用氧化锌烟灰制备饲料级氧化锌

以锌冶炼厂氧化锌烟灰为原料,经NH3-NH4HCO3溶液浸取、Zn粉置换除杂、用自制偏钛酸吸附除A s等工序制备饲料级氧化锌。实验结果表明:氧化锌烟灰在NH3-NH4HCO3溶液中于40℃浸取2h,Zn浸出率可达96%~98%;当偏钛酸加入量为12.5g/L、吸附1h时,产品中A s的质量分数低于0.000 3%。采用该工艺制得的饲料级氧化锌符合HG/T2792—1996《饲料添加剂氧化锌》的质量标准。     

用含硫化砷废渣制备砷酸铜

以湖北省某化工企业含砷废水处理过程中产生的含硫化砷废渣为研究对象,采用氧化碱浸—沉淀工艺制备砷酸铜。考察了沉淀反应液pH、沉淀反应温度、搅拌转速对砷沉淀效果的影响。采用XRD和SEM技术对砷酸铜的物相及形貌进行了表征。实验结果表明：废渣在氧化碱浸过程的砷浸出率为96.53%;沉淀反应时间为30 min时,沉淀步骤的最佳工艺条件为沉淀反应液pH 5.0、搅拌转速500 r/min、沉淀反应温度50 ℃。验证实验结果表明,在该工艺条件下,砷沉淀率均达93.96%以上。SEM表征结果显示,砷酸铜产品为颗粒状,粒径约为500 nm。XRD表征结果显示,砷酸铜产品中主要含有Cu₃As₂O₈,Cu₄O（AsO₄）₂,Cu₄（As₂O₇）O₂。该方法工艺简单、无二次污染,为废渣的综合利用提供了一种新的技术路线。     

采用氢氧化钠溶液循环浸出法脱除高砷阳极泥中的砷

采用氢氧化钠溶液循环浸出法处理高砷阳极泥（简称阳极泥）,考察了氢氧化钠溶液与阳极泥质量比（简称液固比）等因素对限极泥中砷、锑、铅浸出率的影响。在液固比为5、氢氧化钠浓度为2．0moL／L、反应温度为70～85℃、反应时间为8h的条件下,砷浸出率可达95％以上;含砷浸出液经硫化钠沉砷后可返回浸出工序重复使用,在硫化钠与砷质量比大于3时,浸出液沉砷率维持在80％以上,同时回用浸出工序后,砷浸出率达95％以上,且铅、锑流失率较低。     

用含锌废催化剂制备纳米氧化锌

以含锌废催化剂为原料,经酸浸、除杂、锌粉置换、合成等工艺制得碱式碳酸锌,再经过滤、洗涤、干燥、煅烧制备纳米氧化锌。考察了酸浸工艺硫酸溶液含量和液固比(硫酸与含锌废催化剂的质量比)对锌浸出率的影响,以及煅烧温度对纳米氧化锌质量的影响。实验结果表明:在硫酸质量分数为30%、液固比为5的最佳酸浸工艺条件下,锌浸出率为92%;在最佳煅烧温度为400℃的条件下,氧化锌质量分数大于95%,比表面积大于50 m2/g;纳米氧化锌颗粒大小均匀,平均粒径小于50 nm。     

无机条件下硫酸盐型厌氧氨氧化反应的特性

在循环流厌氧反应器中研究了无机条件下采用厌氧颗粒污泥启动硫酸盐型厌氧氨氧化(S-ANAMMOX)的反应特性。结果表明:在1~124 d的运行时间内,从第37天开始出现了NH4+-N和SO_4~(2-)的同步去除,生成NO_2~-,NO_3~-,反应最终产物为N2和单质硫,NH4+-N和SO_4~(2-)的最高去除率分别达到92.47%和59.3%;当进水nN∶nS较高时,能显著提高NH4+-N去除率和总氮去除率;SO_4~(2-)与NH4+发生氧化还原反应产生NO2-和NO3-是pH降低的过程;进水nN∶nS、进水平均NH_4~+-N、SO_4~(2-)质量浓度和HRT均对S-ANAMMOX反应的氮硫转化比有一定影响,表明S-ANAMMOX反应是一个多步反应。     

