Backfitting Electrostatic Precipitators: Gas Velocity and Reliability Considerations

Abstract

The kinetic behavior of the toluene biofiltration process was investigated in this research. Toluene was used as a model compound for less water-soluble gas pollutants. The limiting factor in the overall toluene biofiltration process was determined by analyzing the effectiveness factor of the biofilm along the biofilter. Experiments were conducted in three laboratory-scale biofilters packed with mixtures of chaff/compost, D.E. (diatomaceous earth)/compost and GAC (granular activated carbon)/compost, respectively. A mathematical model previously proposed was verified in this study as being applicable to these biofilters packed with different filter materials. Both the experimental and theoretical results confirmed that the biodegradation rate along the biofilter followed the zero order, fractional order to first order kinetics as toluene concentration decreased. Moreover, at higher toluene concentration, biodegradation rate and mass flux of toluene were lower near the bottom of the biofilter due to substrate inhibition. Analysis of the effectiveness factor indicated that biofiltration of a less soluble compound such as toluene should not be operated at high gas flow rates (low gas residence times) due to the mass transfer limitation of such a system. At an approximate constant inlet toluene concentration of 0.9 g/m³, the toluene removal efficiency in these three biofilters would drop below 90% when the gas residence time decreased to 2.5, 2.5, and 2.0 min, respectively.     

Effect of substrate Henry's constant on biofilter performance

Butanol, ether, toluene, and hexane, which have Henry's constants ranging from 0.0005 to 53, were used to investigate the effects of substrate solubility or availability on the removal of volatile organic compounds (VOCs) in trickle-bed biofilters. Results from this study suggest that, although removal of a VOC generally increases with a decrease in its Henry's constant, an optimal Henry's constant range for biofiltration may exist. For the treatment of VOCs with high Henry's constant values, such as hexane and toluene, the transfer of VOCs between the vapor and liquid phases or between the vapor phase and the biofilm is a rate-determining step. However, oxygen (O2) transfer may become a rate-limiting step in treating VOCs with low Henry's constants, such as butanol, especially at high organic loadings. The results demonstrated that in a gas-phase aerobic biofilter, nitrate can serve both as a growth-controlling nutrient and as an electron acceptor in a biofilm for the respiration of VOCs with low Henry's constants. Microbial communities within the biofilters were examined using denaturing gradient gel electrophoresis to provide a more complete picture of the effect of O2 limitation and denitrification on biofilter performance.     

Fungal biofilters for toluene biofiltration: evaluation of the performance with four packing materials under different operating conditions

Packing materials play a key role in the performance of bioreactors for waste gas treatment and particularly in biofilter applications. In this work, the performance of four differently packed biofilters operated in parallel for the treatment of relatively high inlet concentration of toluene was studied. The reactors were compared for determining the suitability of coconut fiber, digested sludge compost from a waste water treatment plant, peat and pine leaves as packing materials for biofiltration of toluene. A deep characterisation of materials was carried out. Biological activity and packing capabilities related to toluene removal were determined throughout 240 days of operation under different conditions of nutrients addition and watering regime. Also, biofilters recovering after a short shutdown was investigated. Nutrient addition resulted in improved removal efficiencies (RE) and elimination capacities (EC) of biofilters reaching maximum ECs between 75 and 95 g m(-3)h(-1) of toluene. In the first 80 days, the pH decreased progressively within the reactors, causing a population change from bacteria to fungi, which were the predominant decontaminant microorganisms thereafter. All reactors were found to recover the RE rapidly after a 5 days shutdown and, in a maximum of 7 days, all reactors had been completely recuperated. These results point out that fungal biofilters are a suitable choice to treat high loads of toluene. In general, coconut fiber and compost biofilters exhibited a better performance in terms of elimination capacity and long-term stability.     

