Electrode cleaning systems: Optimizing rapping energy and rapping control

Methods for improving electrostatic precipitator performance by increasing electrode excitation level during rapping, and by optimizing rapping control, are presented in this paper. Design modifications can reduce mechanical impedence to vibration transmission during rapping. These same modifications can eliminate areas of high stress concentration where fatigue failure often occurs. Rapping system control parameters are presented as they relate to variations in field collection and shedding rates. Anti-coincident rapping control for plate rappers minimizes peak opacity levels during rapping if sufficient “rest times” between raps can be maintained. When anti-coincidence must be sacrificed due to insufficient rest times on large installations, suggestions for anti-coincident rapping by section are presented. Methods for optimizing field rapping repeat rates using available opacity, ash pull, and precipitator power information are discussed.     

Rapping systems for collecting surfaces in an electrostatic precipitator

Dust build-up on adjacent surfaces is often an unwanted effect in industrial processes handling pulverized materials. In the case of electrostatic precipitation, build-up of dust on the collecting surface is the purpose of the process. Removal of this build-up is sometimes difficult, but necessary to maintain the continuity of the process. Dry-process methods for dust removal include rapping by impact.It is the intent of this paper to provide information on the general subject of dust removal from plates, on rapping systems used in electrostatic precipitators, and on measurements and order of magnitude of rapping forces.Rapping acceleration test results obtained in the laboratory are expanded to cover full-scale collecting surface plates.Effects of plate design, plate height and length, method of support, rapping, hammer weight, and lift are analyzed.     

Precipitator energization utilizing an energy conserving pulse generator

The performance of a conventional two-electrode type precipitator collecting high resistivity dust can be improved by pulse energization. Pulses of a suitable duration and repetition rate superimposed on the DC voltage permit higher peak-voltage without sparkover, improve particle charging and current distribution, and allow independent regulation of the precipitator voltage and current. A considerable quantity of energy, however, is required for each pulse to charge the precipitator to the pulse voltage level. For high pulse voltages only a minor part of this energy is necessary for the discharge current in the precipitator. For reasons of economy, the recovery of the energy stored in the precipitator capacitance during each pulse is therefore extremely important for pulse energization of large precipitators. An energy conserving pulse generator with pulse transformer, a pulse initiating switch element, and a feed-back diode for the energy recovery is described. The design and the instrumentation of a pilot precipitator specially developed for the comparison of different kinds of precipitator energization are outlined. The ability of the applied pulse energization system for controlling the corona discharge current independently of the precipitator voltage is demonstrated. Further, results from field tests showing the performance of the system under operating conditions are presented.     

Towards a microscopic theory of electrostatic precipitation

The statistical mechanics of particles at the surface of a dust deposit are presented as a step towards a microscopic theory of electrostatic precipitation. The paper consists of three major divisions: (1) field induced entrainment, (2) particle condensation at the surface, and (3) hydrodynamic limits on precipitation.In the first part of this paper, the entrainment of dust from surfaces by electrostatic forces was considered as a simple Markov process. A choice of x⁻¹ for the dependence of the adhesive potential (van der Waals particle attraction) led to an exponential emission rate in the Kramers-Chandrasekhar approximation. This result suggested a simple experimental procedure for determining the adhesive properties of the dust. In addition it was found that both thermal Brownian and particle-deposit collisions contribute to the entrainment.In the second part, the precipitation problem was discussed in terms of a two-dimensional Ising model. The Markovian assumption demanded that the efficiency of the electrostatic precipitator be divided into a product of factors depending on particle migration and condensation in the two-dimensional surface. From this perspective a new collection criterion was established and the importance of particle collisions at the surface of the deposit was demonstrated.Finally, in the third part the role of bulk fluid flows in particle condensation and migration was addressed. The superficial gas flow and secondary flow were found to introduce anisotropy into the Ising lattice and also to enhance the mean particle energy at the surface. The Navier Stokes Equation was numerically integrated for the case of a wire-plate type corona. Plots of the stream function and gas velocity profile were presented and these suggested the existence of a lower limit on the shear stress that acts on surface particles.     

Collection efficiency of electrostatic precipitators by numerical simulation

A numerical simulation code has been developed to analyze the coupled electro-aerodynamic phenomena within an electrostatic precipitator operated in both the positive and negative corona modes. The space charge and current densities, as well as the static and space charge components of the electric field, are first obtained using the known cross-sections for ionization and negative ion formation. Data includes the effects of fluid flow. The above quantities (except the static field) are then corrected in a subsequent iteration for the presence of dust particles of known size distribution, charges predominantly by the field charging mechanism. The precipitator collection efficiency is calculated from the trajectories of the charged dust particles. For theory comparison, the collection efficiencies of model precipitators were measured by light-scattering techniques using oil drops as test particles. The variation of efficiency with wire-to-wire spacing will be discussed as a case study.     