用含锌废催化剂制备纳米氧化锌

以含锌废催化剂为原料,经酸浸、除杂、锌粉置换、合成等工艺制得碱式碳酸锌,再经过滤、洗涤、干燥、煅烧制备纳米氧化锌。考察了酸浸工艺硫酸溶液含量和液固比（硫酸与含锌废催化剂的质量比）对锌浸出率的影响,以及煅烧温度对纳米氧化锌质量的影响。实验结果表明：在硫酸质量分数为30%、液固比为5的最佳酸浸工艺条件下,锌浸出率为92%;在最佳煅烧温度为400 ℃的条件下,氧化锌质量分数大于95%,比表面积大于50 m²/g;纳米氧化锌颗粒大小均匀,平均粒径小于50 nm。     

电晕放电等离子体烟气脱硫工业化试验

在四川绵阳5000-20000 m3／h装置上进行了电晕放电等离子体烟气脱硫试验。试验结果表明,水蒸气／氨放电活化均能够提高烟气脱硫效率。在水蒸气／氨活化及脉冲电晕联合作用下,烟气温度60-70℃,烟气含湿总量约10％,SO2初始体积分数1500×10-6,氨硫摩尔比2:1,系统耗能率约为4 W·h／m3时,脱硫效率达到93％,形成的副产物中(NH4)2SO4与(NH4)2SO3的质量比大于95:5。     

生态修复植物蜈蚣草中砷的回收

采用管式炉高温热解-NaOH-Na₂CO₃混合液碱浸-CuSO₄·5H₂O沉淀的方法回收生态修复植物蜈蚣草中的砷,最终得到产品砷酸铜。该方法的最佳工艺条件为：热解温度600 ℃,热解时间30 min,CaO加入量（CaO与蜈蚣草的质量比）8%; m（NaOH）∶m（Na₂CO₃）=1∶3,碱浸温度70 ℃, 碱浸时间2 h, 固液比1∶10; 沉淀反应pH 5, 沉淀反应温度70 ℃。采用该方法处理生态修复植物蜈蚣草,得到产品砷酸铜的纯度为93%,砷回收率达88%。     

有色金属行业含砷废弃物处置技术的研究进展

介绍了有色金属行业中含砷废弃物的两种处理技术——资源化和稳定化-固化的研究进展。从含砷的烟灰、废水及废渣3个方向对资源化处理技术的研究进展进行了介绍,含砷废弃物经资源化处理后可得到As2O3和砷酸盐产品,但砷产品品种有限,应开发新的资源化途径和砷产品。此外,综述了含砷废弃物的稳定化-固化处置技术的研究进展,指出铁盐稳定化优于钙盐稳定化,特别是臭葱石形式的沉淀具有稳定性高、堆存时间长和无需再固化的优点;对比了包胶固化、火法固化及熔融固化3种固化技术的特点,其中水泥包胶固化法的成熟度较高,但仍有改进空间。     

铁盐沉淀-絮凝法处理矿山低浓度含砷废水

采用铁盐沉淀-絮凝法处理某矿山低浓度含砷废水,研究了沉淀剂种类、铁与砷的摩尔比(铁砷比)、砷的价态、反应pH以及添加高分子絮凝剂对除砷效果的影响。与其他铁盐沉淀剂(聚合硫酸铁、氯化铁)相比,高铁酸钾具有优异的除砷性能。铁盐对砷(Ⅲ)的去除率明显低于砷(Ⅴ)。砷去除率随铁砷比的增大而提高。反应pH对除砷效果影响显著。以高铁酸钾为砷沉淀剂,在铁砷比为12∶1、反应pH为5~7、聚丙烯酰胺投加量为0.5~1.0 mg/L的最适条件下,废水的砷去除率达98%以上。处理后出水中砷质量浓度低于0.05 mg/L,达到GB3838—2002《地表水环境质量标准》中Ⅲ类水质标准。     

Determination of nitrous oxide, methane, and ammonia emissions from a swine waste composting process

The amounts of harmful gas emissions from the process of composting swine waste were determined using an experimental composting apparatus. Forced aeration (19.2–96.1 l/m³/min) was carried out continuously, and exhaust gases were collected and analyzed periodically. With weekly turning and the addition of a bulking agent in order to decrease the moisture content and increase air permeability, the temperature of most of the contents rose to 70°C and composting was complete within 3–5 weeks. NH₃, CH₄, and N₂O emissions were high in the early stage of composting. About 10%–25% of the nitrogen in the raw material was lost as NH₃ gas during composting. The emission rate of NH₃ mainly depended on the aeration rate, so that as the aeration rate rose, the level of NH₃ emissions increased. The CH₄ and N₂O emissions could be kept lower with adequate treatment at more than 40 l/m³/min aeration. N₂O may be mainly the result of the denitrification of NO _x -N in the additional matured compost used as a composting accelerator. Received: September 11, 1998 / Accepted: November 8, 1999     