Evaluation of Trickle Bed Air Biofilter Performance as a Function of Inlet VOC Concentration and Loading,and Biomass Control

ABSTRACT

The 1990 Amendments to the Clean Air Act have stimulated strong interest in the use of biofiltration for the economical, engineered control of volatile organic compounds (VOCs) in effluent air streams. Trickle bed air biofilters (TBABs) are especially applicable for treating VOCs at high loadings. For long-term, stable operation of highly loaded TBABs, removal of excess accumulated bio-mass is essential. Our previous research demonstrated that suitable biomass control for TBABs was achievable by periodic backwashing of the biofilter medium. Backwashing was performed by fluidizing the pelletized biological attachment medium with warm water to about a 40% bed expansion. This paper presents an evaluation of the impact of backwashing on the performance of four such TBABs highly loaded with toluene. The inlet VOC concentrations studied were 250 and 500 ppmv toluene, and the loadings were 4.1 and 6.2 kg COD/m³ day (55 and 83 g toluene/m³ hr). Loading is defined as kg of chemical oxygen demand per cubic meter of medium per day. Performance deterioration at the higher loading was apparently due to a reduction of the specific surface of the attached biofilm resulting from the accumulation of excess biomass. For a toluene loading of 4.1 kg COD/m³ day, it was demonstrated that the long-term performance of biofilters with either inlet concentration could be maintained at over 99.9% VOC removal by employing a backwashing strategy consisting of a frequency of every other day and a duration of 1 hr.     

A comparative study in treating two VOC mixtures in trickle bed air biofilters

Two independent parallel trickling bed air biofilters (TBABs) ("A" and "B") with two different typical VOC mixtures were investigated. Toluene, styrene, methyl ethyl ketone (MEK), and methyl isobutyl ketone (MIBK) were the target VOCs in the mixtures. Biofilter "A" was fed equal molar ratio of the VOCs and biofilter "B" was fed a mixture based on EPA 2003 emission report. Backwashing and substrate starvation operation were conducted as biomass control. Biofilter "A" and "B" maintained 99% overall removal efficiency for influent concentration up to 500 and 300 ppmv under backwashing operating condition, respectively. The starvation study indicated that it can be an effective biomass control for influent concentrations up to 250 ppmv for biofilter "A" and 300 ppmv for "B". Re-acclimation of biofilter performance was delayed with increase of influent concentration for both biofilters. Starvation operation helped the biofilter to recover at low concentrations and delayed re-acclimation at high concentrations. Furthermore, re-acclamation for biofilter "B" was delayed due to its high toluene content as compared to biofilter "A". The pseudo first-order removal rate constant decreased with increase of volumetric loading rate for both biofilters. MEK and MIBK were completely removed in the upper 3/8 media depth. While biofilter depth utilization for the removal of styrene and toluene increased with increase of influent concentrations for both biofilters. However, toluene removal utilized more biofilter depth for biofilter "B" as compared to biofilter "A".     

Effect of Substrate Henry’s Constant on Biofilter Performance

Abstract

Butanol, ether, toluene, and hexane, which have Henry's constants ranging from 0.0005 to 53, were used to investigate the effects of substrate solubility or availability on the removal of volatile organic compounds (VOCs) in trickle-bed biofilters. Results from this study suggest that, although removal of a VOC generally increases with a decrease in its Henry's constant, an optimal Henry's constant range for biofiltration may exist. For the treatment of VOCs with high Henry's constant values, such as hexane and toluene, the transfer of VOCs between the vapor and liquid phases or between the vapor phase and the biofilm is a rate-determining step. However, oxygen (O₂) transfer may become a rate-limiting step in treating VOCs with low Henry's constants, such as butanol, especially at high organic loadings. The results demonstrated that in a gas-phase aerobic biofilter, nitrate can serve both as a growth-controlling nutrient and as an electron acceptor in a biofilm for the respiration of VOCs with low Henry's constants. Microbial communities within the biofilters were examined using denaturing gradient gel electrophoresis to provide a more complete picture of the effect of O₂ limitation and denitrification on biofilter performance.     