Electrostatic precipitator emission and opacity performance control through rapper strategy

The opacity and emission performance of two “identical” cold-side precipitators at a power plant utilizing a Western coal source was investigated through an extensive test program. The test program included establishment of outlet emission versus opacity correlations for the two “identical” units, correlation of rapper strategy (frequency and amplitude) with opacity, and correlation of power-off rapping strategy with opacity. Analysis of the test program data demonstrates that the opacity-emission correlations from the two “identical” units can be significantly different. The potential reasons for the differences between the two units are identified and examined in light of the test program data. Strong correlation of opacity with rapping strategy was developed from the test program. Results demonstrate that an automatic power-off rapping technique can significantly enhance precipitator performance on ash from Western coal.     

Optimization of collection efficiency by varying plate spacing within an electrostatic precipitator

Use of the Deutsch equation as an evaluation tool of electrostatic precipitators has resulted in the restriction design to a single plate spacing and has not enabled optimal use of the space charge arising from the presence of charged dust particles. Space charge is dependent on dust loading and plate spacing and also influences the electric field, hence the migration velocity and, therefore, collection efficiency. Thus a trade-off is indicated between plate spacing and collection efficiency as a function of dust loading. A first step examination of this trade-off indicates that varied spacing can be used in precipitators while maintaining high levels of efficiency and decreasing the required specific collection area by 15% to 25%.     

Interaction between electrostatics and fluid dynamics in electrostatic precipitators

Significant effort has been devoted by past researchers in electrostatic precipitators to electrostatics and particle chemistry. Relatively little, however, has been published on the effect of turbulent flow and its interaction with electrostatics and particle dynamics. This paper describes an experiment and a fundamental model which is focused on the coupled effects of the fluid dynamics and electrostatics.A laboratory precipitator flow facility with laser beam illumination was used to visualize smoke flow. Detailed photographs of flow patterns with and without electric field were recorded in a horizontal plane through the precipitator.A theoretical model was used to numerically simulate the observed flow patterns in the experiment. In the model the flow was described by time-averaged mass and momentum equations with a two-equation turbulence model. The electric field was described by Maxwell electrostatic equation and the continuity of the current equation. The system of the coupled partial differential equations was solved by a finite difference scheme.The interaction between fluid dynamics and electrostatics is shown to have a significant role in altering the flow in the precipitator. The practical implication is that the interaction will aid in particle migration in some regions, but it will increase reentrainment and reduce particle migration in others. Comparison between the results from the experiment and numerical computations shows good qualitative agreement between the two. Since both the electrostatic and the fluid dynamic flow fields depend on the electrode geometry, further investigation may lead to improved design of precipitators.     

Control of fine particle emissions with wet electrostatic precipitation

This paper presents the results, both pilot and full-scale, of experience with the application of wet electrostatic precipitation technology for the control of fine particle emissions from industrial processes. Performance data involving the collection of such difficult-to-clean emissions as a sulfuric acid mist and recovery boiler salt fume are presented. The measured wet precipitator performance parameters (e.g., SCA, effective migration velocity) are compared to those reported in literature for dry precipitators operating on equivalent processes. Particular emphasis is directed toward examining wet electrostatic precipitator performance levels in controlling very high concentrations of submicron fume with the accompanying problem of space charge corona quenching. Relationships between these performance data and specific wet precipitator operating parameters such as operating voltage and current density are also examined.     

Precipitator upgrading and fuel control program for particulate compliance at Pennsylvania power and light company

Two cold side electrostatic precipitators handling low sulfur eastern bituminous coal flyash were upgraded from 94% to 99.4% efficiency in order to meet a particulate compliance limit of 0.1 lb/MMBtu (43 ng/J).The comprehensive upgrading was the result of a 2 year research and testing program during which various aspects of flue gas conditioning, electrical energization, rapping, coal quality control, and gas distribution were independently tested on three similar precipitators. The ensuing upgrading program included the installation of hardware for maximum performance and reliability as well as flue gas conditioning and a fuel ash control program.A cost and reliability analysis of the upgrading program as compared with the installation of an additional series precipitator is included.     