从废干电池回收锌生产纳米氧化锌粉

说明了废旧电池的危害,提出了对废旧干电池中锰粉、碳棒、铜帽、锌皮等可再利用资源的回收利用方法.着重介绍了从锌皮制取纳米级氧化锌的优惠工艺条件,对所制得的氧化锌产物进行的X射线衍射分析和TEM分析,表明所得的产品为高纯纳米氧化锌粉.进而指出了纳米氧化锌粉在橡胶工业、陶瓷材料以及高科技磁性材料产品中的用途.     

Nylon recovery from carpet waste through pyrolysis under the presence of zinc oxide and the roll-milling treatment

Recycling of carpet waste is not extensively carried out because of its complex combination of materials. A representative type of carpet consists of three layers: nylon fibers, adhesives, and backing materials made of poly(vinyl chloride), PVC. Thermal treatment of carpet waste, thus, leads to the emission of hazardous chlorinated compounds. In the present work, we have employed the one-directional thermal treatment of the backing materials under the presence of zinc oxide, which promotes the thermal degradation of PVC. Nylon fibers could be effectively recovered by the consequent milling treatment from the brittle backing materials. The influence of process parameters, such as pyrolysis temperature and reaction time, on the separation efficiency is discussed.     

烟气脱硝装置与电厂设备运行的相互影响

火电厂烟气脱硝装置中的二氧化硫、灰分、氨及催化剂中的各种重金属在高温烟气的作用下发生各种化学作用,生成的硫酸氢氨等产物对火电厂的各种设备均会产生不同影响.同时由于系统阻力及荷载的变化,也会对电厂其他相关设备产生影响,根据目前工程的运行经验,火电厂在增设脱硝装置后,均会对空气预热器、引风机、锅炉钢架等进行改造.通过综合分析烟气脱硝装置产生的影响原因及解决办法,为脱硝装置的设计提供参考.     

层状氧化物NaCo_2O_4热催化H_2O_2降解亚甲基蓝

采用固相烧结法制备了NaCo_2O_4催化剂,构建了NaCo_2O_4-H_2O_2热催化体系降解亚甲基蓝(MB)。XRD和SEM表征结果显示,合成的NaCo_2O_4催化剂具有良好的稳定性。NaCo_2O_4对H_2O_2具有良好的热催化性能,反应温度越高,反应速率常数k越大,该催化反应符合一级动力学方程。NaCo_2O_4-H_2O_2体系对MB具有较好的降解效果,在反应温度为50℃、NaCo_2O_4加入量为50 mg、MB溶液加入量为100 mL、MB初始质量浓度为30 mg/L、H_2O_2加入量为1.00 mL的最优条件下,反应340 min时,MB降解率达87.00%;催化剂重复使用三次,MB降解率仍可达85%以上;经捕获剂效果对比实验发现,催化反应体系中存在h~+、·OH等催化活性物种。     

Recovery of metal values from zinc solder dross

Zinc solder dross containing 14.8% Sn, 16.3% Pb, 0.41% Al and 64.5% Zn was leached with 3% H₂SO₄ at 45°C for 1 h. Zinc and aluminum went into solution, whereas lead and tin remained with the residue. Aluminum was selectively precipitated as calcium aluminum carbonate by treating the sulphate leachate with limestone at pH 4.8. Zinc sulphate solution was either evaporated to obtain zinc sulphate crystals or precipitated as basic zinc carbonate at pH 6.8. The undissolved lead and tin were leached with 5 M hot hydrochloric acid. The major part of lead chloride ( 73%) was separated by cooling the leached products down to room temperature. From the soluble fraction, tin was recovered as hydrated tin oxide by alkylation with caustic soda at pH 2.4, while the remaining lead was separated at pH 8.5 as lead hydroxide. A process flowsheet had been suggested which involved two-stage hydrometallurgical treatment. Parameters affecting the recovery efficiency of the suggested method such as temperature, time, pH and acid: solid stoichiometric ratio were investigated. Results obtained revealed that the optimum leaching conditions were achieved by using 20 ml of 3% H₂SO₄ acid/g dross for 1 h at 45°C. Recovery efficiency of the metal salts was 99.1, 99.4, 99.6 and 99.5% for Zn, Al, Pb and Sn respectively. Recovery efficiency was related to the solubility of the concerned salts under the given experimental conditions.     