Design and performance characterization strategy using modeling for biofiltration control of odorous hydrogen sulfide

Biofilter, dynamic modeling software characterizing contaminant removal via biofiltration, was used in the preliminary design of a biofilter to treat odorous hydrogen sulfide (H2S). Steady-state model simulations were run to generate performance plots for various influent concentrations, loadings, residence times, media sizes, and temperatures. Although elimination capacity and removal efficiency frequently are used to characterize biofilter performance, effluent concentration can be used to characterize performance when treating to a target effluent concentration. Model simulations illustrate that, at a given temperature, a biofilter cannot reduce H2S emissions below a minimum value, no matter how large the biofilter or how long the residence time. However, a higher biofilter temperature results in lower effluent H2S concentrations. Because dynamic model simulations show that shock loading can significantly increase the effluent concentration above values predicted by the steady-state model simulations, it is recommended that, to consistently meet treatment objectives, dynamic feed conditions should be considered. This study illustrates that modeling can serve as a valuable tool in the design and performance optimization of biofilters.     

Effects of nitrogen and oxygen on biofilter performance

Three laboratory-scale biofilters packed with inert material were used to study the nitrogen and oxygen requirements for biofiltration of methanol. Mixtures of methanol with inorganic nitrogen (NH3 or NO3) at nitrogen-to-carbon (N:C) ratios ranging from 0.015 to 0.4 were employed to reveal nitrogen effects on biofiltration. In the oxygen study, mixtures of air and oxygen at different oxygen contents were used. At low nitrogen levels, the removal rate increased with increasing N:C ratio for both NH3 and NO3. However, at high concentrations, NH3 had an inhibitory effect on biodegradation while the removal rate reached a plateau at high NO3 concentrations. Biofiltration with 63% oxygen in the inlet gas stream increased the maximum removal rate from 120 to 145 g/m3/hr after 3 days in comparison with biofiltration with air. However, a further increase in oxygen content up to 80% did not lead to a further improvement in biofilter performance, suggesting that both oxygen and biofilm thickness can be the relevant factors limiting biofilter performance and creating the plateau in removal rates at high loadings.     

A hybrid biological process of indoor air treatment for toluene removal

Bioprocesses, such as biofiltration, are commonly used to treat industrial effluents containing volatile organic compounds (VOCs) at low concentrations. Nevertheless, the use of biofiltration for indoor air pollution (IAP) treatment requires adjustments depending on specific indoor environments. Therefore, this study focuses on the convenience of a hybrid biological process for IAP treatment. A biofiltration reactor using a green waste compost was combined with an adsorption column filled with activated carbon (AC). This system treated a toluene-micropolluted effluent (concentration between 17 and 52 µg/m³), exhibiting concentration peaks close to 733 µg/m³ for a few hours per day. High removal efficiency was obtained despite changes in toluene inlet load (from 4.2 × 10^?3 to 0.20 g/m³/hr), which proves the hybrid system’s effectiveness. In fact, during unexpected concentration changes, the efficiency of the biofilter is greatly decreased, but the adsorption column maintains the high efficiency of the entire process (removal efficiency [RE] close to 100%). Moreover, the adsorption column after biofiltration is able to deal with the problem of the emission of particles and/or microorganisms from the biofilter.

ImplicationsIndoor air pollution is nowadays recognized as a major environmental and health issue. This original study investigates the performance of a hybrid biological process combining a biofilter and an adsorption column for removal of indoor VOCs, specifically toluene.     

Reusing H2S-exhausted carbon as packing material for odor biofiltration

Exhausted carbon coming from the H2S adsorption process is a big environmental problem in Wastewater Treatment Plants. In this study, reusing exhausted carbon as a carrier of sulfide-oxidizing bacteria in lab-scale biofilters was evaluated. The exhausted carbons from different heights of the adsorption bed have different exhaustion extents, i.e. characteristics in terms of sulfur content, pH and porosity. Therefore, four biofilters were packed separately with exhausted carbon from top, middle, bottom of H2S adsorption bed, and a mixture of the three, to investigate the suitability for further H2S biofiltration. The results showed a quick startup in these biofilters (approximately 80 h). The numbers of sulfide-oxidizing bacteria immobilized on activated carbon were approximately 4.8, 9.2 and 14 x 108 CFU g-1 top, middle and bottom carbon after the 240-h operation, respectively. In addition, the biofilters demonstrated a rapid recovery to the original removal efficiency (RE) within 2 h after the H2S spike loadings. After a 110-h shutdown, the RE was rapidly recovered for all the biofilters within 5 h, with a shorter time (1 h) observed for the bottom carbon biofilter. The H2S removal mechanism of these biofilters was studied through a full analysis of sulfur products in both liquid (recycling medium) and activated carbon, and variable characterization of activated carbon before and after biofiltration. This study shows that the exhausted carbon-based biofilter is a feasible and economical alternative to conventional odor biofiltration.     

