factors of cost and environmental impact in addition to the product performance, this method facilitates development of optimum design solutions that incorporate requirements pertaining to the product's entire lifecycle. Furthermore, quantitative estimation of lifecycle factors enables the numerical expression of optimum solutions, rather than depending primarily on experiment and designer intuition. To demonstrate the effectiveness of the proposed method, this paper develops an optimum system design method for a milling machine as an example of a machine product designed for long term use. The lifecycle cost and the lifecycle environmental impact are generally expressed as the summation of each value during manufacturing phase, usage phase, disposal phase and recycling phase. In this example model, Eco-indicator 99 is used to evaluate environmental impact. In the proposed lifecycle design optimisation method, the relationships among the product performance, the lifecycle cost and the lifecycle environmental impact are evaluated as a multi-objective optimisation problem. Analysis of the obtained Pareto optimum solution sets subsequently enables designers to pursue breakthrough product design solutions.     

Issues in reverse supply chains,part II: reverse distribution issues – an overview

In recent years, due to growing environmental concern, there has been an increasing attention to product take‐back, product recovery and the re‐distribution of end‐of‐life products. Reverse logistics (RL), which refers to the distribution activities involved in product returns, has recently received much attention because many companies are using it as a strategic tool to serve their customers; and can generate good revenue. The management of return flow usually requires a specialised infrastructure with special information systems for tracking and dedicated equipment for the processing of returns. An efficient reverse distribution structure may lead to a significant return on investment as well as a significantly increased competitiveness in the market. Therefore, the time seems to be right for a systematic overview of various issues that are arising in the context of reverse distribution. The main purpose of this paper is to review the literature on RL and suggest a classification based on reverse distribution issues. The result of this research provides a better understanding of the RL concept and outlines some future directions of research on modelling and analysis.     

The environmental impacts of regional disparity in population and wealth distribution in Nigeria

The disparity in both population and wealth distribution in Nigeria by geo-political zones is well recognized. There is also the recognition that some of the environmental problems in certain sections of the country can be attributed to the imbalance in both population and wealth distribution. Hence the various agitations for environmental resource control in the country. What is lacking however is the research that shows the magnitude of the linkages between the disparity and the environmental degradation in regional context. This provides the basis for this research. To achieve the aim of the research, a STIRPAT model was employed as an analytical tool. The findings show that the southern geopolitical zones are generally more densely populated and wealthier than the northern zones. The south is also experiencing a higher degree of environmental resource degradation attributable to anthropogenic factors. Thus, there is congruence between population density, wealth distribution and environmental degradation in Nigeria. Therefore the achievement of sustainable environment and development in Nigeria requires deliberate policies to mitigate the impact of population concentration and wealth creation on the environment. Readers should send their comments on this paper to: BhaskarNath@aol.com within 3 months of publication of this issue.     

A hybrid approach for environmental impact evaluation of design options

The strengthened environmental regulatory requirements and general awareness of the need for environmental conservation worldwide, design for environment has become a key design criterion in new product development processes. Due to their resources-consuming attribute and the prerequisite expert knowledge in environmental sciences for the impacts interpretations, the existing forms of product-oriented environmental impact assessment methods are impractical to be adopted by product designers in small-and-medium enterprises. Life Cycle Assessment (LCA) is a generally accepted quantitative approach to assess a product’s environmental impact. However, a full LCA study often requires a considerable amount of data and therefore, it is regarded as not a handy tool for product design evaluations particularly at the initial design stage. This leads to our intention to develop an immediately applicable approach for decision-makers to evaluate the design options. The proposed approach integrates Analytic Hierarchy Process and Fuzzy Theory, with Evidential Reasoning (ER) to support the environmental impact evaluations of design options. A case study is carried out to demonstrate its applicability to prioritize the environmental impact of various design options. A symmetrical triangular distribution is introduced for calculating the expected utility and for testing the sensitivity of results.     

How much real cost has China paid for its economic growth?