汉江上游前坊村黄土剖面化学风化程度及其环境意义

通过对郧县前坊村黄土剖面常量元素及相关参数分析,采用Al为标准的变化率参数计算。结果表明：(1)古土壤S0形成时期,土壤磁化率、粘粒成分、CIA值较典型黄土L1高,Na/K值低于典型黄土L1。这表明古土壤形成时期,气候温暖湿润,土壤风化淋溶较强,反映了较强的成壤过程,在黄土堆积时期气候相对干冷,沙尘暴频繁出现,土壤的成壤作用较弱;(2)碳酸盐含量的剧烈变化是影响黄土元素分布特征很重要的因素,其中,一些元素如Mn和Fe在剖面中的含量较高,主要是碳酸盐被强烈淋溶造成的相对富集;(3)前坊村剖面中,常量元素风化成土过程中,Na、Ca、Mg、K、Si和Ti在古土壤S0为主要迁移元素,其迁移顺序为：Na>Ca>Mg>K>Si>Ti;Mn和Fe表现的轻微富集;常量元素的迁移特征指示了汉江上游谷地黄土已经完成初级的脱Ca、Na阶段,应进入了早期去K的中等风化阶段     

Population Viability Analysis for the Przewalski's Gazelle

The Przewalski's gazelle, Procapra przewalskii, is now isolated in four local populations on the east and northwest shores of Qinghai Lake. We have been being conducting field surveys in the Qinghai Lake region since 1994. Based on the information we gathered from those surveys, we carried out a Population Viability Analysis (PVA) on the Przewalski's gazelle. We discovered that the Przewalski's gazelle would be extinct within 200 years if no management measures were taken. Since the local population size of the gazelle is small, the most effective measures are to control the wolf density and to reduce the impact of climatic catastrophes. In order to increase the population of the gazelle, we should also take measures to increase primary production of the grassland, to establish a habitat corridor, and to increase the rate of migration of individuals among different local populations.     

Deposition velocities for full-scale corn and soybean canopies: A wind tunnel simulation

Deposition velocities have been determined for corn and soybeans in the first 4–6 weeks of growth in a full-scale study of canopy flow in a wind tunnel. Particles of 1, 5, 10 and 15 μm aerodynamic diameter made of sodium florescein were injected into the Environmental Wind Tunnel Facility at Colorado State University. Deposition velocities were determined as a function of free stream velocity (183, 305 and 610 cm/s) and approach flow turbulence intensity (～1% and 8%). Plants were arranged in realistic field configurations. Hot-wire anemometer studies confirmed that the fluid velocity profiles developed in the wind tunnel were similar to the flow realized in canopies in natural fields. An increase in velocity and turbulence intensity was found to decrease the deposition velocities. A minimum deposition velocity was observed at a particle diameter of 5 μm.     

The effects of corona electrode geometry on the operational characteristics of an ESP

Experiments were run in a pilot scale electrostatic precipitator (ESP) to determine the effects of corona wire-to-wire spacing on the operating conditions. Tests were run, using a reentrained low sulfur fly ash at both hot- and cold-side conditions. The effects of varying wire-to-wire spacing were determined. Results are given which show that varying wire spacing at cold-side conditions has little operational effect on the ESP while improved efficiency can be obtained at hot-side (low resistivity) conditions by reducing wire spacing. The increased efficiency results from a higher average operating voltage. The effects of back ionization are clearly demonstrated by a set of experiments in which dust was selectively removed from the wires or plate. These tests show that the lower operating voltage caused by back ionization is a combined effect of high resistivity dust on both the wires and plate.     

Aerosol filtration by a cocurrent moving granular bed: Penetration mechanisms

An experimental apparatus has been constructed to investigate aerosol filtration by a cocurrent moving granular bed filter (CMGBF). In a CMGBF, aerosol passes downward through a descending bed of dirty granules while clean granules are added continously at the bed top. The effect of an intergranular dust deposit on penetration in a CMGBF was investigated in a 2⁴ factorial experiment in which the control variables were superficial gas velocity (100 and 250 mm/s), bed depth (130 and 230 mm), granule size (2.1 and 2.7 mm), and the intergranular dust deposit expressed as percent by weight of collected dust in the bed (1% and 5%). All tests were conducted at ambient temperature and pressure using resuspended utility boiler fly ash as the test aerosol.Mass penetration data identified two major penetration mechanisms: (1) straight through penetration and (2) reentrainment due to granular motion. A static, intergranular dust deposit produced high filtration efficiency (>99%) at the low superficial velocity. When the bed was moving, reentrainment of collected dust was significant and accounted for about three-quarters of the penetrating dust. Particle size analyses reveal that the two penetration mechanisms are size dependent. Most particles larger than about one micrometer in diameter that penetrate the CMGBF do so by reentrainment after being collected initially. Virtually no particles smaller than about 0.3 μm in diameter penetrate by reentrainment; when these small particles penetrate, they pass straight through without being collected.     