Design and Performance Characterization Strategy Using Modeling for Biofiltration Control of Odorous Hydrogen Sulfide

Abstract

Biofilter, dynamic modeling software characterizing contaminant removal via biofiltration, was used in the preliminary design of a biofilter to treat odorous hydrogen sulfide (H₂S). Steady-state model simulations were run to generate performance plots for various influent concentrations, loadings, residence times, media sizes, and temperatures. Although elimination capacity and removal efficiency frequently are used to characterize biofilter performance, effluent concentration can be used to characterize performance when treating to a target effluent concentration. Model simulations illustrate that, at a given temperature, a biofilter cannot reduce H₂S emissions below a minimum value, no matter how large the biofilter or how long the residence time. However, a higher biofilter temperature results in lower effluent H₂S concentrations. Because dynamic model simulations show that shock loading can significantly increase the effluent concentration above values predicted by the steady-state model simulations, it is recommended that, to consistently meet treatment objectives, dynamic feed conditions should be considered. This study illustrates that modeling can serve as a valuable tool in the design and performance optimization of biofilters.     

Biofiltration of high loads of ethyl acetate in the presence of toluene.

To date, biofilters have been used primarily to control dilute, usually odorous, off-gases with relatively low volatile organic compound (VOC) concentrations (< 1 g m-3) and VOC loads (< 50 g m-3 hr-1). Recently, however, U.S. industry has shown an interest in applying biofilters to higher concentrations of VOCs and hazardous air pollutants (HAPs). In this study, the behavior of biofilters under high loads of binary VOC mixtures was studied. Two bench-scale biofilters were operated using a commercially available medium and a mixture of wood chips and compost. Both were exposed to varying mixtures of ethyl acetate and toluene. Concentration profiles and the corresponding removal efficiencies as a function of VOC loading were determined through frequent grab-sampling and GC analysis. Biofilter response to two frequently encountered operating problems--media dry-out and operating temperatures exceeding 40 degrees C--was also evaluated under controlled conditions. Microbial populations were also monitored to confirm the presence of organisms capable of degrading both major off-gas constituents. The results demonstrated several characteristics of biofilters operating under high VOC load conditions. Maximum elimination capacities for ethyl acetate were typically in the range of 200 g m-3 hr-1. Despite the presence of toluene degraders, the removal of toluene was inhibited by high loads of ethyl acetate. Several byproducts, particularly ethanol, were formed. Short-term dry-out and temperature excursions resulted in reduced performance.     

Microbial degradation of livestock-generated ammonia using biofilters at typical ambient temperatures

The purpose of this research was to neutralize livestock-generated ammonia by using biofilters packed with inexpensive inorganic and organic packing material combined with multicultural microbial load at typical ambient temperatures. Peat and inorganic supporting materials were used as biofiltration matrix packed in a perfusion column through which gas was transfused. Results show the ammonia removal significantly fell in between 99 and 100% when ammonia concentration of 200 ppmv was used at different gas flow rates ranged from 0.030 to 0.060 m3 h(-1) at a fluctuating room temperature of 27.5 +/- 4.5 C (Mean +/- SD). Under these conditions, the emission concentration of ammonia that is liberated after biofiltration is less than 1 ppmv (0.707 mg m(-3)) over the period of our study, suggesting the usage of low-cost biofiltration systems for long-term function is effective at wider ranges of temperature fluctuations. The maximum (100%) ammonia removal efficiency was obtained in this biofilter was having an elimination capacity of 2.217 g m(-3) h(-1). This biofilter had high nitrification efficiencies and hence controlled ammonia levels with the reduced backpressure. The response of this biofilter to shut down and start up operation showed that the biofilm has a superior stability.     