China’s economic growth has a serious impact on the environment and resources. How much real cost did China pay for its economic growth? This paper estimates the monetary costs of resource depletion, environmental pollution, and ecological degradation. The paper examines the geographic distribution of resource and environmental losses across 31 provinces. The findings allow us to reach the following conclusions. First, the national cost of resource depletion, environmental pollution, and ecological degradation in 2005 was 2.5 trillion RMB. It accounted for 13.5% of China’s gross domestic product (GDP). Secondly, the cost of resource depletion, ecological degradation, and environmental pollution has a different spatial distribution. The cost of resources depletion mainly distributes in the central area, the cost of environmental pollution is in the eastern area, and the cost of ecological degradation lies in the western area. Thirdly, the cost of natural resources depletion is 1,672.5 billion RMB, accounting for 67.8% of the total cost of resource and environment. It indicates that economic development has a high cost of resource depletion.     

Environmental impact assessment of manufacturing processes using a combinatorial mathematics based decision making method

This paper presents a methodology for environmental impact assessment of manufacturing processes using a combinatorial mathematics based decision making method. An ‘environmental impact assessment index’ is proposed that evaluates and ranks the manufacturing processes for producing a given engineering product or component. The index is obtained from an ‘environmental impact assessment factors function’ considering environmental impact assessment factors and their relative importance for the considered application. An example is included to illustrate the approach.     

Selection of green product design scheme based on multi-attribute decision-making method

The function, cost and environmental performance are the primary decision-making factors for scheme selection in green design. For the comprehensive and accurate decision-making in selecting green product design scheme, a quantitative analysis method of multi-attribute decision-making (MADM) is presented. With analysing the multi-attribute of scheme selection, the MADM model is established, which takes environmental impact of materials, disassembly performance, recycling performance, energy efficiency, noise, pollutants to environmental and functional values. Fuzzy technique for order performance by similarity to ideal solution method is applied to solve this model for the feasible solutions. Finally, a case study is given to validate the application of this methodology as a useful design guideline for scheme selection in green design.     

Impact of incorporating customer preference in sustainable remanufacturing of commercial returns

This paper investigates optimum production parameters for a reverse supply chain for manufacturing of primary products and remanufacturing of commercial returns (products returned by customers for refund or exchange). The market for the product consists of two categories, the primary and remanufactured products. The demands for these markets are independent and considered to be random variables following a normal distribution function. The approach presented in this work differs from many previously published works because the acceptability of products varies among customers. The interaction between the designed quality and variable customers’ preferences determines the likelihood of a product being returned. Two major decision variables targeted in this study are the production cycle time and the targeted quality for production of parts used in the product. Through an analytical formulation and numerical examples, a relationship between the total profit of the system and the two decision variables is developed and optimised. The analysis demonstrates that the total profit of the hybrid system could be increased significantly by targeting the optimum targeted (not necessarily the highest) values for quality of parts and the optimum cycle length. And this objective could be accomplished with significant gain with respect to sustainability and waste reduction.     

Integration of DFE and DFMA for the sustainable development of an automotive component

The recent developments in manufacturing organizations recognize sustainability as an important value addition for survival in the competitive scenario. The design engineers are in search of approaches for creating environmental conscious products. The purpose of this paper is to report a research carried out for ensuring sustainable product design by the integration of Design for Environment (DFE) and Design for Manufacture and Assembly (DFMA) methodologies. In this context, this paper reports a case study carried out in an automotive component. The candidate product is the charge alternator pulley. The existing pulley has been created using Computer Aided Design. Then sustainability analysis was conducted on the existing component for determining environmental impact. This is followed by the engineering analysis of the component using ANSYS. Then conceptual design changes were developed in the proposed product using DFMA concept. Then the environmental impact has been evaluated in terms of carbon footprint, energy consumption and air/water impacts on proposed product. It has been found that the optimized pulley design possesses minimal environmental impact. The result of the case study indicated that the integration of DFE and DFMA concept could initiate new developments in sustainable designs with minimal impact to the environment and it also reduces the product cost.     

Environmentally extended social accounting matrix for Chile

This study uses information from the input–output tables 2008, national accounts, household survey, and environmental pollutant emissions to elaborate an environmentally extended social accounting matrix for Chile. A linear multisector model is then generated in order to determine the effects that a sectoral shock on demand would have on economic development. The results show the typical economic trade-offs, concluding that it is necessary to consider economic relationships in order to assess the full impact of a sector on economic activity, income distribution, and pollution. The sectors commerce, construction, and food industry strongly increase economic growth and employment and decrease inequality. Nonetheless, when also considering the environmental effects, no sectors can be identified that contribute systematically and significantly to all the areas of economic development.     

