连续轧制异型线材工艺分析

结合用盘条生产药芯焊丝过程 ,对冷态金属连续轧制成形工艺特点进行了多方面的分析 ,特别是在改善连轧稳定性、提高轧制精度、降低能耗、减少设备成本等方面 ,提出了一些改进措施。     

两种铜合金复合板带室温轧制成形工艺及结合机制的研究

研究了黄铜 /紫铜 ,黄铜 /白铜复合板带室温轧制成形工艺 ,借助金相显微镜、扫描电镜、电子探针分析了复合工艺参数对轧制复合后的复合板结构强度的影响 ,确定了最佳复合工艺 ,并对结合机制进行了探讨     

特殊结构(带支柱)球罐整体无模成形工艺的实验研究

为了解决无模成形方法成形大型球罐的困难,此文提出了一种特殊结构的壳体,该壳体在胀形前已将支柱焊在球瓣上,并且针对赤道带瓣对接焊处成形困难问题提出了一种减少瓣间两面角的特殊工艺方法.此文针对这种壳体的无模成形技术进行了实验研究,并对应变分布、直径变化及柱脚在不同摩擦条件下位移进行了测量分析,指出了此种壳体的无模成形技术是可行的,并具有良好的经济性,为大型球罐的无模成形制造提供了技术依据.     

大螺距实心螺纹件的楔横轧新工艺

在楔横轧工艺的基础上,对大螺距实心螺纹件的快速成形工艺进行了试验研究。采用文中新工艺轧出了合格的铁道用螺钉,轧制生产率高,成本低,提高了楔横轧工艺技术水平。     

7A04铝合金复杂零件的超塑性成形工艺研究

用超塑性成形工艺对外侧表面带凸耳的空心圆锥体铝合金(7A04)零件进行了成形试验,通过分析和试验确定了合理的超塑成形工艺和模具结构。该零件须分两步进行超塑成形:先成形空心圆锥体,再成形凸耳;超塑性成形工艺制造该零件比原机加工工艺简单,节省材料超过60%。     

合金钢旋压塑流变形稳定性试验研究

中碳合金钢退火状态可旋性良好,累计变薄率为80%,未见裂纹出现。强力旋压属局部连续塑性成形工艺,很适宜大直径筒形件塑性成形。变薄旋压中碳合金钢筒形件,与卷焊成形相比,可强化组织性能,降低筒体重量,提高使用效果。试验旨在探讨中碳合金钢筒形件旋压成形的稳定性,通过变形区三向接触面积塑流试验研究,筒体变形体积与力能的分析,以及优化工艺参数和确定合理工艺过程,旋出了高精度筒形件,同时进行了批量旋压生产。     

铝及其合金卷焊管坯变薄旋压试验研究

以常见铝及其合金为例,进行了卷焊管坯变薄旋压工艺的试验研究,并与离心铸坯和挤压管坯进行了比较。通过L_2和LF_2合金卷焊坯焊缝的可旋性试验,以及L_2、LF_2、LD_2三种材料变薄旋压成形试验,探讨了各自的极限变薄率,从而确定了卷焊坯较为合理的变薄旋压工艺过程。并旋出了符合产品技术条件要求的薄壁管材。     

车门框条滚压成形工艺及滚压线设计

以X110型车门为例,分析零件工艺性,介绍滚压成形工艺过程,强调在模具设计和制作中应注意的问题。设计由滚压、校正、滚焊和自动断料等工艺流程组成的滚压线,可作为类似滚压工艺参考。     

拼焊板材冲压成形技术(Ⅱ)

详细介绍和总结了拼焊板冲压成形的国内外研究与应用现状 ,讨论了拼焊板成形性能实验方法、拼焊板的不均匀变形规律、控制不均匀变形的方法以及计算机模拟方面的成果     

高温超导带材成形工艺试验研究

采用拉拔—轧制工艺制造出了B:Pb Sr Ca Cu O/Ag复合高温超导带材。用XRD和SEM分析技术研究了带材的组织结构,发现在冷加工(拉拔—轧制)过程中,带材粉芯晶粒细化,粉末作致密,并且形成加工织构。成形后带材仍保持原来的高Tc(110k)相结构。     

镁合金焊丝的成形工艺及组织性能研究

对镁合金焊丝热挤压成形进行了工艺试验研究,确定了其成形工艺参数,分析了镁合金焊丝热挤压成形时挤压力的变化规律和组织性能变化。研究结果表明:在有专门的保温装置保证坯料温度始终保持在恒定的温度范围内、使用合理的润滑剂等条件下,采用热挤压法可以得到高质量的镁合金焊丝。     

Metallurgical characterization of refrigeration tubing formed from plain carbon steel strip stock

Ball indentation hardness testing and metallography were used to investigate the metallurgical changes that occur during the manufacture and bending of plain carbon steel tubing for use in large-scale refrigeration equipment such as evaporative condensers and thermal storage coils. A significant increase in hardness occurred in going from flat strip starting material to creating the electrical resistance welded tubing that was subsequently bent to form coils. The weld region exhibited the greatest hardness. Metallographic examination revealed that the spheroidized ferritic microstructure of the flat strip was retained during welding. However, the accompanying heating did cause small grains to form and a significant rise in the number of carbide particles.     