Theoretical methods for computing electrical conditions in wire-plate electrostatic precipitators

A new semi-empirical, approximate theory for predicting electrical conditions is described. In the approximate theory, analytical expressions are derived for calculating voltage-current characteristics and electric potential, electric field, and space charge density distributions. Comparisons of numerical and approximate solutions over a wide range of possible precipitator geometries and electrical operating points indicates that for practical purposes the approximate theory can be used in lieu of the more rigorous numerical theory. This saves large amounts of computer time and makes possible hand calculator usage. Recent in situ gaseous ion mobility data which are needed in the models are presented. For coal fired power plants, the reduced effective ion mobility in positive corona is found to be 1.6 times that for negative corona. Approaches for describing particulate space charge effects in the gas and electrical conditions in the collected particulate layer are briefly discussed.     

Pressure drop in electrostatic fabric filtration

Fabric filtration systems have been employed in industry for over a century with relatively few technological modifications. However, with the recent substantial increase in energy costs, conservation in energy consumption has become vitally important. As a result, the filtration systems of yesteryear may not be the best approach for future applications. Recently, an external electrical field was considered in fabric filtration of industrial dust with very promising initial results. An increase in the collection efficiency, particularly for fine particulates, and a decrease in the pressure drop was observed. In this paper the further results of an experimental program in the investigation of pressure drop in the electrostatic fabric filtration in industrial dust control are presented. The basic apparatus, a bench-scale electrostatic fabric filtration system, creates a representative dust cake under specific conditions of operating parameters and charge levels. The results clearly indicate that filter and dust cake resistance, or pressure drop, decreases substantially with the increased electrostatic field strength for all industrial dust samples tested, regardless of fabric type and other relevant parameters.     

Ion current densities produced by energetic electrons in electrostatic precipitator geometries

A new laboratory test system for electron beam ionization in electrostatic precipitator geometries has been constructed to measure ion current density as a function of voltage difference for clean plate (no dust contamination) conditions. The new system incorporates improved electrodes which withstand an applied voltage of ± 55 kV, a factor of 5 increase over the previous test system. A 3 MeV Van de Graaff accelerator produced ionizing electron beams of 1.2 and 2 MeV energy with beam currents of 10.5 and 21 μA in place of corona wire ionization. Ion current densities of up to 130 mA/m² were measured before breakdown between the plates, and no ion current saturation was observed. A comparison of I-V curves and sparkover voltages for various beam energies, currents, and types of collimation is discussed and the need for measurements with good beam geometry is addressed.     

Two-dimensional numerical modeling of Sr transport in an unsaturated Chinese loess under artificial sprinkling

⁹⁰Sr is a fission byproduct of uranium and plutonium, and it presents a major health problem in the environment. A field test on the transport of various radionuclides including ⁹⁰Sr in an unsaturated Chinese loess was conducted under artificial rain conditions from July 1997 to August 2000. The vertical concentration distribution of ⁹⁰Sr displayed an unusual profile of double concentration peaks, which were separated by a thin (0.7 cm) source layer. In order to interpret the double-peak concentration profile, the transport of ³H and ⁹⁰Sr in the unsaturated Chinese loess under artificial sprinkling conditions was simulated using WATERM, a numerical code for simulating flow field, and NESOR, also a numerical code but for simulating nuclide migration. The models were able to adequately simulate the double-peak concentration profile. The observation suggested that the fine arenaceous quartz layer, though 0.7 cm thick, formed a capillary barrier together with the local loess, which prevented water from penetrating. A significant discrepancy was observed between the model-fitted distribution coefficient (K_d) of ⁹⁰Sr and that determined from independent laboratory experiments, which can be attributed to a number of factors such as the capillary barrier effect, solution-to-solid ratio and soil water content. Therefore, when the model is used for predictive purposes where K_d is used as an input parameter, K_d must be determined under well controlled conditions by taking into account these factors as well as the heterogeneity in the field.     

Predicting fly ash resistivity—an evaluation

Recently a technique for predicting fly ash resistivity from an as-received, ultimate coal analysis and the chemical composition of the coal ash produced by simple laboratory ignition was published. This paper evaluates this technique by comparing predicted resistivity data with laboratory measured values, in situ resistivity data, and precipitator performance information acquired from 12 field test programs. Considering the precision of measurement generally encountered in precipitator technology and the limited amount of certain laboratory data available, the results are encouraging and the evaluation is favorable.