千岛湖配水工程的环境成本估算——基于调水区支付意愿调查

由于水资源分布不均、水污染日趋严重,调水工程已不仅用以解决城市资源型缺水,也成为一些地区缓解水质型缺水问题的途径,但是这些耗资巨大的调水工程往往对周围自然生态环境可能产生巨大影响,可能带来的环境成本不容忽视。以千岛湖配水工程为例,通过在调水地进行实地调研和问卷调查,运用Tobit模型分析影响居民支付意愿的因素,基于意愿调查法(CVM)分析了建德市人民对千岛湖配水工程的生态环境影响的支付意愿,并以此估算该工程的环境成本。结果表明,调水地居民对恢复和改善可能破坏的生态环境的平均支付意愿约为每人每年377.6～542.1元,按照年配水量9.78亿 m³可以计算每吨水的环境成本约为0.15～0.21元。由此估算,工程期内千岛湖配水工程可能造成的环境成本总计约为5.80～8.28亿元,高于2014年公布的《杭州市第二水源千岛湖配水工程环境影响报告书》(下文简称《报告书》)中对该工程的环境经济影响评价3.70亿元。千岛湖配水工程的环境成本不容忽视,必须建立科学的生态补偿机制,加强监管;同时受水地也应积极加强污染治理和节约用水,共同解决城市水质型缺水问题。     

A meta‐heuristic approach for supporting adaptive disassembly sequencing using a multi‐objective concept

One of the key features of environmentally conscious manufacturing has been the efforts to promote product recycling and remanufacturing. Efficient material re‐utilisation through product disassembly to retrieve the desired parts and/or subassemblies is one rational approach. This is because it can promote the conservation of both material and energy resources whilst concurrently reducing environmental impact. However, because manufactured products may be made from many components, disassembly load becomes a critical factor that may obstruct the recovery of materials. Accordingly, it is essential to develop a practical method for deriving a disassembly plan to decrease such load, and to endow a certain value to the product at the end of its life cycle. With this understanding, the authors have developed a practical procedure to produce an adaptive disassembly strategy. The authors have applied a meta‐heuristic method known as genetic programming (GP) as a search engine to derive the adaptive disassembly sequence together with a multi‐objective optimisation method termed MOON^2R. The authors have also proposed a hierarchical sequencing method to cope with large/complex products and added several ideas to increase the applicability associated with the interests in disassembly of hazardous and/or valuable parts, and alternative disassembly actions. Through numerical experiments, the authors examined the effectiveness of the proposed approach by showing its support for relevant planning and design decisions for product recycling and remanufacturing from various viewpoints.     

青虾池塘养殖环境效率分析

为以环境友好型效率标准合理引导青虾池塘养殖生产活动,将淡水养殖对环境的影响纳入效率研究的范畴,以青虾池塘养殖为例,分别运用SBM模型和CCR模型,计算了青虾池塘养殖的环境效率和经济效率,以及各投入要素的使用情况。并运用相关分析、配对样本T检验和方差齐次性检验等技术进行比较研究。研究结果表明：当前我国青虾池塘养殖的环境效率（考虑环境因素的经济效率）仅为0476 9,而传统的经济效率（不考虑环境因素的经济效率）为0696 7,前者显著低于后者,且波动性更强。所有的要素投入都存在过量现象。除电费、虾苗和药物投入外,其他各项投入在环境效率中的过量程度均大于经济效率;具有固定成本性质的投入品,如劳动力投入和机械投入的过量程度更为严重;利用率过低致使肥料投入过量程度高于饲料投入。农户资源配置过程中忽视环境成本是根本原因,应引起高度重视     

Landscape multifunctionality: a powerful concept to identify effects of environmental change

The interdisciplinary concept of landscape multifunctionality provides a suitable platform to combine or disentangle effects of multiple environmental stressors acting on the landscape. The concept allows mapping of trade-offs, synergies, and priority conflicts between individual landscape functions, thus providing easily accessible, hands-on means to communicate findings of environmental research to decision makers and society. This rapid communication provides an overview of current developments and potential future research avenues in landscape multifunctionality.     