The presence of zinc in Swedish waste fuels

Zinc (Zn) is a chemical element that has gained more attention lately owing to its possibility to form corrosive deposits in large boilers, such as Waste-to-Energy plants. Zn enters the boilers in many different forms and particularly in waste, the amount of Zn is hard to determine due to both the heterogeneity of waste in general but also due to the fact that little is yet published specifically about the Zn levels in waste. This study aimed to determine the Zn in Swedish waste fuels by taking regular samples from seven different and geographically separate waste combustion plants over a 12-month period. The analysis shows that there is a relation between the municipal solid waste (MSW) content and the Zn-content; high MSW-content gives lower Zn-content. This means that waste combustion plants with a higher share of industrial and commercial waste and/or building and demolition waste would have a higher share of Zn in the fuel. The study also shows that in Sweden, the geographic location of the plant does not have any effect on the Zn-content. Furthermore, it is concluded that different seasons appear not to affect the Zn concentrations significantly. In some plants there was a clear correlation between the Zn-content and the content of other trace metals.     

Mercury removal from aqueous solutions by zinc cementation

The main purpose of this research is to study the addition effect of the surfactant and other operating factors on the treatment of wastewater containing mercury ions in aqueous solution by cementation with sacrificing metal, zinc. The removal of mercury ions from aqueous solutions by cementation of zinc powder was found to be a function of solution pH and temperature, amount of zinc, concentration of mercury ion, contact time and the addition of several organic surfactants. Cementation of mercury was shown to be a feasible process to achieve a very high degree of mercury removal over a broad operational range within a fairly reasonable contact time. The reaction rate is approximately first order with respect to the concentration of mercury ion in aqueous solution. Among the surfactants used in this study, only the presence of SDS, an anionic surfactant, slightly enhanced the cementation rate of mercury. The presence of CTAB and Triton-X100 retarded the cementation of mercury by zinc.     

Hydrometallurgical recycling of cobalt from zinc plants residue

A large amount of hot filter cake (HFC) is annually generated in Iranian zinc plants. It contains 1% zinc, 16–30% manganese, 5–25% calcium and 1–4.5% cobalt. Usually, zinc is selectively leached by an alkaline medium and its residue is known as alkaline leached HFC (ALHFC). In the present study, the possibility of cobalt extraction from ALHFC was investigated using a creative hydrometallurgical process. At the first stage, zinc and cadmium were selectively removed with sulfuric acid. At the second stage, it was deeply focused on the possibility of selective reductive leaching of cobalt by H₂O₂ as a reductant in the presence of manganese. As results, several differences were found between the mechanism of cobalt and manganese leaching. Accordingly, cobalt leaching was more affected by acid concentration and manganese leaching was more affected by reductant concentration. Consequently, with manipulating these important parameters, it was made possible to selectively separate cobalt from manganese. Based on the obtained results, 90.9% of cobalt and only 10.04% of manganese were leached with 1% of H₂O₂. At the third stage, pregnant cobalt solution was successfully purified through a solvent extraction process with D2EHPA. Finally, cobalt hydroxide as our final product with a purity of more than 99% was precipitated from the pure pregnant solution at 70 °C.     

Recent trends and current practices for secondary processing of zinc and lead. Part II: zinc recovery from secondary sources.

Almost all metallurgical processes are associated with the generation of wastes and residues that may be hazardous or non-hazardous in nature depending upon the criteria specified by institutions such as the US Environment Protection Agency, etc. Wastes containing heavy and toxic metals such as arsenic, cadmium, chromium, nickel, lead, copper, mercury, zinc, etc., that are present beyond permissible limits deemed to be treated or disposed of, and non-hazardous wastes can be utilized for metal recovery or safe disposal. Zinc is in growing demand all over the world. In India, a major amount of zinc is imported and therefore processing of zinc secondaries will assist in satisfying the gap between demand and supply to some extent. This report mainly focuses on the current practices and recent trends on the secondary processing of zinc. Attempts made by various laboratories to develop ecofriendly processes for the recovery of zinc from secondary raw materials are also described and discussed.