Removal of low concentrations of carbon tetrachloride in compost-based biofilters operated under methanogenic conditions.

Research was performed to demonstrate the removal of carbon tetrachloride (CT) using compost biofilters operated under methanogenic conditions. Biofilters were operated at an empty-bed residence time of 2.8 minutes using nitrogen as the atmosphere. Hydrogen and carbon dioxide were supplied as an electron donor and carbon source, respectively, during acclimation of the bed medium microbes. Once methanogenesis was demonstrated, CT flow to the biofilter was established. Biofilters were operated over a CT concentration range from 20 to 700 ppbv for 6 months. Bed medium microbes were able to remove up to 75% of the inlet CT. At excessively high CT concentrations (> 500 ppmv), methane production and hydrogen utilization by the bed medium microbes appeared to be inhibited. CT removal by the biofilter decreased when the hydrogen supply was removed from the biofilter inlet, indicating that hydrogen acted as the electron donor for reductive dechlorination. The removal efficiency and relatively low empty bed residence times demonstrated by these laboratory-scale biofilters indicate that anaerobic biofiltration of CT may be a feasible full-scale process.     

Comparison of physical technologies for biomass control in biofilters treating gaseous toluene

Excessive accumulation of biomass within gas-phase biofilters often results in the deterioration of removal performance. Compared with chemical and biological technologies, physical technologies are more effective in removing biomass and inducing less inhibition of the biofilter performance. This study applied different physical technologies, namely, air sparging, mechanical mixing, and washing with water at various temperatures, to remove excess biomass in biofilters treating toluene. Filter pressure drop, removed dry biomass, biofilter performance, and microbial metabolic characteristics were analyzed to evaluate the effectiveness of the methods. Results showed that air sparging was inefficient for biomass removal (1 kg dry biomass/m³ filter), whereas mechanical mixing significantly inhibited removal efficiencies (<30%). Washing of the packing with fluids was feasible, and hot fluids can remove a large amount of biomass. However, hot fluids reduce microbial activity and inhibit removal performance. Washing of the packing with either 20°C or 50°C water showed efficiency as >3 kg dry biomass/m³ filter can be removed at both temperatures with removal efficiencies at approximately 40% after treatment. Finally, different technologies were compared and summarized to propose an optimized strategy of biomass control for industrial biofilters.

Implications: This study is to apply different physical technologies, namely, air sparging, mechanical mixing, and washing with water of different temperatures, to remove the excess biomass in biofilters treating toluene. The filter pressure drop, removed dry biomass, biofilter performance, and microbial metabolic characteristics were all analyzed to evaluate the effectiveness of the methods. The results of this study provide useful information regarding biomass control of industrial biofilters.     

Removal of Low Concentrations of Carbon Tetrachloride in Compost-Based Biofilters Operated under Methanogenic Conditions

ABSTRACT

Research was performed to demonstrate the removal of carbon tetrachloride (CT) using compost biofilters operated under methanogenic conditions. Biofilters were operated at an empty-bed residence time of 2.8 minutes using nitrogen as the atmosphere. Hydrogen and carbon dioxide were supplied as an electron donor and carbon source, respectively, during acclimation of the bed medium microbes. Once methanogenesis was demonstrated, CT flow to the biofilter was established. Biofilters were operated over a CT concentration range from 20 to 700 ppbv for 6 months. Bed medium microbes were able to remove up to 75% of the inlet CT. At excessively high CT concentrations (>500 ppmv), methane production and hydrogen utilization by the bed medium microbes appeared to be inhibited. CT removal by the biofilter decreased when the hydrogen supply was removed from the biofilter inlet, indicating that hydrogen acted as the electron donor for reductive dechlorination. The removal efficiency and relatively low empty bed residence times demonstrated by these laboratory-scale biofilters indicate that anaerobic biofiltration of CT may be a feasible full-scale process.     