Design for optimal quality by recycling returned products

For many manufacturers, the cost of replacing returned products may more than offset the cost of producing parts with a higher quality. This is especially true if good parts from returned products are used to remanufacture aftermarket products. Furthermore, such policy allows for satisfying a customer population with a variable expectation for acceptable quality. In this study, the total cost of supplying a given demand is derived as an analytical function of the targeted primary production rate and product quality when the demand is satisfied with a combination of primary and remanufactured products. The decision variables of this function consist of the primary production rate and the designed product and production quality. This cost is then minimised to determine the production rate and the optimum quality to target. A numerical example is provided and used to demonstrate the application of this function. This example also demonstrates the use of the proposed solution for optimising quality when there is a limit on primary production size. The example also demonstrates the use of the function for optimising service levels. The results show a close match between the theoretical functions developed in this study and those obtained from a Monte Carlo simulation model.     

环保基础设施BOT项目特许权期的期权博弈分析

针对环保基础设施BOT项目的期权特性。以特许权期作为政府决策变量．采用期权博弈方法分析项目公司在政府确定特许权期条件下对BOT项目的投资行为．建立了特许权期决策模型以及环保设施建设成本投入决策模型。结果表明，增长期权的引入使得特许权期的确定更合理．项目公司为保证自身利益而提高建设成本投入，从而延长政府对环保基础设施的运营期。     

Forced internalization of external environmental cost: experience of a South African Company

While environmental regulations are designed to ensure that organizations comply with minimum environmental standards, organizations may be compelled to pay penalties if they exceed the set standard. This study provides explanations on the effectiveness of a forced internalization of external environmental cost in a brewery in South Africa. A review of relevant literature indicates the apathy of organizations to internalize environmental costs. To see whether this apathy still holds, this paper uses the contingency theory approach to management accounting to analyze a case study on the effectiveness of forced internalization of brewery wastewater treatment cost by a municipality in South Africa. Findings reveal that the policy forced brewery managers to develop a waste-reduction strategy to improve production efficiency while limiting the volume of brewery wastewater and chemical oxygen demand emissions discharged to municipal waste treatment plant. A significant implication of this study is the forced internalization of wastewater treatment cost and the use of resources more efficiently and sustainably in production by the brewery as a result of the municipality’s policy to demand extra fees when agreed minimum wastewater discharges are exceeded. The importance of this policy is that it brought about improvements to the environmental, social, and economic performances of the brewery. The study suggests that environmental regulators should look beyond mere regulatory and monitoring roles to formulate policies to ensure that organizations take responsibility for external environmental costs they have created.     

Treating design uncertainty in the application of Eco-indicator 99 with Monte Carlo simulation and fuzzy intervals

In incremental eco-design improvements, design engineers attempt to modify an existing product via some eco-design measures to reduce the product’s environmental impacts (e.g. reduction of material usage and energy consumption). In this process, several design concepts can be proposed, and concept selection is required to allocate resources sensibly to promising design concepts only. In this context, the research purpose is to estimate the environmental impacts of each concept given the uncertainty of design information. In the proposed methodology, the fuzzy interval arithmetic is used to specify and propagate imprecise design information. Then, the centroid concept is applied to model different views of imprecision (i.e. pessimistic, balanced and optimistic) associated with fuzzy impact assessment. Accordingly, a decision scheme is developed to support concept selection and suggest the potential areas for further eco-design improvements. A coffee maker is used as an example to demonstrate the proposed methodology. Also, the Monte Carlo Simulation is applied for the same example to compare the numerical outcomes by the fuzzy interval approach.     

环境税对高污染行业的影响研究——以湖南邵阳高COD排放行业为例

针对开征环境税对高污染行业的影响,选取湖南省邵阳市为研究区域,以COD排放为例,选择了COD排放量最多的造纸及纸制品业、农副食品加工业、化学原料和化学制品制造业,调查各行业的废水治理成本。通过调查发现行业平均治理成本差别较大,从1.55元/kg到8.11元/kg,调查时点区域排污费收费标准0.7元/kg,相比行业平均治理成本太低,就几乎不具有激励减排的功能,同时也不具备筹集环境治理资金的功能。通过分析湖南邵阳高COD排放行业征收环境税的影响发现,无论基于行业废水平均治理成本制定环境保护税税率,还是考虑边际治理成本提高的情况下制定环境保护税税率,对行业大部分企业利税影响率均小于5%。而且基于行业治理成本征税,有利于淘汰行业中高污染的落后产能,促进行业整体资源优化配置,从长远来看有利于整个行业的发展,对于推动供给侧改革,改善环境质量具有重要意义。 关键词： 环境税;影响分析;高污染行业;供给侧改革