催化裂化装置硫化氢腐蚀问题及防治对策

阐述了H2S对设备的腐蚀机理,具体分析了催化裂化装置MIP-CGP技术改造后硫分布的新情况,从选材、工艺防腐、表面防腐、焊接质量控制和检测技术等方面提出了防硫化氢腐蚀的对策措施.     

360t压头机的结构设计

用专用设备将待卷圆钢板两端先压成所需圆弧后再卷,提高焊缝质量,减少了加工工时。根据泰州第二纺织机械厂的生产需要,为其设计的360t压头机,成功地解决了该厂纺机产品中滚筒卷圆的生产问题。介绍了该机的工作原理,焊接式床身的结构以及液压传动系统的特点。     

Modeling and simulation of arc: Laser and hybrid welding process

Welding is a fabrication process to join two different materials. Among the many welding processes, the arc and laser welding processes are the most widely used. Great effort is required to understand the physical phenomena of arc and laser welding due to the complex behaviors which include liquid phase, solid phase and, gas phase. So it is necessary to conduct numerical simulation to understand the detailed procedures of welding. This paper will present the various numerical simulation methods of the arc welding processes such as arc plasma, gas tungsten arc welding, gas metal arc welding, laser welding, and laser–arc hybrid welding. These simulations are conducted by the finite element method, finite differential method and volume of fluid method to describe and analyze the various welding processes.     

Improvement of welding heat source models for TIG-MIG hybrid welding process

Tungsten inert gas-metal inert gas (TIG-MIG) hybrid welding process is an effective way to improve welding productivity and quality due to advantages of the two processes. Mathematical analysis is crucial to fundamentally understand this synergetic welding process. In this study, based on experimental visualization of arc behaviors, some assumptions are proposed to deduce adaptive plane and volumetric heat source models separately for each involved welding method first. The influence of torch angles on distribution of temperature and geometry of weld bead are calculated and compared with experimental results. It shows that this developed algorithm of heat source can be employed to accurately predict welding process whether the electrode gun is slanted backward or forward to the direction of welding. Then TIG-MIG hybrid welding process is simulated and analyzed without considering the attractive or repulsive force of two arcs. The characteristic of TIG-MIG welding process is discussed compared to single MIG. It lays the foundation for the further research on the interaction of the two arcs during TIG-MIG hybrid welding.     

B610E不同焊接接头在石油沉积水中的耐蚀性研究

通过室内浸泡、应力腐蚀试验对B610E高强储罐铜所用不同焊接方式在石油沉积水中的耐蚀性进行研究。结果表明,B610E气体保护焊材料的耐蚀性最好,将Q235＋B610E埋弧平焊对接后,由于存在电偶对,耐蚀效果最差。在石油沉积水中,B610E埋横焊具有中等SCC抗力,B610E气体保护焊、B610E气电立焊以及B610E＋Q235埋弧平焊对接具有高的SCC抗力。     

含铌微合金钢焊接性能研究

采用金相及透射电镜等方法研究了含铌微合金钢 14MnNbq焊接时焊缝区的组织特征 ,测试了其力学性能 ,结果表明钢中由于Nb的存在 ,使焊接区及热影响区组织发生变化 ,粗晶区得到细化 ,同时降低了焊缝脆化的倾向 ,使钢具有良好的焊接性能与力学性能。     

Feasibility Study of 316L Stainless Steel for the Ultrasonic Consolidation Process

The viability of using 316L stainless steel in the ultrasonic consolidation process was examined in this work. Ultrasonic consolidation is an additive, free-form manufacturing process that employs ultrasonic welding and machining to form a part. The process ultrasonically joins layers of metal together by welding them one at a time. Once four layers of metal foil are welded together, welding is suspended and the system machines the part outline, and repeats this cycle until a component is completed. Experiments were conducted to determine the feasibility and processing parameters for ultrasonically welding stainless steel. Mechanical testing and optical microscopy were conducted. 316L stainless steel was successfully welded. Increasing welding amplitude and decreasing welding speed were the most effective way to increase weld peel strength. Unlike work in aluminum alloys, these experiments found no relationship between horn force and peel strength. Rough processing windows for ultrasonically welding 316L were identified.     

海洋用钢焊接接头的海水腐蚀行为研究

目的研究海洋用钢焊接接头的海水腐蚀行为。方法采用海水暴露试验、电偶腐蚀试验和腐蚀电位测量等方法。结果获得了5种海洋用钢焊接接头的海水腐蚀结果。结论海洋用钢焊接接头的熔合区易产生腐蚀沟槽。在全浸区、潮差区和飞溅区条件下,同一焊接接头的腐蚀行为相同,焊接接头的腐蚀严重程度顺序为全浸区>潮差区>飞溅区。焊缝-母材的电偶腐蚀试验结果与焊接接头的暴露腐蚀结果一致。