Thermophilic Toluene Biofiltration

ABSTRACT

Thermophilic biodégradation of toluene with active compost biofilters was studied. Thermophilic conditions were maintained either by daily substrate addition (semicontinuous composting) or with a heating system (batch thermophilic composting). The semicontinuous system was designed for the treatment of cool (less than approximately 35 °C) gases under thermophilic conditions, while the extended batch approach was developed for the treatment of warmer gases. When the semicontinuous system was operated at 50 °C (after a one-day start-up period) at an average inlet concentration of 5.5 g m^-3, toluene was degraded at a rate ranging from 73 to 110 g C m^-3 hr^-1. Batch thermophilic treatment was somewhat less effective at the same inlet concentration. Semicontinuous toluene biofiltration at 60 °C was also investigated, but biodegradation rates were significantly lower than at 50 °C. In all systems, toluene biodegradation was proportional to the inlet concentration. Rates of up to 289 g C m^-3 hr^-1 (at an inlet concentration of 14.7 g m^-3) were achieved for semicontinuous and batch operation and 251 g C m^-3 hr^-1 (at an inlet concentration of 18.4 g m^-3) for batch thermophilic at 50 °C. Semicontinuous thermophilic operation at 60 °C showed a maximum rate of 119 g C m^-3 hr^-1. Active compost ther-mophilic biofiltration was found to be very effective when concentrations are high. At lower concentrations, rates were similar to those obtained with mesophilic biofiltration. Mixing, humidity, and the presence of cosubstrate were important parameters in maintaining high degradation rates. Biofiltration in the batch thermophilic mode could be useful when conventional biofiltration is ineffective due to elevated gas temperatures. Biofiltration in the semicontinuous thermophilic could reduce the biofilter size necessary for treatment of cooler gases containing high concentrations of volatile organic compounds.     

Biofiltration: an innovative air pollution control technology for VOC emissions

Biofiltration is a relatively recent air pollution control (APC) technology in which off-gases containing biodegradable volatile organic compounds (VOC) or inorganic air toxics are vented through a biologically active material. This technology has been successfully applied in Germany and The Netherlands in many full-scale applications to control odors, VOC and air toxic emissions from a wide range of industrial and public sector sources. Control efficiencies of more than 90 percent have been achieved for many common air pollutants. Due to lower operating costs, biofiltration can provide significant economic advantages over other APC technologies if applied to off-gases that contain readily biodegradable pollutants in low concentrations. Environmental benefits include low energy requirements and the avoidance of cross media transfer of pollutants. This paper reviews the history and current status of biofiltration, outlines its underlying scientific and engineering principles, and discusses the applicability of biofilters for a wide range of specific emission sources.     

Biofiltration: An Innovative Air Pollution Control Technology For VOC Emissions

Biofiltration is a relatively recent air pollution control (APC) technology in which off-gases containing biodegradable volatile organic compounds (VOC) or inorganic air toxics are vented through a biologically active material. This technology has been successfully applied in Germany and The Netherlands in many full-scale applications to control odors, VOC and air toxic emissions from a wide range of industrial and public sector sources. Control efficiencies of more than 90 percent have been achieved for many common air pollutants. Due to lower operating costs, biofiltration can provide significant economic advantages over other APC technologies if applied to off-gases that contain readily biodegradable pollutants in low concentrations. Environmental benefits include low energy requirements and the avoidance of cross media transfer of pollutants. This paper reviews the history and current status of biofiltration, outlines its underlying scientific and engineering principles, and discusses the applicability of biofilters for a wide range of specific emission sources.     

Simulating accumulation of biofilms in biotrickling filter

Accumulations and spatial and dynamic variations of biofilms in the media of a biotrickling filter were simulated using mathematical models for Volatile Organic Compound (VOC) removal. Toluene was selected as the model VOC. Effects of toluene concentration and gas Empty Bed Contact Time (EBCT) on VOC removal were also investigated. Results showed that biofilm thickness increased with increased operation duration and the growth rate of biofilms increased with increased inlet toluene concentration and EBCT at a constant toluene loading. The profiles of the thickness and growth rate of biofilms along the medium depth dropped gradually at a certain time.